Gear Position Switch Inspection; Gear Position Switch Removal And Installation - Suzuki GSF650A Service Manual

5B-12 Manual Transmission:
Gearshift Fork Groove Width
Measure the gearshift fork groove width using the
vernier calipers.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Gearshift fork groove width
Standard (No.1, No.2 & No.3): 5.0 – 5.1 mm (0.197 –
0.201 in)
Gearshift Fork Thickness
Measure the gearshift fork thickness using the vernier
calipers.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Gearshift fork thickness
Standard (No.1, No.2 & No.3): 4.8 – 4.9 mm (0.189 –
0.193 in)
Gearshift Cam Bearing
Inspect the gearshift cam bearings, left and right for
abnormal noise and smooth rotation.
Replace the bearing if there is anything unusual. Refer
to "Transmission Removal (Page 5B-2)" and
"Transmission Installation (Page 5B-5)".
(A)

Gear Position Switch Inspection

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Refer to "Side-stand / Ignition Interlock System Parts
Inspection in Section 1I (Page 1I-8)".

Gear Position Switch Removal and Installation

Refer to "Electrical Components Location in Section 0A
(Page 0A-10)".
Refer to "Wiring Harness Routing Diagram (GSF650/S/
A/SAK7) in Section 9A (Page 9A-8)".
Removal
1) Turn the ignition switch OFF.
2) Remove the left flame cover. Refer to "Exterior Parts
(A)
3) Remove the engine sprocket outer cover. Refer to
4) Disconnect the gear position switch coupler (1).
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Removal and Installation (GSF650/S/A/SAK7) in
Section 9D (Page 9D-6)".
"Engine Sprocket Removal and Installation in
Section 3A (Page 3A-2)".
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