Front Fork Removal; Front Fork Mounting - Suzuki GS850G Service Manual

CHA S S I S
21
26
, ; > ,
*a--9
25-.Gk;
d - 8
I . fnner
t
uhe
1 5 . Rcbound sprinr
2.Outcr tube
I h.Sprinp
3.0il
sc31
17. Spriny riiidc
4.Washer 1 8. Spaccr
5 ,
Oi'l seal
.;tnpl,er ring
1 9. Upper cap
h.Stud
Ilnlt 20. Valve
cap
7 . 0 i l lock piccc
2 1 .Valve
8 . Roll
2 2 . 0
ring
I
B.C:a~ket
2 3 . 0 r i n ~
10.
Rust
rc:~l
24. Arle
Iiolder
1 I ,
Scrctv
25.
Nut
1 2. (iasket
26. Lnck washcr
1 3.Danipcr rod 27.
Wasl~er
14. Da~itper rod ring
-
REMOVAL
Place
a
jack below engine,
*
Remove the fronr wheel and front fender.
When removing
the
front fork, remove the
caliper mounting bolts and remove the
sight and left calipers.
Hang the caliper
from
the
motorcycle
frame
using string,
erc.,
taking
care not
to
bend the brake
hoses.
Pull down the Front fork while rotating it.
MOUNTING
Mount the front fork so that the upper end
of
the
inner tube in the front fork is Rush
with
the upper surface of the stem head.
Mount the caliper.
The tightening torque
of the caliper mounting bolt is as follows:
I
Upper pinch boll
lightening ~orque
Lower pinch bolt
tightening
torque
Calipcr mounting
2.5-4.0
kg-rn
bolt tightening
torque ( 1 8.0-29.0 tb-Ft)
*
Remove
valve
cap
!T and hold the valve
Mount
the Front
fender
on
the front fork.
with
a pointed tool
to
bleed air.
Mounz the front wheel.
To
remove the
fork, it is preferable to
2.0-3.0 kg-m
loosen upper pinch bolt 3 .
Loosen
front fork tube upper pinch
bolt @and lower pinch bolt
GO.
(14.5-21.5 Ib-ht)
1.5-2.5
kg-m
( 3 1.0- I R.0 lb-it)
1