Buell 2002 X1 Handbook page 143

HOME
ENGINE INSTALLATION AFTER
CYLINDER HEAD REPAIR
1. Install new oil filter, engine oil and primary chaincase
fluid as necessary. See Section 1.
2. Install throttle body and manifold and support bracket.
See 4.41 THROTTLE BODY AND INTAKE
3. Install exhaust system. See
4. Install air cleaner assembly. See
5. If removed, install horn
(4.31 IGNITION COIL).
6. Install spark plugs and connect cables. See
PLUGS.
1 1
WARNING WARNING
Always connect positive battery cable first. If the positive
cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion which could result in death or serious injury.
7. Install battery. Connect both battery cables, positive
cable first.
1 1
WARNING WARNING
After installing seat, pull upward on front of seat to be
sure it is locked in position. If seat is loose, it could shift
during vehicle operation and startle the rider, causing
loss of control which could result in death or serious
injury.
8. Install fuel tank, fuel tank cover and seat. See
TANK.
9. If engine crankcase installation was performed:
a. Adjust rear belt deflection. See
DEFLECTION.
b. Adjust rear shock spring preload. See
LOAD ADJUSTMENT.
c. Adjust clutch lever. See
d. Check rear brake pedal height. See
10. Check all electrical components for proper operation.
11. Calibrate (re-zero) TPS. See
TION SENSOR.
2002 Buell X1: Engine
MANIFOLD.
2.28 EXHAUST SYSTEM.
4.42 AIR CLEANER.
(7.21 HORN) and ignition coil
1.18 SPARK
4.37 FUEL
1.11 DRIVE BELT
1.14 PRE-
1.10 CLUTCH.
1.7 BRAKES.
4.36 THROTTLE POSI-
3-11