Suzuki GS850G Service Manual page 209

Secure
the meter assy with the two bolts.
Install
tachometer cable @
i .
Now, thread the
tachometer cable through
the bottom of the steering stem to
the
Front
of steering stem head
as
shown in the
drawing. Install [he speedometer cable
after
mounting
the
front wheel.
See
page 1 1-23.
Fig. 1
1-43
Secure the front master cylinders each with
hvo
bolts @
.
Maintain
a
clearance
@ I
between the righl handle bar switch and the
master cvlinder of 2
mltr
(0.08
in).
Attach the brake hose joint to the lower
portion
of
the steering stem with
one
bolt.
Then
tighten the clamp securing the main
wire harness. Suspend the caliper
from
the
motorcycle
frame by string.
Fit rhe headlight brackets into the
in-
termediate portion between the steering
stem head and steering stem without
mistaking the left
or
right positions. New,
replace the
Front fork cover.
Tightening
terquc
Insert the left and
right
front forks
from
the
underside of
the steering
stem
and
tighten the front fork upper pinch bolt and
Iower pinch bolt.
Then align the end of the
inner tube with the upper end of the stem
head.
0.5-0.8 kg-rn
(3.5-6.0 Ib-Ft)
1
Tightening torque:
I
Front fork
upper
2.0-3.0
kg-rn
pinch bolt: (1 4.5-2
1 .S
Ih-ft)
Fronl rnrk
Power 1
-5-2.5 kgm
pinch bolt: ( I I .Q-18.0 Ib-ft)
Secure the front caliper assembly to the
right
and left f r ~ o t forks
with the two
bolts.
2.5-4.0 kg-tn
Tightening torque:
( 1 R.O-79.0 Ib-fi)
c
Secure the front fender with
the
four
bolts.
Mount
the front wheel.
Thread
speedometer cable
through
the
cable guide mounted on the fender and
along
the brake hose joint through [he
middle part between the front fork cover
and steering stem and mount it
on the
meter side.
*
Confirm that the speedometer
gear
box is
positioned correctly (see
page 11
-
10).
Remove the jack from
under the
engine.
@
Route the main wire
harness
6,
ignition
switch lead wire @, right handlebar switch
lead wire@, front brake switch lead
wire
@]
and
turn
signal light lead
w i r e B t h r o u g h the
lower hole of
the
headlight housing and fasten
them together
using the headlight
bracket.
Fix.
11-45