Installation Of Forward Gear And Pinion Gear (A And B Gears); Reassembly Of Pump Case (Lower); Installation Of Clutch Cam And Cam Rod - TOHATSU MFS 4 Service Manual

Lower Unit
26) Installation of Forward Gear and
Pinion Gear (A and B Gears)
Install shim 1 and forward (A) gear 2 that were removed
1.
previously.
Install pinion (B) gear 3 and drive shaft ass'y 4.
2.
Replace shim with new one of the same thickness
if any deformation or damage is found on
removed shim.
3. When replacing shims placed between forward (A) gear
and bearing, measure thickness of original shims and use
shims with the same thickness.
Sizes of Adjusting Shims :
For pinion (A) gear side : 0.1, 0.15mm
Since the shims are for canceling machining
error, use the ones with thickness of original
parts.

27) Reassembly of Pump Case (Lower)

Apply grease to lip of oil seal 1 after installing it.
1.
LIT
LIT
Attach new O-ring 2 and pump case (lower) 3.
2.

28) Installation of Clutch Cam and Cam Rod

Install cam rod ass'y 1 to gear case as shown.
1.
Be careful of direction of cam rod.
6-20
3
1
2
LIT
LIT
2
Do not reuse.
1
4
3
1
2
4st 4/5/6 2011