Replacing The Clutch Master Cylinder; Installing The Clutch Actuator - Yamaha 2013 FJR1300AS Service Manual

• When refilling, be careful that water does
not enter the clutch fluid reservoir. Water
will significantly lower the boiling point of
the clutch fluid and could cause vapor lock.
ECA13420
NOTICE
Clutch fluid may damage painted surfaces or
plastic parts. Therefore, always clean up any
spilt clutch fluid immediately.
TIP
In order to ensure a correct reading of the clutch
fluid level, make sure the top of the reservoir is
horizontal.
3. Bleed:
• Clutch system
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-12.
4. Check:
• Clutch fluid level
Below the minimum level mark "a" → Add the
specified brake and clutch fluid to the proper
level.
Refer to "CHECKING THE CLUTCH FLUID
LEVEL" on page 3-12.
EAS1MD1035
REPLACING THE CLUTCH MASTER
CYLINDER
1. Check:
• Pressure plate stroke
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-12.
2. Replace:
• Clutch master cylinder kit
3. Bleed:
• Hydraulic clutch system
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-12.
4. Check:
• Pressure plate stroke
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-12.
5. Adjust:
• Clutch engagement point
Execute the diagnostic mode. (Code No. Sh_
_66)
Refer to "SELF-DIAGNOSTIC FUNCTION
AND DIAGNOSTIC CODE TABLE (MCU)"
on page 9-13.
Pressure plate
stroke
Pressure plate stroke
before replacing the
clutch master cylin-
der kit was 2.90 mm
(0.11 in) or more, or
the difference in the
pressure plate stroke
before and after re-
placing is 0.10 mm
(0.004 in) or more
For all other cases
6. Check:
• Rear wheel drag torque
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 3-14.
7. Check:
• Shift operation
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 3-14.
8. Check:
• Starting-off performance of vehicle
Refer to "CHECKING THE VEHICLE AFTER
BLEEDING THE HYDRAULIC CLUTCH
SYSTEM" on page 3-14.
EAS1MD1036

INSTALLING THE CLUTCH ACTUATOR

1. Install:
• Clutch actuator
• Clutch master cylinder
• Clutch hose
• Clutch fluid reservoir hose
2. Bleed:
• Hydraulic clutch system
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-12.
3. Check:
• Pressure plate stroke
Refer to "BLEEDING THE HYDRAULIC
CLUTCH SYSTEM" on page 3-12.
5-58
CLUTCH
Action
Select diagnostic
code No. Sh_ _66 in
the diagnostic mode
and operate the hand
shift lever (shift up)
two times.
No adjustment is nec-
essary.