Shifter Forks And Drum - Buell 2002 X1 Handbook

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SHIFTER FORKS AND DRUM

DISASSEMBLY
1. Remove transmission assembly. See
SION CASE. Mount transmission assembly in vise with
protected jaws.
2. See Figure 6-32. Remove nut (10), washer (14), detent
screw (18), plates (8, 9), detent arm (16) and spring (17).
3. Remove and discard the three fork cotter pins (4).
4. Remove three shifter fork pins (5). A small magnet is
useful in freeing the fork pins (5).
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4
11
21
12
15
1. Shifter Fork 3rd and 5th Gear
2. Shifter Fork 1st and 2nd Gear
3. Shifter Fork 4th Gear
4. Cotter Pin (3)
5. Shifter Fork Pin (3)
6. Neutral indicator Pin
7. Shifter Fork Drum
2002 Buell X1: Drive/Transmission
6.7 TRANSMIS-
5
4
4
17
16
18
13
8. Shifter Drum Plate
9. Reinforcing Plate
10. Nut (2)
11. Shifter Shaft Assembly
12. Locknut (2)
13. Detent Plate (Typical)
14. Washer (2)
Figure 6-32. Shifter Mechanism
5. Slide shifter fork drum (7) away from access door,
through shifter forks. The neutral indicator pin prevents
removal in the other direction.
6. Remove shifter forks (1, 2 and 3).
CLEANING AND INSPECTION
1. See Figure 6-32. Clean all parts except bearings (19, 20)
with solvent.
5
5
4
1
2
Flat side
3
19
20
15. Retaining Ring
16. Detent Arm
17. Spring
18. Detent Screw
19. Mainshaft Bearing
20. Countershaft Bearing
21. Washer (2)
6.8
6
7
10
14
9
8
6-21