Assembling The Starter Motor Drive Assembly And Ignition System - APRILIA RSV mille 956X Service And Repair Manual

RSV mille
3.7.15 ASSEMBLING THE STARTER MOTOR DRIVE
ASSEMBLY AND IGNITION SYSTEM
Carefully read 0.2.1 (PRECAUTIONS AND GENERAL
INFORMATIONS).
Oil the two pins (1) and coat the housing (2) of the free-
wheel gear on the driving shaft with MOLYKOTE
Insert the double starter gear (3), idler gear (4) and
freewheel gear (5).
Oil the surface (6) on the freewheel gear (5).
Grease the cone of the driving shaft and rotor (7).
Oil the freewheel (8) inside the relevant casing (9).
Coat the cone of the rotor (7) with LOCTITE
Push the complete rotor (7) onto the driving shaft so
that the driving shaft key coincides with the slot on the
flywheel hub.
NOTE
The double starter gear (3) must be rotated
clockwise so that the freewheel can slide over the free-
wheel gear (5).
During assembly, be careful not to let any LOCTITE
product get inside the sleeve of the freewheel gear (5).
NOTE
Complete the rotor (7) with the casing of the
freewheel mechanism (9), see 3.6.33 (IGNITION GEN-
ERATOR).
Fit the washer (10), fasten the M16 T.C.E.I. screw (11),
applying a coat of LOCTITE
Driving torque of screw (11): 130 Nm (13.0 kgm).
®
C = LOCTITE 648.
O = Motor oil.
®
G-N.
®
648.
®
®
648, and tighten it.
ENGINE
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