Related Manuals for Toro 03675
Summary of Contents for Toro 03675
- Page 1 Form No. 3400-995 Rev A Reelmaster ® 5410 and 5510 Traction Unit Model No. 03675—Serial No. 316000501 and Up Model No. 03676—Serial No. 316000501 and Up *3400-995* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and operation training materials, accessory information, help finding a dealer, or to register your product.
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Page 3: Table Of Contents
Safety ................4 Adjusting the Traction Drive for Neutral....43 Safe Operating Practices........... 4 Adjusting the Rear Wheel Toe-in ......43 Toro Riding Mower Safety ........6 Cooling System Maintenance ........44 Sound Power Level ..........7 Removing Debris from the Cooling System ....44 Sound Pressure Level.......... -
Page 4: Safety
Safety • Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved This machine has been designed in accordance with EN by the manufacturer. ISO 5395:2013 and ANSI B71.4-2012. •... -
Page 5: Maintenance And Storage
• – Machine speeds should be kept low on slopes and Do not operate the machine while ill, tired, or under the during tight turns. influence of alcohol or drugs. – Stay alert for humps and hollows and other hidden •... -
Page 6: Toro Riding Mower Safety
Toro Riding Mower Safety applying pressure to the system. The following list contains safety information specific to Toro • Keep your body and hands away from pin hole leaks or products or other safety information that you must know that nozzles that eject hydraulic fluid under high pressure. -
Page 7: Sound Power Level
Sound Power Level Vibration Level Hand-Arm This unit has a guaranteed sound power level of 102 dBA, which includes an Uncertainty Value (K) of 1 dBA. Measured vibration level for right hand = 0.59 m/s Sound power level was determined according to the Measured vibration level for left hand = 0.54 m/s procedures outlined in ISO 11094. - Page 8 110-9642 1. Stored energy hazard—read the Operator's Manual. Battery Symbols 2. Move the cotter pin to the hole closest to the rod bracket and then remove the lift arm and pivot yoke. Some or all of these symbols are on your battery 1.
- Page 9 120–4158 1. Read the Operator’s 3. Engine—preheat Manual. 2. Engine—start 4. Engine—stop 117–0169 1. Read the Operator's Manual. 2. Power point—10 A 3. Headlights—10 A 4. Power—10 A 5. Engine start—15 A 6. Optional air ride seat suspension—20 A 7. Engine computer management C—7.5 A 8.
- Page 10 133-2931 1. Warning—read the Operator's Manual; do not operate this 4. Tipping hazard—do not drive across or down slopes greater machine unless you are trained. than 15 degrees; only drive on slopes with the cutting units lowered; always wear a seatbelt 2.
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Page 11: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the control-arm position. Right front hose guide Install the cutting units. Left front hose guide –... -
Page 12: Adjusting The Control-Arm Position
2. Remove the shipping brackets and discard. 3. Remove the cutting units from the cartons. Assemble and adjust as described in the cutting unit Operator's Manual. Adjusting the Control-Arm 4. Make sure the counter weight (Figure 3) is installed to Position the proper end of the cutting unit as described in the cutting unit Operator's Manual. - Page 13 The bolt head is to be positioned to the outer side of the tab as shown in Figure Figure 5 1. Opposite carrier-frame tab 2. Rod bracket D. Mount the rod bracket to the cutting-unit tabs with the carriage bolts and nuts (Figure Important: On the #4 (left front) and #5 (right front) cutting units...
- Page 14 B. Insert the lift-arm yoke onto the carrier-frame shaft (Figure 10). C. Insert the lift-arm shaft into the lift arm and secure it with the washer and lynch pin (Figure 11). 10. Insert the cap over the carrier-frame shaft and lift-arm yoke.
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Page 15: Adjusting The Turf-Compensation Spring
Figure 14 1. Turf-compensation spring 3. Spring rod 2. Hairpin cotter 4. Hex nuts Figure 13 2. Tighten the hex nuts on the front end of the spring rod 1. Reel-drive motor 2. Mounting bolts until the compressed length of the spring is 12.7 cm (5 inches) on Reelmaster 5410 (5-inch cutting units) or 15.9 cm (6.25 inches) on Reelmaster 5510 (7-inch cutting units);... -
Page 16: Installing The Ce Hood Latch
rubber sealing washer remains to the outer side of the hood (Figure 16). 5. Inside the hood, insert the metal washer onto the latch and secure with the nut. Make sure that the latch Installing the CE Hood Latch engages the frame catch when it is locked. Use the enclosed hood latch key to operate the hood latch. -
Page 17: Product Overview
Product Overview Figure 19 1. Engine hood 5. Seat adjustments Figure 18 2. Operator's seat 6. Front cutting units 1. Chain bracket 3. Cutting-unit kickstand 3. Control arm 7. Rear cutting units 2. Snapper pin 4. Steering wheel Controls Seat-Adjusting Knobs The seat-adjusting lever (Figure 20) allows you to adjust the... -
Page 18: Throttle Control
Tilt-Steering Pedal backward. Ground speed depends on how far you press the pedal. For no load, maximum ground speed, fully press the To tilt the steering wheel towards you, press the foot pedal pedal while the throttle is in the F position. - Page 19 Figure 25 1. Power point g021209 Using the InfoCenter LCD Display Figure 23 1. Backlap levers The InfoCenter LCD display shows information about your machine such as the operating status, various diagnostics and other information about the machine (Figure 26) There is a splash screen and main information screen of the Hydraulic-Filter Restriction Indicator InfoCenter.
- Page 20 InfoCenter Icon Description InfoCenter Icon Description (cont'd.) SERVICE DUE Indicates when scheduled service should be performed The cutting units are lowering. Hour meter The cutting units are raising. Info icon PIN passcode Fast CAN bus Slow InfoCenter Fuel level Bad or failed Bulb The glow plugs are active.
- Page 21 Controls the units used on the of the recent machine faults. InfoCenter. The menu choices Refer to the Service Manual or are English or Metric. contact your Toro Distributor for more information on Language Controls the language used the Faults menu and the on the InfoCenter*.
- Page 22 2. Press the right button to change the blade count InfoCenter Revision Lists the software revision of the InfoCenter. between 5, 8, or 11 blade reels. CAN Bus Lists the machine communication bus status. Setting the Mow Speed 1. In the Settings Menu, scroll down to Mow Speed. Protected Menu 2.
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Page 23: Specifications
0–13 km/h (0–8 mph) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. -
Page 24: Operation
Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Operating on wet grass or steep slopes can cause sliding and loss of control. Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. Wheels dropping over edges can cause rollovers, 1. -
Page 25: Checking The Cooling System
Note: The oil level should be up to the Full mark. 1. Check the level of coolant in the expansion tank (Figure 30). 5. If the oil level is below the Full mark, remove the fill (Figure 29) and add oil until the level reaches the The coolant level should be between the marks on the Full mark on the dipstick. - Page 26 WARNING DANGER Fuel is harmful or fatal if swallowed. Long-term In certain conditions during fueling, static exposure to vapors can cause serious injury and electricity can be released causing a spark which illness. can ignite the fuel vapors. A fire or explosion from fuel can burn you and others and can damage •...
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Page 27: Checking The Hydraulic-Fluid Level
Toro Premium All Season Hydraulic Fluid (Available in 19 L (5 US gallon) pails or 208 L (55 US gallon) drums. See the Parts Catalog or your Toro Distributor for part numbers.) Alternative fluids: If the Toro fluid is not available, other... -
Page 28: Checking The Torque Of The Wheel Nuts
Checking the Torque of the Starting and Stopping the Wheel Nuts Engine Important: You must bleed the fuel system before Service Interval: After the first hour starting the engine if you are starting the engine for the After the first 10 hours first time, the engine has stopped due to lack of fuel, or Every 250 hours you have performed maintenance on the fuel system;... -
Page 29: Setting The Reel Speed
Setting the Reel Speed To achieve a consistent, high quality of cut and a uniform after cut appearance, it is important that you set the reel speed to the proper setting. Adjust the reel speed as follows: 1. In the InfoCenter, under the settings menu, enter the blade count, mow speed and HOC to calculate the proper reel speed. 2. -
Page 30: Adjusting The Lift-Arm Counterbalance
Adjusting the Lift-Arm Counterbalance You can adjust the counterbalance on the rear cutting-unit lift arms to compensate for different turf conditions and to maintain a uniform height of cut in the rough conditions or in areas of thatch buildup. You can adjust each counterbalance spring to 1 of 4 settings. Each increment increases or decreases counterbalance on the cutting unit by 2.3 kg (5 lb). -
Page 31: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the trailer or truck has all necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury. -
Page 32: Pushing Or Towing The Machine
damage may occur. The bypass valve must be open WARNING whenever the machine is pushed or towed. Loading a machine onto a trailer or truck increases 1. Rotate the bypass-valve bolt 1-1/2 turns to open and the possibility of tipping over and could cause allow oil to bypass internally (Figure 41). -
Page 33: Checking The Interlock Switches
Note: Repeat this for all switches that you can change by hand. 5. If a switch is closed and the appropriate indicator does not change, check all wiring and connections to the switch and/or check the switches with an ohm meter. Note: Replace any malfunctioning switches and repair any damaged or worn wiring. -
Page 34: Operating Tips
Operating Tips Familiarization Before mowing grass, practice operating the machine in an open area. Start and stop the engine. Operate in forward and reverse. Lower and raise the cutting units and engage and disengage the reels. When you feel familiar with the machine, practice operating up and down slopes at different speeds. -
Page 35: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb ). After the first hour •... -
Page 36: Daily Maintenance Checklist
Date Information Important: Refer to your engine operator’s manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. -
Page 37: Service Interval Chart
Service Interval Chart Figure 43 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours (and immediately after... - Page 38 • • Lift-arm pivots (1 each) (Figure Axle-steering pivot (1) (Figure • Cutting-unit carrier-frame and pivot (2 each) (Figure Figure 49 • Steering-cylinder ball joints (2) (Figure Figure 46 • Lift-arm pivot shaft (1 each) (Figure Figure 50 Figure 47 •...
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Page 39: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Service Interval: Every 400 hours (Service the air cleaner earlier if the air cleaner indicator shows red. Service it more frequently in extremely dirty or dusty conditions.) Check the air-cleaner body for damage which could cause an air leak. -
Page 40: Servicing The Engine Oil And Filter
Servicing the Engine Oil and 6. Add oil to the crankcase; refer to Checking the Engine-Oil Level (page 24). Filter Service Interval: After the first 50 hours—Change the Adjusting the Throttle engine oil and filter. 1. Position the throttle lever forward so that it is Every 150 hours approximately 3 mm (1/8 inch) from the front of the 1. -
Page 41: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in Figure 57 an open area, when the engine is off and is cold. -
Page 42: Electrical System Maintenance
Fuses Electrical System Maintenance There are 8 fuses in the electrical system. The fuse block (Figure 58) is located behind the control arm access panel. Important: Before welding on the machine, disconnect both cables from the battery, both wire-harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. -
Page 43: Drive System Maintenance
Drive System 5. Tighten the locknut to secure the adjustment. 6. Stop the engine, remove the jack stands, and lower the Maintenance machine to the ground. 7. Test drive the machine to make sure that it does not Adjusting the Traction Drive creep. -
Page 44: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (More frequently in dirty operating conditions). Every 100 hours—Inspect the cooling system hoses. Every 2 years—Flush and replace the cooling system fluid. 1. Turn the engine off and remove the key from the ignition switch. -
Page 45: Brake Maintenance
Brake Maintenance Adjusting the Parking-Brake Latch Adjusting the Parking Brakes If the parking brake fails to engage and latch, an adjustment to the brake pawl is required. Adjust the brakes when there is more than 2.5 cm (1 inch) 1. Loosen the 2 screws securing the parking-brake pawl of free travel (Figure 65) of the brake pedal, or when more... -
Page 46: Belt Maintenance
Service Interval: After the first 8 hours—Check the condition and tension of the alternator If the fluid becomes contaminated, contact your belt. Toro Distributor because the system must be flushed. Every 100 hours Contaminated fluid looks milky or black when compared to clean oil. -
Page 47: Replacing The Hydraulic Filters
Replacing the Hydraulic Filters Service Interval: Every 800 hours (Or more often if the service-interval indicator is in the red zone). The hydraulic system is equipped with a service-interval indicator (Figure 70). With the engine running at operating temperature, view the indicator, it should be in the green zone. -
Page 48: Testing The Pressure In The Hydraulic Circuits
Use the hydraulic system test ports to test the pressure in Use the test port on the lift manifold block (Figure 75) to the hydraulic circuits. Contact your Toro Distributor for assist in troubleshooting the lift circuit. assistance. Use the test ports on the front hydraulic tubes... -
Page 49: Cutting Unit System Maintenance
Cutting Unit System 8. If the reels stall or become erratic while backlapping, select a higher reel-speed setting until the speed Maintenance stabilizes, then return the reel speed to your desired speed. 9. To make an adjustment to the cutting units while Backlapping the Cutting Units backlapping, turn the reels off by moving the Lower Mow/Raise lever rearward and the Enable/Disable... -
Page 50: Storage
B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part Number 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery. - Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.