Flaring Procedure; Inverted Flare Tools; Removal And Installation; Brake Pedal - Jeep Wrangler 1997 Manual

5-14 BRAKES
SERVICE PROCEDURES (Continued)
flaring tools are needed to provide the inverted-type,
double flare required on metal brake lines.
FLARING PROCEDURE
(1) Cut off damaged tube with Tubing Cutter .
(2) Ream cut edges of tubing to ensure proper
flare.
(3) Install replacement tube nut on section of tube
to be repaired .
(4) Insert tube in flaring tool . Center tube in area
between vertical posts.
(5) Place gauge form over the end of the tube .
(6) Push tubing through flaring tool jaws until
tube contacts recessed notch in gauge that matches
tube diameter.
(7) Squeeze flaring tool jaws to lock tubing in
place.
(8) Insert plug on gauge in the tube . Then swing
compression disc over gauge and center tapered flar-
ing screw in recess of compression disc (Fig . 16).
(9) Tighten tool handle until plug gauge is seated
on jaws of flaring tool . This will start the inverted
flare.
(10) Remove the plug gauge and complete the
inverted flare.
(11) Remove the flaring tools and verify that the
inverted flare is correct.
Fig.
16 Inverted
Flare Tools
RH222
REMOVAL AND INSTALLATION
STOP LAMP SWITCH
REMOVAL
(1) Remove steering column cover and lower trim
panel for switch access (if necessary) .
(2) Press brake pedal downward to fully applied
position .
(3) Rotate switch approximately 30° in counter-
clockwise direction to unlock switch retainer. Then
pull switch rearward and out of bracket .
(4) Disconnect switch wire harness and remove
switch from vehicle (Fig . 17).
BRAKE PEDAL
Fig. 17 Stop Lamp Switch
TERMINALS
J9405-153
TJ
INSTALLATION
(1) Pull switch plunger all the way out to fully
extended position .
(2) Connect harness wires to switch .
(3) Press and hold brake pedal in applied position.
(4) Install switch as follows : Align tab on switch
with notch in switch bracket. Then insert switch in
bracket and turn it clockwise about 30° to lock it in
place.
(5) Release brake pedal, then pull pedal fully rear-
ward . Pedal will set plunger to correct position as
pedal pushes plunger into switch body. Switch will
make racheting sound as it self adjusts.
REMOVAL
(1) Remove negative battery cable.
(2) Remove brake lamp switch .
(3) Remove ABS controller if equipped .
(4) Remove retainer clip securing booster push rod
to pedal (Fig. 18) and clutch rod retainer clip if
equipped.