Drive Shaft Gear Assembly; Drive Shaft Gear Installation - Suzuki GS850G Service Manual

Mount the spring, spring guide,
and sliding
INSTALLATION
stopper on t h e
inner counter shaft, and
*
See the above drawing with respect to the
compress the spring with the special tool
03,
assembly of each gear
(pay
attention
to the
and install
the hvo
stoppers.
gear's direction).
Always use new circlips.
1
Dog cam stopper
set tool:
09924445 1 1
D W E SHAFT GEAR
ASSEMBLY
I
b
I
"
i
( $ :
19
'
20
1.
Circlip I I. Circlip
2. Rear~nr I?. 4th
driven gear
3. \Vasl~er
13. CircLip
4 2nd driven pear 14. Washer
5. 5th driven pear 15.
I
st
driven
g a r
6. Washer 1 6. Drive shaft
7. Luck wasl~er
17. Washer
8.
3rd drivcn gear
18. Bearing
9.
Ru5h1ng
19.
Spacer
10. IV3rlier 20. Oil seal
NOTE:
Order
o f m o u n w
of
spacer CO
,
washer
: I
b , circIip
,
3rd driven gear
I%,
lock
washer
O ,
and washer
(67,.
Mount the circlip
rii,
and washer
(Ti 3
on
the drive shaft,
in that order.
Temporarily position the circlip beyond the
groove.
Align the hole in the spacer
@ l
with the
oil hole in the drive shaft, and install the
3rd driven gear.
*
Mount the lock washer B and washer
on the drive shaft,
in that order,
and by
turning the washer in or out, align the lmk
washer tongue with the
cut
on the washer.
Fig. 7-215
*
Fit the circlip in the groove on the drive
shaft, using the special tool
m.
(Fig. 7-2 B 6)
Snap ring pliers:
0990-06 106