Shifter Pawl Adjustment - Buell 2005 P3 Service Manual

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SHIFTER PAWL ADJUSTMENT

ADJUSTMENT
1. See Figure 6-52. Lift pawl over drum pins and place
shifter shaft assembly on studs at transmission case.
Loosely install a washer and locknut on each stud.
a0119x6x
1 2 3 4
11
6
10 9 8 7
1. Shifter shaft assembly
2. Locknut (2)
3. Washer (2)
4. Shifter pawl
5. Plate
6. Pin
7. Detent arm
8. Detent screw
9. Detent plate
10. Retaining ring
11. Spring
Figure 6-52. Installing Shifter
2. Install detent plate.
a. Place detent plate (9) over drum pins.
b. Rotate plate until blind holes in plate align with pins
in end of shifter fork drum.
c. Install new retaining ring (10) using SHIFT DRUM
RETAINING RING INSTALLER (Part No. HD-
39151).
3. Verify that retaining ring is fully engaged with drum
groove.
4. Attach loop of spring (11) over and into groove in pin (6).
5
a0164x6x
1
3
2
5
1. Locknut (2)
2. Pawl
3. Crank
4. Detent plate
5. Shifter drum pin
6. Drill bit, No. 32 drill bit (0.116 in. dia. - 2.9mm)
Figure 6-53. Shifter Shaft Assembly Alignment
5. See Figure 6-53. Align shifter shaft.
a. Place transmission in third gear.
b. Place a No. 32 drill bit (0.116 in. dia.) through hole in
detent plate (4), and between pawl (2) and drive pin
at end of shifter drum shaft.
c. Push down top of crank (3) to remove all clearance
between pawl and drill bit; this will correctly align
pawl to shift drum pins (do not push down with too
great a force, as this might cause the shifter drum to
rotate).
d. With bit in place, tighten shifter shaft assembly bot-
tom locknut (1) first to 90-110 in-lbs (10-12 Nm).
Then, tighten shifter shaft assembly top locknut (1)
to the same torque.
e. Remove drill bit.
2005 Buell P3: Drive/Transmission
6.13
2
6
4
6
6-37