Buell 2002 X1 Handbook page 365

HOME
10. See Figure 6-48. At mainshaft, install retaining ring (5)
and thrust washer (6). Install split bearing (7) in seat next
to thrust washer (6).
11. Install mainshaft 3rd gear (23) onto shaft over bearing (7).
12. Install thrust washer (6) and retaining ring (5) next to
gear (23).
13. Install countershaft 3rd gear (10) onto shaft. The shifter
fork groove must face away from the access door.
14. See Figure 6-49. Install retaining ring (5) and thrust
washer (6) on countershaft. Install split bearing (7) into
seat next to thrust washer (6).
15. Install countershaft 2nd gear (11) over bearing (7).
16. Install mainshaft 2nd gear (22) onto shaft. The shifter
fork groove must face the access door.
17. Install shouldered countershaft 5th gear (12). The single
radial groove must face away from the access door.
18. Expand retaining ring (5) and slide into groove next to
countershaft 5th gear (12).
19. See Figure 6-50. At outside of access door, position
retention collar (31) next to end of countershaft with bev-
eled side facing outward. Apply a few drops of LOCTITE
THREADLOCKER 243 (blue) to the threads of TORX
screw (32). Insert TORX screw (32) through retention
collar and thread into end of shaft. Place transmission in
gear and tighten TORX screw to 13-17 ft-lbs (18-23 Nm).
20. Install shifter forks and drum. See
AND DRUM.
2002 Buell X1: Drive/Transmission
6.8 SHIFTER FORKS
xlh0636
Figure 6-48.
xlh0637
Figure 6-49.
6180
31
Figure 6-50.
32
6-29