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Repair Manual Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Audi A8 2003 ➤ with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Description and Operation ..........permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability A/C Unit Components in Passenger Compartment .
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Pump/Valve Unit ............164 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 5.16...
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not shop Manual are fitted with a valve which closes automatically permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability when the switches are unscrewed. These switches can thus be with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Refer to the Owner's Manual and Owner's Manual Infotain‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ment / MMI. This front control and display unit has an with respect to the correctness of information in this document.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ At least 1/4 of the specified refrigerant oil must be in the com‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability pressor.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ability to regulate and that will be displayed as a malfunction permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability in the DTC memory. Check using Vehicle diagnosis, testing with respect to the correctness of information in this document.
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ON /OFF Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.
Installation is carried out in the reverse order while noting the fol‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability lowing: with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability when the refrigerant circuit is empty and the compressor idles with respect to the correctness of information in this document.
Finding” function. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Repair work on refrigerant circuit, refer to ♦...
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Start the engine. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability If information “child safety system for rear doors activated” is ♦...
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Zexel / Valeo, Sanden and Denso compressors require differ‐...
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
There are different versions of the A/C unit on vehicles with ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability and without the Rear A/C display control head - E265- , refer with respect to the correctness of information in this document. Copyright by AUDI AG.
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8 - Heat Exchanger For Heater Unit Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Left with respect to the correctness of information in this document.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 13 - Right Rear Air Outlet Motor - V219- with respect to the correctness of information in this document.
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❑ Via air guides in instrument panel to windshield. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability F2 - To Left Instrument Panel Vent with respect to the correctness of information in this document.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Door in cold air duct. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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♦ After the ignition is switched on, Air Quality Sensor requires permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 5 - Air Guide and Right Front permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Footwell Vent with respect to the correctness of information in this document.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not compressor construction type and engine version. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Disengages with torque permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability to high (for example, with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ With overload safe‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability guard, triggers when with respect to the correctness of information in this document. Copyright by AUDI AG.
❑ Clean compressor flange before sliding on pulley. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Compressor Drive Unit with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not KA). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tioning of passenger permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability compartment ventila‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not refrigerant circuit is permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability empty (drain refrigerant with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not frigerant R134a Servicing; Rep. Gr. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 00 ; Specifications .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ Humidity Sensor is installed in area of interior mirror at windshield and connected to Roof Electronics with respect to the correctness of information in this document.
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❑ Removing and installing instrument panel vents, refer to ⇒ Body Interior; Rep. Gr. 70 ; Removal and Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Installation .
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ic Parts Catalog. If the allocation permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability is incorrect, various A/C system with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 17 - Right Front Seat Temper‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ature Sensor - G345- and with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not with plug. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Replacing compressor pulley Version 1, refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “5.6.5 Compressor Pulley, Version 1”, page 126 with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Refrigerant lines, disconnecting and reconnecting, refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “5.19.2 Refrigerant Lines, Disconnecting and Connecting from Condenser”, page 171 with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Removing compressor permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability from bracket and re-in‐ with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tect the engine chain drive if the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability compressor is seizes or does not with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not solar cells. The Climatronic Control Module then moves the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Description and Operation . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Connecting from Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Compressor”, with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “4.15 Solar Roof, Checking Function”, page 86 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not cycle between 100% and greater than 30%, regulator valve is permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability activated so that required compressor output is obtained to with respect to the correctness of information in this document.
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Finding" function. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ All instrument panel vents open. with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ♦ The compressor activation via the A/C compressor regulator with respect to the correctness of information in this document.
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– Check the indicators in the various display fields on the tester permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not temperature sensor - G263- nears the target value, the acti‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability vation, and thus the compressor output, is reduced.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not right vent temperature sensor only differ slightly from the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability measured value for the evaporator vent temperature sensor.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability If cooling output on front passenger's side is still adequate but ♦...
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Gr. 00 ; Description and Operation . Notify the workshop about the malfunction. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 4.2.3 Determining Malfunction if Specified with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Read the measured value for the High pressure sensor –...
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability solute pressure), front A/C control head does not switch on with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Module J255 ”, page 103 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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-VAS5051A- Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability in the "Guided Fault Finding" function.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not tion. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Special Tools and Equipment permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not the engine control module). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Level “2” 25 °C 32 °C permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. Level “3” 31 °C 36 °C...
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 4.11 Pump Valve Unit, Checking Function permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG. Special Tools and Equipment ♦...
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-VAS5051A- in the "Guided Fault Finding" function. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Switch ignition on.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability The heated rear window stays switched on at outside temper‐...
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– Select the lowest speed possible for the Fresh air blower - V2- . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
– Remove air intake housing with air flow door. Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not and close automatically. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not mulate in heater cores of A/C unit, thus reducing heating per‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability formance of air conditioner, additional noises may occur or with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Bleed coolant circuit (connect 2-pin harness connector to with respect to the correctness of information in this document.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove hose clamp from hose -B-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not As grommet has been moistened slightly with silicone lubricant in permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability area of coolant pipe penetration, pipes can be moved without with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Before installing heater core, check attached foam seal permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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– Tighten both hex nuts -A- and -B- alternately and uniformly permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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- D 176 001 A3- . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Removing with respect to the correctness of information in this document.
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– Check the DTC memory for the Climatronic control module - permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Perform the basic setting, coding, adaptation and output di‐...
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not longitudinal member. Never leave hanging from refrigerant permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability pipes. with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability This illustration depicts compressor for 8 cylinder diesel en‐...
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove Hall sensor -9-. with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 116
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 117
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Extract hydraulic oil for power-steering from reservoir using - permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability V.A.G 1782- . Refer to ⇒ Suspension, Wheels, Steering; Rep.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 120
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 121
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 122
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 123
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 124
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Attach compressor to bracket with bolts -D- and washers -E- permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability (tightening torque 25 Nm).
Page 125
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not direction of arrow -D- (tightening torque 60 Nm). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 126
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Servicing; Rep. Gr. 00 ; Description and Operation .
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Place a rag beneath hydraulic pipe to catch escaping hydraulic permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability fluid.
Page 128
– Remove belt pulley for power steering vane pump -arrows-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Unscrew bolts -arrows- and remove vane pump.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Operate the A/C system after filling the refrigerant circuit. Re‐...
Page 130
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Depending on engine and country version, different compres‐...
Page 131
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 132
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not or Socket wrench - T10001/10- from shock absorber set (de‐ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability pending on version) and rotate drive plate -C- along with belt with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Screw drive plate -C- onto compressor shaft -B- by rotating in permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability direction of arrow -F-.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not -C-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Out and Adjusting”, page 75 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Insert circlip -A- on proper side, the side with beveled insertion ♦...
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 138
- D 176 001 A3- . Refer to Electronic Parts Catalog (ETKA). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “5.9.3 Defroster Door Motor V107 ”, page 138 with respect to the correctness of information in this document.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 141
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Check the DTC memory for the Climatronic control module - permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability J255- and erase any faults displayed if necessary using - with respect to the correctness of information in this document.
Page 142
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not be attached without pretension, the turning direction can be permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability reversed by swapping B+ and Ground.
Page 143
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 144
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Removal permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 145
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 146
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 147
– Remove control motor. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Disconnect connector -B- from actuator.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Perform basic setting and output Diagnostic Test Mode (DTM) with respect to the correctness of information in this document.
Page 149
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 150
– Connect terminal 5 and 6 of actuator to 12 V battery by means permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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In the event of fault “Upper or lower limit value exceeded”, ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability check connecting element of motor/door, it must be attached with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 152
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 153
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 154
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “4.3 Adapter Cables for Control Motor Actuation, Preparing”, permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability page 70 or an adapter lead from connector test kit - V.A.G...
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not moval and Installation . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 156
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove bolts -A-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 157
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Check the connector -A- and the appropriate contacts (on the permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability actuator and in the connector) for contamination or corrosion.
Page 158
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Also seal the point where the wiring harness enters the grom‐...
Page 159
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 160
– Carefully fold back floor covering in area of actuator. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove bolts -A-.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Carefully pry off cam disk -C- from actuator, for example, using permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability 2 screwdrivers.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Turn actuator until it reaches end position, interchange B+ and with respect to the correctness of information in this document.
Page 163
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “4.3 Adapter Cables for Control Motor Actuation, Preparing”, with respect to the correctness of information in this document.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Remove bolts -A- and remove bracket -B-. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove air intake housing with air flow door. Refer to with respect to the correctness of information in this document.
Refer to Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Electronic Parts Catalog (ETKA).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not – Switch off ignition. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 170
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Insert rubber bushings -E- into pump valve unit and into brack‐...
72 ; Removal and Installation . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Remove cover -A-.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not installation of compressor) check routing of pipes. They must permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Evacuate and re-charge refrigerant circuit. Refer to ⇒ Refrig‐...
Page 177
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Page 178
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability – Replace O-rings -A- and -B-. Refer to Electronic Parts Catalog with respect to the correctness of information in this document.
Page 179
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 180
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Reservoir Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Note with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 182
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Adjustment of oil quantity depends on nature of complaint.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Refrigerant lines from evaporator to compressor / reservoir are ♦...
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Heating and A/C unit, removing and installing, refer to ♦ permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ⇒ “5.1 A/C Unit”, page 90 with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ⇒ “5.9.1 Air Flow Door permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Motor V71 with Back with respect to the correctness of information in this document.
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, a modified cover with recirculation door and a wiring permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability harness with a modified grommet to the recirculation door actuator were introduced from 12.03 as a with respect to the correctness of information in this document.
Page 191
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not A - Screw permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 192
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Flow Door Motor - V71- and to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Recirculation Door Motor - with respect to the correctness of information in this document.
Page 193
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not Note permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 3 - Fillister Head Self-Tapping permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability Screw with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability ❑ With Right Center Vent Motor Position Sensor - G318- .
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not 32 - Lever permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not ❑ Heed assignment (code number “844”). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 198
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Page 200
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability with respect to the correctness of information in this document. Copyright by AUDI AG.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Page 204
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
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