Toro Reelmaster 5410 Manuals

Manuals and User Guides for Toro Reelmaster 5410. We have 7 Toro Reelmaster 5410 manuals available for free PDF download: Service Manual, Operator's Manual, Operation Manual, Installation Instructions Manual

Toro Reelmaster 5410 Service Manual (662 pages)

Models with InfoCenter Display

Brand: Toro | Category: Lawn Mower | Size: 61 MB

Table of Contents

8
- Chapter 1: Safety
  
  11
  - Safety Instructions
    12
  - Jacking Instructions
    16
  - Safety and Instructional Decals
    17
- Chapter 2: Specifications and Maintenance
  
  19
  - Specifications
    20
  - Torque Specifications
    23
  - Shop Supplies
    28
  - Special Tools
    30
- Chapter 3: Kubota Diesel Engine
  
  37
  - Specifications
    37
  - General Information
    39
  - Adjustments
    40
  - Service and Repairs
    42
- Chapter 4: Yanmar Diesel Engine
  
  63
  - Specifications
    63
  - General Information
    66
  - Service and Repairs
    72
Table of Contents

93
- Specifications
  94
  - Kubota Gasoline Engine
    94
- Chapter 5: Kubota Gasoline Engine
  
  95
  - Specifications
    95
  - General Information
    96
    
    Traction Unit Operator's Manual
    96
    
    Kubota Workshop and Diagnosis Manuals
    96
    
    Kubota Gasoline Engine
    96
    
    Engine Electronic Control Unit (ECU)
    96
  - Service and Repairs
    98
    
    Air Cleaner Assembly
    99
    
    Exhaust System
    101
    
    Fuel System
    103
    
    Fuel Evaporative Control System
    106
    
    Radiator and Oil Cooler Assembly
    109
    
    Engine
    113
Table of Contents

119
- Specifications
  122
  - Hydraulic System
    122
- Chapter 6: Hydraulic System
  
  123
Chapter 7: Electrical System

357
- General Information
  359
- Special Tools
  363
  - Multimeter
    363
  - Terminal Protector
    363
  - Battery Hydrometer
    363
  - Dielectric Gel
    364
- Infocenter Display
  365
  - Splash Screen
    367
  - Main Information Screen
    368
  - Operator Advisory Screen
    369
  - Main Menu Screen
    370
  - Faults Screen
    372
  - Service Screen
    374
  - Diagnostics Screen
    375
  - Settings Screen
    377
  - About Screen
    381
- Troubleshooting
  382
  - Operator Advisories
    382
  - Using the Infocenter Display for Troubleshooting
    384
  - Machine Faults
    388
  - Engine Faults
    391
  - General Run and Transport Problems
    395
- Electrical System Quick Checks
  400
- Adjustments
  402
  - Traction Neutral Switch
    402
  - Parking Brake Switch
    404
  - Cutting Unit down Limit Switch
    406
  - Mow/Transport Switch
    408
- Testing the Electrical Components
  410
  - Fusible Link Harness (Machines with Kubota or Yanmar Diesel Engine)
    410
  - System Fuses
    412
  - Engine Fuses (Gasoline Engine)
    412
  - Toro Electronic Controller (TEC)
    417
  - Key Switch
    420
  - Reel Engage Switch
    422
  - Engine Speed Switch (if Equipped)
    424
  - Lower/Raise Joystick Switches
    426
- Headlight Switch
  428
- Seat Switch
  430
- Cutting Unit down Limit Switch
  432
- Traction Neutral Switch
  434
- Parking Brake Switch
  436
- Mow/Transport Switch
  438
- Backlap Switches
  440
- Oil Pressure Switch (Machine with Kubota Engine)
  442
- Relays with 4 Terminals
  444
- Relays with 5 Terminals (Diesel Engine)
  446
- Engine Relays with 5 Terminals (Gasoline Engine)
  448
- Hydraulic Solenoid Valve Coils
  451
- Temperature Sender (Machine with Kubota Diesel Engine)
  454
- Engine Run Solenoid (Machine with Kubota Diesel Engine)
  456
- Fuel Sender (Diesel Engine)
  458
- Fuel Sender (Gasoline Engine)
  461
- Fuel Pump (Machine with Yanmar Diesel Engine)
  464
- Fuel Pump (Machine with Kubota Diesel Engine)
  466
- Fuel Pump (Machine with Kubota Gasoline Engine)
  468
- CAN-Bus Terminator Resistor
  470
- Resistor Assembly (Machine with Yanmar Diesel or Kubota Gasoline Engine)
  472
- Diode Assemblies (Diesel Engine)
  474
- Hydraulic Solenoid Valve Coils
  476
- Service and Repairs
  476
- Backlap Switches
  478
- Battery Care
  480
- Battery Storage
  480
- Servicing the Battery
  481
Table of Contents

489
- Chapter 8 :Chassis
  
  490
  - Specifications
    490
    
    Chassis
    490
  - General Information
    491
  - Special Tools
    492
    
    Wheel Hub Puller
    492
  - Service and Repairs
    493
    
    Wheels
    493
    
    Steering Column
    495
    
    Servicing the Brakes
    498
    
    Rear Wheel Bearings (Machines with 2-Wheel Drive)
    502
    
    Rear Axle Motor Housings
    504
    
    Rear Axle
    507
    
    Control Arm
    511
    
    Operator Seat
    514
    
    Mechanical Seat Suspension
    518
    
    Front Lift Arms
    521
    
    Rear Lift Arms
    525
    
    Hood
    529
Table of Contents

531
- Specifications
  532
  - Cutting Unit Specifications
    532
- Chapter 9: Cutting Unit
  
  533
  - Specifications
    533
  - General Information
    534
  - Special Tools
    535
  - Aftercut Appearance
    540
  - Adjustments
    543
    
    Characteristics
    543
    
    Adjusting the Reel Bearing (Cutting Units with Painted Side Plates)
    543
    
    Leveling the Rear Roller
    545
  - Service and Repairs
    547
    
    Hydraulic Reel Motor
    547
    
    Backlapping
    549
    
    Bedbar Assembly
    550
    
    Bedknife Replacement and Grinding
    553
    
    Servicing the Bedbar Adjuster
    557
    
    Reel Assembly (Cutting Units with Painted Side Plates)
    559
    
    Reel Assembly Service (Cutting Units with Painted Side Plates)
    563
    
    Reel Assembly (Cutting Units with Aluminum Side Plates)
    565
    
    Reel Assembly Service (Cutting Units with Aluminum Side Plates)
    569
    
    Preparing the Reel for Grinding
    572
    
    Front Roller
    573
    
    Rear Roller
    575
    
    Servicing the Roller
    577
    
    Rear Roller Brush - Optional (Cutting Units with Painted Side Plates)
    581
    
    Rear Roller Brush - Optional (Cutting Units with Aluminum Side Plates)
    587
Chapter 10: Belt Driven Groomer (Optional)

595

Toro Reelmaster 5410 Service Manual (304 pages)

Brand: Toro | Category: Lawn Mower | Size: 25.05 MB

This Page Is Intentionally Blank.

3
- Service Manual
  1
- Table of Contents
  3
- Chapter 1 -- Safety
  
  6
  - Safety Instructions
    6
    
    Before Operating
    6
    
    While Operating
    6
    
    Maintenance and Service
    7
  - Jacking Instructions
    8
  - Safety and Instruction Decals
    8
- Chapter 2 -- Product Records and Maintenance
  
  9
  - Maintenance
    9
  - Product Records
    9
  - Equivalents and Conversions
    10
  - Torque Specifications
    11
- Chapter 5 -- Electrical System
  
  15
  - Adjustments
    15
  - General Information
    15
- Chapter 6 -- Chassis
  
  15
  - Kubota Workshop Manual: 05 Series Diesel Engine
    15
    
    Fuel System
    20
    
    Air Cleaner
    22
    
    Exhaust System
    24
- Chapter 7 -- Cutting Units
  
  15
  - Specifications
    15
Chapter 4 Hydraulic System

33
- Chapter 3 -- Kubota Diesel Engine
  
  34
  - Service and Repairs
    15
  - Specifications
    34
  - General Information
    35
    
    Hydraulic Hoses
    36
    
    Hydraulic Fitting Installation
    36
    
    Relieving Hydraulic System Pressure
    38
    
    Traction Circuit Component Failure
    38
- Hydraulic Schematics
  39
- Chapter 8 -- Groomer
  
  40
  - Hydraulic Flow Diagrams
    40
    
    Traction Circuit
    41
    
    Mow Circuit
    43
    
    Lift Circuit: Raise Cutting Units
    44
    
    Lift Circuit: Lower Cutting Units
    46
    
    Steering Circuit
    49
    
    Special Tools
    50
    
    Hydraulic Test Fitting Kit
    52
    
    Measuring Container
    53
    
    Troubleshooting
    54
    
    General Hydraulic System Problems
    54
    
    Traction Circuit Problems
    55
    
    Mow Circuit Problems
    56
    
    Lift Circuit Problems
    57
    
    Steering Circuit Problems
    58
    
    Testing
    60
    
    Traction Circuit Relief Valve (R3) and (R4) Pressure Test
    62
    
    Traction Circuit Charge Pressure Test
    64
    
    Gear Pump (P3) Flow Test
    66
    
    Front Wheel Motor Efficiency Test
    68
    
    Piston (Traction) Pump Flow Test
    70
    
    Relief Valve (R1) and (R2) Pressure Test
    72
    
    Gear Pump (P1) and (P2) Flow Test
    74
    
    Reel Drive Motor Efficiency Test
    76
    
    Reel Drive Motor Cross--Over Relief Pressure Test (Reelmaster 5510 and 5610)
    78
    
    Lift Relief Valve (R6) Pressure Test
    80
    
    Gear Pump (P4) Flow Test
    82
    
    Lift Cylinder Internal Leakage Test
    84
    
    Steering Relief Valve (R10) Pressure Test
    86
    
    Steering Cylinder Internal Leakage Test
    88
    
    Service and Repairs
    90
    
    General Precautions for Removing and Installing Hydraulic System Components
    90
    
    Check Hydraulic Lines and Hoses
    91
    
    Flush Hydraulic System
    92
    
    Filtering Closed--Loop Traction Circuit
    93
    
    Hydraulic System Start--Up
    94
    
    Hydraulic Reservoir
    96
    
    Hydraulic Pump Drive Shaft
    98
    
    Hydraulic Pump Assembly
    100
    
    Piston (Traction) Pump Service
    104
    
    Gear Pump Service
    106
    
    Front Wheel Motor
    108
    
    Wheel Motor Service (Parker)
    112
    
    Wheel Motor Service (Eaton)
    112
    
    Mow Control Manifold
    114
    
    Mow Control Manifold Service
    116
    
    Lift Control Manifold
    120
    
    Lift Control Manifold Service
    122
    
    Crosstrax
    124
    
    Crosstrax TM AWD (Optional Kit) Manifold Service
    126
    
    Cutting Reel Motor
    128
    
    Cutting Reel Motor Service
    130
    
    Lift Cylinder
    134
    
    Lift Cylinder Service
    136
    
    Steering Control Valve
    138
    
    Steering Control Valve Service
    140
    
    Steering Cylinder
    142
    
    Steering Cylinder Service
    144
    
    Oil Cooler
    146
Chapter 5 Electrical System

149
- Special Tools
  150
- Troubleshooting
  152
  - Diagnostic Light
    152
    
    Retrieving Fault Codes
    152
    
    Clearing Fault Codes
    153
  - Diagnostic Display
    154
    
    Verify Diagnostic Display Input Functions
    154
    
    Verify Diagnostic Display Output Functions
    156
  - Electronic Control Module Logic Chart
    157
  - Starting Problems
    158
  - General Run and Transport Problems
    160
  - Cutting Unit Operating Problems
    161
  - Turfdefender TM Leak Detector (Optional)
    163
- Electrical System Quick Checks
  166
  - Battery Test (Open Circuit Test)
    166
  - Charging System Test
    166
  - Glow Plug System Test
    166
  - Check Operation of Interlock Switches
    167
- Adjustments
  168
  - Traction Neutral Switch
    168
  - Parking Brake Switch
    169
  - Up Limit Switch
    170
- Component Testing
  171
  - Ignition Switch
    171
  - Indicator Lights
    172
  - Hour Meter
    173
  - Temperature Gauge
    173
- PTO Switch
  174
- Traction Neutral Switch
  175
- Seat Switch
  176
- Headlight Switch
  177
- Parking Brake Switch
  178
- Up Limit Switch
  179
- Joystick Raise and Lower Switches
  180
- Mow/Transport Switch
  181
- Backlap Switches
  182
- Start Relay
  183
- Main Power and Glow Relays
  184
- Electronic Control Module (ECM)
  185
- Diode Assembly
  186
- Fusible Link Harness
  186
- Fuses
  187
- Hydraulic Solenoid Valve Coil
  188
- Temperature Sender
  189
- High Temperature Shutdown Switch
  190
- Oil Pressure Switch
  191
- Fuel Stop Solenoid
  192
- Fuel Pump
  193
- Battery Care
  194
- Battery Storage
  194
- Service and Repairs
  194
- Battery Service
  195
- Control Arm
  198
- Hydraulic Solenoid Valve Coil
  200
- Backlap Switches
  201
Chapter 6 Chassis

205
- General Information
  206
  - Traction Unit Operator's Manual
    206
- Specifications
  206
- Service and Repairs
  208
  - Wheels
    208
  - Steering Column
    210
  - Brake Service
    212
  - Rear Wheel Bearings (2 Wheel Drive)
    216
  - Rear Axle
    218
  - Rear Axle Service
    220
  - Operator Seat
    222
  - Mechanical Seat Suspension
    224
  - Front Lift Arms
    226
  - Rear Lift Arms
    228
Chapter 7 Cutting Units

231
- Specifications
  232
- General Information
  233
  - Cutting Unit Operator's Manual
    233
- Special Tools
  234
- Factors that Can Affect Cutting Performance
  238
- Set up and Adjustments
  241
  - Characteristics
    241
  - Reel Bearing Adjustment
    242
  - Leveling Rear Roller
    243
- Service and Repairs
  244
  - Hydraulic Reel Motor
    244
  - Backlapping
    245
  - Bedbar Assembly
    246
- Bedbar Adjuster Service
  248
- Bedknife Replacement and Grinding
  250
- Reel Assembly Removal and Installation
  252
  - Reel Assembly Removal
    253
  - Reel Assembly Installation
    253
- Reel Assembly Service
  256
- Preparing Reel for Grinding
  258
- Front Roller
  260
- Rear Roller
  261
- Roller Service (Greasable Bearings with Retaining Ring)
  262
- Roller Service (Greasable Bearings with Bearing Nut)
  264
- Rear Roller Brush (Optional)
  266
Chapter 8 Groomer

271
- Grooming Performance
  272
- Troubleshooting
  273
  - Groomer Reel Mechanical Problems
    273
- Adjustments
  274
  - Groomer Height/Depth Adjustment
    274
- Service and Repairs
  275
  - Groomer Drive Belt Replacement
    275
  - Groomer Plate Assembly
    276
  - Groomer Reel
    280
  - Groomer Reel Service
    282
  - Groomer Pivot Hub
    284
  - Height Adjuster Assembly
    286
Chapter 9 Foldout Drawings

287
- Hydraulic Schematics
  290
  - Reelmaster 5510 and 5610
    290
  - Reelmaster 5010 Series (Serial Number below 310000000)
    291
  - Above 310000000)
    292
  - Crank Circuits
    294
  - Main Wire Harness Drawing
    298
  - Main Wire Harness Diagram
    299
  - Seat Wire Harness Drawing
    300
  - Seat Wire Harness Diagram
    301
  - Engine Wire Harness Drawing
    302
  - Engine Wire Harness Diagram
    303
- Turfdefender
  304
  - (Optional) Electrical Schematic
    304

Toro Reelmaster 5410 Operator's Manual (60 pages)

Two-Wheel Drive Traction Units

Brand: Toro | Category: Lawn Mower | Size: 4.17 MB

Table of Contents
2
Introduction
2
Safety
3
Setup
12
Product Overview
23
- Controls
  23
  - Throttle Control
    24
  - Key Switch
    24
  - Diagnostic Light
    24
  - Hour Meter
    25
  - Fuel Gauge
    25
  - Headlight Switch
    25
- Specifications
  26
- Attachments/Accessories
  26
Operation
27
- Checking the Engine Oil Level
  27
- Checking the Cooling System
  28
- Adding Fuel
  28
- Checking the Hydraulic Fluid
  30
- Checking the Reel to Bedknife Contact
  31
- Check the Torque of the Wheel Nuts
  31
- Bleeding the Fuel System
  31
- Starting and Stopping the Engine
  32
- Setting the Reel Speed
  32
- Adjusting the Lift Arm Counterbalance
  33
- Adjusting the Lift Arm Turn Around Position
  34
- Pushing or Towing the Machine
  34
- Jacking Points
  35
- Tie Downs
  35
- Understanding the Diagnostic Light
  35
- Diagnostic Ace Display
  36
- Checking the Interlock Switches
  36
- Hydraulic Valve Solenoid Functions
  38
  - Operating Tips
    38
Maintenance
39
- Recommended Maintenance Schedule(S)
  39
  - Daily Maintenance Checklist
    40
  - Service Interval Chart
    41
- Lubrication
  41
  - Greasing the Bearings and Bushings
    41
- Engine Maintenance
  43
- Fuel System Maintenance
  45
- Electrical System Maintenance
  46
  - Servicing the Battery
    46
  - Fuses
    47
- Drive System Maintenance
  47
  - Adjusting the Traction Drive for Neutral
    47
  - Adjusting the Rear Wheel Toe-In
    48
- Cooling System Maintenance
  49
  - Removing Debris from the Cooling System
    49
- Brake Maintenance
  50
  - Adjusting the Service Brakes
    50
  - Adjusting the Parking Brake
    50
- Belt Maintenance
  51
  - Tensioning the Alternator Belt
    51
- Hydraulic System Maintenance
  51
- Cutting Unit System Maintenance
  54
  - Backlapping the Cutting Units
    54
Storage
55
- Preparing the Traction Unit
  55
- Preparing the Engine
  55
Schematics
56

Toro Reelmaster 5410 Operator's Manual (56 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 3.12 MB

Table of Contents
3
Safety
4
- General Safety
  4
- Safety and Instructional Decals
  5
Setup
10
Product Overview
16
- Controls
  16
  - Traction Pedal
    17
  - Brake Pedal
    17
  - Parking Brake
    17
  - Throttle Control
    17
  - Headlight Switch
    18
- Specifications
  23
- Attachments/Accessories
  23
- Before Operation
  24
  - Before Operation Safety
    24
  - Performing Daily Maintenance
    24
  - Filling the Fuel Tank
    24
- During Operation
  25
- After Operation
  31
Maintenance
33
- Maintenance Safety
  33
- Recommended Maintenance Schedule(S)
  33
  - Daily Maintenance Checklist
    35
- Lubrication
  36
  - Greasing the Bearings and Bushings
    36
- Engine Maintenance
  37
  - Engine Safety
    37
  - Checking the Engine-Oil Level
    37
  - Servicing the Air Cleaner
    38
  - Servicing the Engine Oil and Filter
    39
  - Adjusting the Throttle
    40
- Fuel System Maintenance
  40
- Electrical System Maintenance
  41
  - Electrical System Safety
    41
  - Servicing the Battery
    41
- Fuses
  42
Drive System Maintenance
42
Cooling System Maintenance
44
Brake Maintenance
46
- Adjusting the Parking Brakes
  46
- Adjusting the Parking-Brake Latch
  46
Belt Maintenance
47
- Tensioning the Alternator Belt
  47
Hydraulic System Maintenance
47
Cutting Unit System Maintenance
51
Storage
53
- Preparing the Traction Unit
  53
- Preparing the Engine
  53

Toro Reelmaster 5410 Operator's Manual (52 pages)

Traction Unit

Brand: Toro | Category: Lawn Mower | Size: 3.67 MB

Table of Contents
3
Safety
4
Setup
11
Product Overview
17
- Controls
  17
  - Throttle Control
    18
  - Key Switch
    18
  - Headlight Switch
    18
  - Brake Pedal
    18
  - Parking Brake
    18
- Specifications
  23
- Attachments/Accessories
  23
Operation
24
Maintenance
35
- Recommended Maintenance Schedule(S)
  35
  - Daily Maintenance Checklist
    36
  - Service Interval Chart
    37
- Lubrication
  37
  - Greasing the Bearings and Bushings
    37
- Engine Maintenance
  39
- Fuel System Maintenance
  41
- Electrical System Maintenance
  42
- Servicing the Battery
  42
- Fuses
  42
Drive System Maintenance
43
- Adjusting the Traction Drive for Neutral
  43
- Adjusting the Rear Wheel Toe-In
  43
Cooling System Maintenance
44
- Removing Debris from the Cooling System
  44
Brake Maintenance
45
- Adjusting the Parking Brakes
  45
- Adjusting the Parking-Brake Latch
  45
Belt Maintenance
46
- Tensioning the Alternator Belt
  46
Hydraulic System Maintenance
46
Cutting Unit System Maintenance
49
- Backlapping the Cutting Units
  49
Storage
50
- Preparing the Traction Unit
  50
- Preparing the Engine
  50

Toro Reelmaster 5410 Operation Manual (20 pages)

DPA Cutting Units

Brand: Toro | Category: Lawn Mower Accessories | Size: 1.06 MB

Table of Contents
2
Introduction
2
Safety
3
Safety and Instructional Decals
3
Setup
4
Inspection
4
Cutting Unit Kickstand
4
Adjusting the Rear Shield
5
Mount the Counter Weights
5
Product Overview
7
Specifications
7
Cutting Unit Accessories and Kits (See Parts Catalog for Part Numbers)
7
Operation
8
Adjustments
8
Height of Cut Chart Terms
9
Height of Cut Chart
11
Servicing Bedknife
14
Maintenance
15
Lubrication
15
Adjusting the Reel Bearings
15
Servicing the Bedbar
16
Servicing the Roller
17

Toro Reelmaster 5410 Installation Instructions Manual (8 pages)

Driveplate Kit, Traction Unit with Yanmar Engine

Brand: Toro | Category: Lawn Mower Accessories | Size: 0.47 MB

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Lawn Mower Lawn Mower Accessories Snow Blower Lawn and Garden Equipment Utility Vehicle

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Toro Reelmaster 5410 Manuals

Toro Reelmaster 5410 Service Manual (662 pages)

Table of Contents

Table of Contents

Chapter 1: Safety

Chapter 2: Specifications and Maintenance

Chapter 3: Kubota Diesel Engine

Chapter 4: Yanmar Diesel Engine

Table of Contents

Chapter 5: Kubota Gasoline Engine

Table of Contents

Chapter 6: Hydraulic System

Chapter 7: Electrical System

Table of Contents

Chapter 8 :Chassis

Table of Contents

Chapter 9: Cutting Unit

Chapter 10: Belt Driven Groomer (Optional)

Chapter 11: Universal Groomer (Optional)

Appendix A

Toro Reelmaster 5410 Service Manual (304 pages)

Table of Contents

This Page Is Intentionally Blank.

Chapter 1 -- Safety

Chapter 2 -- Product Records and Maintenance

Chapter 5 -- Electrical System

Chapter 6 -- Chassis

Chapter 7 -- Cutting Units

Chapter 4 Hydraulic System

Chapter 3 -- Kubota Diesel Engine

Chapter 8 -- Groomer

Chapter 5 Electrical System

Chapter 6 Chassis

Chapter 7 Cutting Units

Chapter 8 Groomer

Chapter 9 Foldout Drawings

Toro Reelmaster 5410 Operator's Manual (60 pages)

Table of Contents

Toro Reelmaster 5410 Operator's Manual (56 pages)

Table of Contents

Toro Reelmaster 5410 Operator's Manual (52 pages)

Table of Contents

Toro Reelmaster 5410 Operation Manual (20 pages)

Table of Contents

Toro Reelmaster 5410 Installation Instructions Manual (8 pages)

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