Chin Fairing - Buell 2002 X1 Handbook

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CHIN FAIRING

REMOVAL
1. See Figure 2-119. Remove two bolts and washers (1)
from left side of chin fairing (2) near clutch cable (3).
2. See Figure 2-120. Remove bolt, washer and wellnut (1)
securing chin fairing (2) to chin fairing bracket (3).
3. See Figure 2-121. Remove two bolts, washers and rub-
ber washers from right side of chin fairing.
4. Lower chin fairing from motorcycle.
5. Rear shock mount supports chin fairing bracket. If nec-
essary, remove bolt following procedure under
REAR SHOCK ABSORBER.
INSTALLATION
1. See Figure 2-120. If removed, install chin fairing bracket
(3) on shock mounting hardware. See
SHOCK ABSORBER.
2. See Figure 2-121. Install right side mounting hardware.
a. Install washer (2) and rubber washer (3) on bolt.
b. Place LOCTITE THREADLOCKER 243 (blue) on
the last few threads of bolts.
c. Loosely install both bolts.
3. See Figure 2-120. Loosely install bolt, washer and well-
nut (1) to attach chin fairing (2) to chin fairing bracket.
4. See Figure 2-119. On left side of chin fairing (2), loosely
install bolt and washer (1). Loosely install shift lever bolt
and washer (4).
5. Secure chin fairing hardware.
a. Tighten chin fairing bracket bolt.
b. Tighten left and right side chin fairing bolts to 9-10
ft-lbs (12-14 Nm).
c. Tighten shift lever bolt to 27-29 ft-lbs (37-39 Nm).
6. Check for clutch cable contact. If contact occurs, adjust
clutch cable clamp.
8303
1
3
2
1. Bolt and Washer
2. Chin Fairing
3. Clutch Cable
4. Shift Lever Bolt, and Washer
Figure 2-119. Chin Fairing, Left Side
2-74
6825
2.21
1. Bolt, Washer and Wellnut
2.21 REAR
2. Chin Fairing
3. Chin Fairing Bracket (behind Chin Fairing)
6986
1. Bolt
2. Washer
3. Rubber Washer
4. Chin Fairing
4
3
Figure 2-120. Chin Fairing Bracket
3
2
1
Figure 2-121. Chin Fairing, Right Side
2002 Buell X1: Chassis
2.34
2
1
4