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4.
Remove split bearing (7) that was under gear (11) and
thrust washer (6) on the countershaft. See
Remove retaining ring (5) next to countershaft 3rd gear
(10). Slide countershaft 3rd gear (10) off free end of
shaft.
5.
At mainshaft, between mainshaft 1st gear (24) and main-
shaft 3rd gear (23), expand retaining ring (5) and move
next to mainshaft 1st gear along with thrust washer (6).
Move mainshaft 3rd gear as far as possible toward main-
shaft 1st gear (24). Expand retaining ring (5) at opposite
side of mainshaft 3rd gear and slide off end of shaft.
Remove mainshaft 3rd gear (23) and its split bearing (7).
6.
Slide thrust washer (6) off end of mainshaft. Expand
retaining ring (5), which is next to mainshaft 1st gear
(24), and slide off end of shaft.
7.
See
Figure 6-41.
Place COUNTERSHAFT GEAR SUP-
PORT PLATE (Part No. HD-37404) under countershaft
4th gear (4). Place assembly on press with suitable
metal blocks under the support plate. Place a socket or
mandrel, smaller than inside diameter of bearing, and
press countershaft free of access cover. Slide mainshaft
1st gear (24) off mainshaft.
8.
See
Figure 6-42.
Remove beveled spacer (3) and coun-
tershaft 4th gear (4).
9.
Expand retaining ring (5) located next to countershaft 1st
gear (8). Remove retaining ring (5) and thrust washer
(6). Slide countershaft 1st gear off end of shaft. Remove
split bearing (7).
10. Remove thrust washer (6). Expand remaining retaining
ring (5) and slide off shaft. This completes disassembly
of countershaft.
6-26
xlh0628
Figure 6-40.
xlh0629
Blocks
xlh0630
Figure 6-40.
Press
Mandrel
Support
Plate
Figure 6-41.
Figure 6-42.
2002 Buell X1: Drive/Transmission
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