Clutch Push Rod (Left) Inspection; Clutch Release Cylinder Disassembly And Assembly - Suzuki GSF650A Service Manual

4) Remove the clutch release cylinder (3).
3
5) Remove the dowel pins and push rod (4).
4
Installation
Install the clutch release cylinder in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
• Apply a small quantity of GREASE "A" to the push
rod.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
• Install the clutch hose as shown in the clutch hose
routing diagram. Refer to "Clutch Hose Routing
Diagram (Page 5C-2)".
• Bleed air from the clutch system. Refer to "Air
Bleeding from Clutch Fluid Circuit (Page 5C-3)".
1
2
I717H1530032-01
I717H1530033-01
I717H1530034-01

Clutch Push Rod (Left) Inspection

Inspect the push rod in the following procedures:
1) Remove the clutch push rod. Refer to "Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-9)".
2) Inspect the push rod for wear or bend. If any defects
are found, replace it with a new one.
3) Reinstall the removed parts. Refer to "Clutch
Release Cylinder / Push Rod Removal and
Installation (Page 5C-9)".
Clutch Release Cylinder Disassembly and
Assembly
Refer to "Clutch Release Cylinder / Push Rod Removal
and Installation (Page 5C-9)".
Disassembly
1) Place a rag over the piston to prevent popping up.
2) Force out the piston by using air gun.
CAUTION
!
Do not use high pressure air to prevent
piston damage.
Clutch: 5C-10
B817H25306012
I718H1530025-01
B817H25306013
I718H1530026-01