Table of Contents
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Form No. 3362-225 Rev A
Reelmaster
®
5210/5410/5510/5610
Two-Wheel Drive Traction Units
Model No. 03660—Serial No. 290000001 and Up
Model No. 03670—Serial No. 290000001 and Up
Model No. 03680—Serial No. 290000001 and Up
Model No. 03690—Serial No. 290000001 and Up
Model No. 03691—Serial No. 290000001 and Up
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)
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Table of Contents
Related Manuals for Toro 03660
Summary of Contents for Toro 03660
- Page 1 Model No. 03680—Serial No. 290000001 and Up Model No. 03690—Serial No. 290000001 and Up Model No. 03691—Serial No. 290000001 and Up To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
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Page 2: Table Of Contents
Whenever you need service, genuine Toro parts, or Video ............. 22 additional information, contact an Authorized Service Product Overview ............23 Dealer or Toro Customer Service and have the model Controls ............. 23 and serial numbers of your product ready. The model Specifications ............. 26 and serial numbers are on a plate mounted on the left Attachments/Accessories........ -
Page 3: Safety
Safety Operating Tips ........... 38 Maintenance............... 39 Recommended Maintenance Schedule(s) ....39 This machine meets or exceeds CEN standard Daily Maintenance Checklist....... 40 EN 836:1997, ISO standard 5395:1990, and ANSI Service Interval Chart......... 41 B71.4-2004 specifications in effect at time of Lubrication............. - Page 4 ◊ lack of awareness of the effect of ground – do not stop or start suddenly when going up or conditions, especially slopes; downhill; ◊ incorrect hitching and load distribution. – machine speeds should be kept low on slopes and during tight turns; •...
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Page 5: Toro Riding Mower Safety
The following list contains safety information specific • Keep all nuts, bolts and screws tight to be sure the to Toro products or other safety information that you equipment is in safe working condition. must know that is not included in the CEN, ISO, or •... -
Page 6: Sound Pressure Level
Keep everyone away. • To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed... -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 108-5278 1. Read the Operator’s Manual. 106-6754 1. Warning—do not touch the hot surface. 2. - Page 8 110-8921 110-8924 1. Traction unit speed 1. Warning—read the Operator’s Manual and receive training. 2. Slow 2. Thrown object hazard—keep bystanders a safe distance 3. Fast from the machine. 3. Warning—do not park the machine on slopes; engage the parking brake, lower the cutting units, stop the engine and remove the ignition key before leaving the machine.
- Page 9 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
- Page 10 114–8891 (Use for Models 5510 & 5610 with 7 inch reel cutting units) 1. Front reels circuit controls 3. Mow and backlap 5. Height-of-cut 2. Rear reels circuit controls 4. Read the Operator’s Manual. 6. Traction unit speed 114–8890 (Use for Models 5210 & 5410 with 5 inch reel cutting units) 1.
- Page 11 114-0429 1. Read the Operator’s Manual.
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Page 12: Setup
No parts required Adjust the turf compensation spring. Rear weights (size varies with Install rear weights (order from your Varies configuration). Toro Distributor). Hood latch assembly Install the CE Hood Latch Washer Cutting unit kickstand Install the Cutting Unit Kickstand. -
Page 13: Adjusting The Control Arm Position
Figure 2 1. Step 2. Step brackets Figure 3 1. Control arm 3. Bolts (2) 2. Raise or lower the step to the desired height and 2. Retaining brackets re-secure the brackets to the frame with the 2 bolts and nuts. 2. - Page 14 Figure 6 1. Opposite carrier frame tab 2. Rod bracket D. Mount the rod bracket to the cutting unit tabs with the carriage bolts and nuts (Figure 6). Also, on the #4 cutting unit, mount the left hand hose guide to the front of the cutting unit tabs when reinstalling the rod bracket (Figure 7).
- Page 15 B. Insert the lift arm yoke onto the carrier frame shaft (Figure 9). C. Insert the lift arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 10). 10. Insert the cap over the carrier frame shaft and lift arm yoke.
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Page 16: Adjusting The Turf Compensation Spring
Figure 13 1. Turf compensation spring 3. Spring rod 2. Hair pin cotter 4. Hex nuts Figure 12 2. Tighten the hex nuts on the front end of the spring 1. Reel drive motor 2. Mounting capscrews rod until the compressed length of the spring is 5 inches (12.7 cm) on Reelmaster 5210 &... -
Page 17: Installing Rear Weights
5395:1990, and ANSI B71.4-2004 Standards when equipped with rear weights and/or 90 lb of calcium chloride ballast is added to rear wheels. Use the following charts to determine the combinations of weights required for your configuration. Order parts from your local Authorized Toro Distributor. Weight P/N 110-8985-03... - Page 18 Use the following chart to determine the rear weight requirements when a 4 Post ROPS Conversion Kit is added. Weight P/N 110-8985-03 Number of Number of 2* or 4 Groomers, roller Fasteners (2 weights to weights to meet Tractor Wheel brushes, and/or each required) Weight Location...
- Page 19 Use the following chart to determine the rear weight requirements when the traction unit is also equipped with a Sunshade Canopy on a 2 Post ROPS. Weight P/N 110-8985-03 Number of Number of 2* or 4 Groomers, roller Fasteners (2 weights to weights to meet Tractor...
- Page 20 Figure 14 1. Weight 3. Nut 2. Carriage bolt On four wheel drive models, use the following procedure to mount the appropriate amount of weight (see weight charts) to the top or bottom of the rear bumper as shown in Figure 15. Figure 15 1.
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Page 21: Installing The Ce Hood Latch
4. Outside the hood, insert the hook end of the latch through the hole in the hood. Make sure the rubber sealing washer remains to the outer side of the hood. 5. Inside the hood, insert the metal washer onto the Installing the CE Hood Latch latch and secure with the nut. -
Page 22: Using The Gauge Bar
Figure 20 1. Gauge bar 4. Holes used for setting Groomer HOG Figure 19 2. Height adjusting screw 5. Hole not used 1. Chain bracket 3. Cutting unit kickstand 3. Nut 2. Snapper pin Reading the Manual and Using the Gauge Bar Viewing the Safety Video Parts needed for this procedure: Parts needed for this procedure:... -
Page 23: Product Overview
Product Overview speed depends on how far you press the pedal. For no load, maximum ground speed, fully press the pedal while the throttle is in the Fast position. To stop, reduce foot pressure on the traction pedal and allow it to return to the center position. Figure 21 1. -
Page 24: Throttle Control
Throttle Control Lower Mow/Raise Control Lever Move the throttle control (Figure 24) forward to increase This lever (Figure 24) raises and lowers the cutting units the engine speed and rearward to decrease speed. and also starts and stops the reels when the reels are enabled in the mow mode. -
Page 25: Hour Meter
Hour Meter Fuel Gauge The hour meter (Figure 26) shows the total hours that The fuel gauge (Figure 28) shows the amount of fuel the machine has been operated. in the tank. Figure 26 1. Hour meter Figure 28 1. Fuel tank cap Hydraulic Filter Restriction Indicator 2. -
Page 26: Specifications
A selection of Toro approved attachments and accessories are available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 27: Operation
• Preferred oil: SAE 15W-40 (above 0 degrees F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. 1. Park the machine on a level surface, stop the engine, set the parking brake and remove the key from the ignition switch. -
Page 28: Checking The Cooling System
gauge. Engine failure may occur as a result of 2. If the coolant level is low, remove the expansion over filling or under filling the engine oil. tank cap and replenish the system. Do not overfill. 3. Install the expansion tank cap. 6. - Page 29 • Monitor seals, hoses, gaskets in contact with fuel as they may be degraded over time. In certain conditions during fueling, static • Fuel filter plugging may be expected for a time after electricity can be released causing a spark converting to biodiesel blended.
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Page 30: Checking The Hydraulic Fluid
The recommended replacement fluid is as follows: Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications. -
Page 31: Checking The Reel To Bedknife Contact
• Initial start up of a new machine. • Engine has ceased running due to lack of fuel. • Maintenance has been performed upon fuel system components; i.e., filter replaced, separator serviced, etc. Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. -
Page 32: Starting And Stopping The Engine
Setting the Reel Speed bleed screw. Leave the key in the On position until a solid stream of fuel flows out around the screw. To achieve a consistent, high quality-of-cut and a 5. Tighten the screw and turn the key to the Off uniform after cut appearance, it is important that you position. -
Page 33: Adjusting The Lift Arm Counterbalance
Figure 39 1. Front reels circuit controls 3. Reel—mow and backlap 5. Reel—height of cut 2. Rear reels circuit controls 6. Machine speed 4. Read the Operator’s Manual. Figure 40 1. Front reels circuit controls 3. Reel—mow and backlap 5. Reel—height of cut 2. -
Page 34: Adjusting The Lift Arm Turn Around Position
The springs are under tension. Use caution when adjusting them. 3. While relieving the spring tension, remove the bolt and locknut securing the spring actuator to the bracket (Figure 41). Figure 42 1. Switch 2. Lift arm sensing device Pushing or Towing the Machine In an emergency, the machine can be moved by actuating the bypass valve in the variable displacement... -
Page 35: Jacking Points
Important: Running the engine with the bypass valve open will cause the transmission to overheat. Jacking Points Note: Use jack stands to support the machine when required. • Front—rectangular pad, under the axle tube, inside each front tire (Figure 44). Figure 45 1. -
Page 36: Diagnostic Ace Display
Diagnostic Ace Display turn on steady until the key position is changed. The light will blink if the controller detects a malfunction in The machine is equipped with an electronic controller the electrical system. The light will stop blinking and which controls most machine functions. - Page 37 8. Individually, change each of the switches from open to closed (i.e., sit on seat, engage traction pedal, etc.), and note that the appropriate LED on Diagnostic ACE will blink on and off when corresponding switch is closed. Repeat this for all switches that you can change by hand.
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Page 38: Hydraulic Valve Solenoid Functions
Move the Enable/Disable switch to the correctly illuminated, this indicates an ECM problem. Enable position and use the Lower Mow/Raise lever If this occurs, contact your Toro Distributor for to control the cutting units (the front cutting units are assistance. -
Page 39: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 70 to 90 ft-lb (94 to 122 N⋅m). After the first hour •... -
Page 40: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. -
Page 41: Service Interval Chart
Service Interval Chart Figure 50 If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions, lubricate all grease fittings for the bearings and bushings... - Page 42 • Lift arm pivots (1 each) (Figure 52) • Axle steering pivot (1) (Figure 56) • Cutting unit carrier frame and pivot (2 each) (Figure 53) Figure 56 • Steering cylinder ball joints (2) (Figure 57) Figure 53 • Lift arm pivot shaft (1 each) (Figure 54) Figure 57 Figure 54 •...
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Page 43: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 59) requires it. -
Page 44: Adjusting The Throttle
3. Hold the injection pump lever arm against the high idle stop (Figure 63). 4. While pulling the throttle cable, to remove any slack, tighten the throttle cable connector. Note: When tightened, the cable pivot must be free to swivel on the injection pump lever arm. 5. -
Page 45: Fuel System Maintenance
Fuel System Maintenance Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, Figure 64 in an open area, when the engine is off and 1. -
Page 46: Electrical System Maintenance
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery Figure 65 Warning 1. -
Page 47: Fuses
Fuses Drive System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 66) is located behind the control arm access panel. Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. -
Page 48: Adjusting The Rear Wheel Toe-In
Figure 70 1. Jam nut 3. Wrench slot 2. Tie rod Figure 69 1. Locknut 2. Traction adjustment cam 3. Using the wrench slot, rotate the tie rod 4. Measure the distance at the front and rear of the rear wheels at axle height. -
Page 49: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Remove debris from the screen, oil coolers, and radiator daily (clean more frequently in dirty conditions). 1. Turn the engine off and remove the key from the ignition switch. 2. Thoroughly clean all debris out of the engine area. 3. -
Page 50: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 1 inch of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel braking resistance. 1. -
Page 51: Belt Maintenance
Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, 1. Open the hood. contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or 2. Check the tension of the alternator belt by depressing black when compared to clean oil. -
Page 52: Replacing The Hydraulic Filters
Replacing the Hydraulic Filters The hydraulic system is equipped with a service interval indicator (Figure 78). With the engine running, view the indicator, it should be in the Green zone. When the indicator is in the Red zone, change the hydraulic filters. Figure 80 1. -
Page 53: Hydraulic System Test Ports
Hydraulic System Test Ports Use the hydraulic system test ports to test the pressure in the hydraulic circuits. Contact your local Toro distributor for assistance. Use the test ports on the front hydraulic tubes (Figure 81) to assist in troubleshooting the traction circuit. -
Page 54: Cutting Unit System Maintenance
Cutting Unit System Maintenance Backlapping the Cutting Units Contact with the reels or other moving parts can result in personal injury. Figure 84 • Keep fingers, hands, and clothing away from 1. Backlap levers 2. Reel speed control knobs the reels or other moving parts. •... -
Page 55: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. -
Page 56: Schematics
Schematics Hydraulic Schematic, Model 5210 & 5410 (Rev. A) - Page 57 Hydraulic Schematic, Model 5510 & 5610 (Rev. A)
- Page 58 Electrical Schematic (Rev. -)
- Page 59 Notes:...
- Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi...