Buell 2002 X1 Handbook page 193

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12. See Figure 3-97. Install pinion shaft bearing.
a. Lubricate pinion shaft bearing with engine oil.
b. Slip bearing on pinion shaft.
c. Install new retaining ring in groove of pinion shaft
bearing inner race.
13. Assemble crankcase halves together.
a. Apply a thin coat of DOW CORNING SILASTIC or 3-
M 800 sealant to crankcase joint faces.
b. Slide pinion shaft through outer race in right crank-
case.
c. Attach crankcase halves using hardware shown in
Figure 3-76.
d. Tighten the 3/8-in. fasteners to 22-27 ft-lbs (30-
37 Nm)
e. Tighten the 5/16-in. fasteners to 15-19 ft-lbs (20-26
Nm).
14. See Figure 3-98. Install cylinder studs.
a. Pack clean towels into crankcase opening.
b. Place a steel ball into a head screw (1).
c. The cylinder studs (2) have a shoulder (3) at the
lower end. Place the end of the stud without the
shoulder into the head screw.
d. Install the stud in the crankcase with the shoulder
end down. Use an air gun (4) to drive the stud until
the shoulder reaches the crankcase.
e. Remove air gun. Use a torque wrench to tighten
stud to 10-20 ft-lbs (14-27 Nm).
15. Install pistons and cylinders. See
PISTON.
16. Install oil pump. See 3.13 OIL
17. Install cam gears, gearcase cover, lifter guides and lift-
ers. See 3.16 GEARCASE COVER AND CAM
18. Install cylinder heads. See
19. Install starter. See 5.7 STARTER.
20. Install transmission. See
LATION AND SHIFTER PAWL
21. Install all primary drive components. This includes
engine sprocket, primary chain, complete clutch assem-
bly, engine sprocket nut and mainshaft nut. See
MARY DRIVE/CLUTCH.
22. Install primary cover. See
PRIMARY CHAIN.
NOTE
Be sure to refill transmission to proper level with fresh lubri-
cant. See 1.10 CLUTCH.
23. See 3.4 INSTALLING THE ENGINE
applicable steps.
2002 Buell X1: Engine
3.6 CYLINDER AND
PUMP.
GEARS.
3.5 CYLINDER HEAD.
6.13 TRANSMISSION INSTAL-
ADJUSTMENT.
6.5 PRI-
PRIMARY COVER under
and perform the
8608
1. Bearing/Seal Installer (Part No. HD-42579)
2. Seal/Spacer Installer (Part No. HD-45206)
Figure 3-96. Install Bearing Seal/Spacer
b0346x3x
Figure 3-97. Pinion Shaft Bearing
6.2
1
2
3
1. Head Screw with Ball Inside
2. Cylinder Stud
3. Shoulder on Cylinder Stud
4. Air Gun
Figure 3-98. Cylinder Studs
1
2
4
3-61