Genie S-80 Service Manual
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Genie S-80 Service Manual

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See also: Service & Repair Manual , Maintenance Manual
Service Manual
S-80
S-85
S-80X
from S80/85/80X13-11876
to S80/85/80X15-12263
Part No. 1259369GT
Rev C
February 2017

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Summary of Contents for Genie S-80

  • Page 1 Service Manual S-80 from S80/85/80X13-11876 to S80/85/80X15-12263 S-85 S-80X Part No. 1259369GT Rev C February 2017...

  • Page 2: Introduction

    Unrestricted with proper operation, inspection and 1259369GT Rev C, February 2017 scheduled maintenance. Eigth Edition, Third Printing "Genie" and "S" are registered trademarks of Terex South Dakota, Inc. in the USA and many other countries. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 3: Revision History

    Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 4 Section – Repair Procedure, 4-2 Click on any content or procedure in the Table of Contents to view Section – Fault Codes, All charts the update. Section – Schematics, Legends and schematics S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 5: Serial Number Legend

    February 2017 Service Manual Introduction Serial Number Legend 1 Model 2 Model year 3 Sequence number 4 Serial number (stamped on chassis) 5 Serial label (located under cover) Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 6: Safety Rules

    You read, understand and obey: • manufacturer's instructions and safety rules • employer's safety rules and worksite regulations • applicable governmental regulations  You have the appropriate tools, lifting equipment and a suitable workshop. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 7 Be aware of potential crushing hazards such as moving parts, free swinging or unsecured components when lifting or placing loads. Always wear approved steel-toed shoes. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 8: Table Of Contents

    Deutz TD 2.9 Engine Specifications ..............9 Perkins 804D-33 Engine Specifications ............... 10 Perkins 404F-22T Engine Specifications ............. 11 Machine Torque Specifications ................12 Hydraulic Hose and Fitting Torque Specifications ..........13 Torque Procedure ....................14 viii S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 9 B-8 Inspect the Tires, Wheels and Lug Nut Torque ..........35 B-9 Check the Drive Hub Oil Level and Fastener Torque ........36 B-10 Check the Oscillate Directional Valve Linkage ..........37 Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 10 C-6 Grease the Platform Overload Mechanism (if equipped) ......52 C-7 Test the Platform Overload System (If equipped) ......... 52 C-8 Check the Safety Envelope Limit Switches and Angle Sensor, S-80X ..54 S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 11 E-4 Perform Engine Maintenance - Perkins Models ..........71 E-5 Perform Cooling System Maintenance - Perkins 404F Models ..... 71 E-6 Remove and Inspect the Boom Extend/Retract Cables ........ 72 Cable Replacement Criteria ................74 Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 12 How to Remove the Platform Rotator ............. 86 How to Bleed the Platform Rotator ..............87 2-4 Platform Overload System ................88 Jib Boom Components ..................91 3-1 Jib Boom ......................91 3-2 Jib Boom Lift Cylinder ..................92 S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 13 Table of Contents Boom Components .................... 93 4-1 Cable Track ....................93 How to Remove the Cable Track, S-80 ............93 How to Repair the Cable Track ............... 95 4-2 Boom ......................95 How to Shim the Boom ................... 95 How to Remove the Boom ................
  • Page 14 8-3 Brake/Two-Speed Manifold Components ............ 120 8-4 Turntable Rotation Manifold Components ........... 121 8-5 Platform Rotate Manifold Components ............122 8-6 Platform Manifold Components, S-80 ............123 8-7 Platform Manifold Components, S-85 ............124 8-8 2WD Traction Manifold Components ............125 8-9 4WD Traction Manifold Components ............
  • Page 15 Oscillating Axle Components ................. 143 13-1 Oscillate Axle Cylinders ................143 13-2 Oscillate Directional Valve ................. 144 How to Adjust the Oscillate Relief Valve ............144 How to Set Up the Directional Valve Linkage ..........145 Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 16 Continental TME27 Engine Fault Codes ............171 How to Retrieve Continental Engine Fault Codes ........171 How to Clear Engine Fault Codes from the ECM ......... 171 Continental TME27 Engine Fault Codes ............172 S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 17 Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA) ..228 Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA) ..232 Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA) ..233 Part No. 1259369GT S-80 • S-85 • S-80X xvii...
  • Page 18 Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) . 236 Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) .. 240 Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA) 241 Electrical Schematic, S-80 •...
  • Page 19 Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS) ... 300 Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS).... 304 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS) ..305 Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS) ....308 Ground Control Box, S-80 •...

  • Page 21: Specifications

    14 in 35.6 cm Lugs and Lug Nut Torque Wheel lugs 11 @ 3/4 - 16 Lug nut torque, dry 420 ft-lbs 569 Nm Lug nut torque, lubricated 320 ft-lbs 434 Nm Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 22: Performance Specifications

    Drive speed, maximum Hydraulic Fluid Specifications Stowed position, 40 ft / 7.9 - 8.5 sec Genie specifications require hydraulic oils which are RT tires 12.2 m / 7.9 - 8.5 sec designed to give maximum protection to hydraulic systems, have the ability to perform over a wide...
  • Page 23 -20°F / -29°C with Rando HD Premium MV. Ambient air temperature 1 Chevron hydraulic oil 5606A 2 Petro-Canada Environ MV 46 3 UCON Hydrolube HP-5046D 4 Chevron Rando HD premium oil MV Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 24 @ -4°F / -20°C cSt @ -13°F / -25°C 702.4 cSt @ -40°F / -40°C 2624 Flash point >100 Pour point -76°F / -60°C Maximum continuous operating 103°F / 75°C temperature S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 25: Hydraulic Component Specifications

    Pressure, maximum 2900 psi 200 bar Pressure compensator 2900 psi 200 bar Standby pressure 250 psi 17.3 bar Auxiliary Pump Type: fixed displacement gear pump Displacement per revolution 0.15 cu in 2.47 cc Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 26: Manifold Component Specifications

    Beta 3 ≥200 Medium pressure filter bypass 51 psi pressure 3.5 bar Hydraulic tank return filter 10 micron with 25 psi / 1.7 bar bypass Drive motor case drain return filter Beta 10 ≥2 S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 27: Continental Tme27 Engine Specifications

    Above 5°F / -15°C 15W-40 Unit ships with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Manual for your engine. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 28: Deutz Td2011L04I Engine Specifications

    Above 5°F / -15°C 15W-40 Unit ships with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Manual for your engine. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 29: Deutz Td 2.9 Engine Specifications

    Above 5°F / -15°C 15W-40 Unit ships with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Manual for your engine. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 30 10 liters Oil viscosity requirements Unit ships with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Manual for your engine. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 31 Above 5°F / -15°C 15W-40 CJ4 Unit ships with 15W-40. Extreme operating temperatures may require the use of alternative engine oils. For oil requirements, refer to the Engine Operator Manual for your engine. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 32: Machine Torque Specifications

    Drive motor mounting bolts, dry 110 ft-lbs 149 Nm Drive motor mounting bolts, lubricated 80 ft-lbs* *(use blue thread locking compound) 108 Nm Engine vibration isolators Compressed height 0.50 in 12.7 mm S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 33: Hydraulic Hose And Fitting Torque Specifications

    Your machine is equipped with Parker Seal-Lok™ SAE Dash Size Torque ORFS or 37° JIC fittings and hose ends. Genie 14 ft-lbs / 19 Nm specifications require that fittings and hose ends be torqued to specification when they are removed 23 ft-lbs / 31.2 Nm...

  • Page 34: Torque Procedure

    Note: The O-ring in Parker Seal Lok™ fittings and hose end are custom-size O-rings. They are not standard size O-rings. They are available in the O-ring field service kit (Genie part number 49612). Lubricate the O-ring before installation. Be sure the O-ring face seal is seated and retained properly.

  • Page 35: February

    Tighten the hex nut until the mark on the hex nut is aligned with the second mark on the body hex fitting. Operate all machine functions and inspect the hose, fittings and related components to confirm there are no leaks. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 36: Scheduled Maintenance Procedures

     Repair any machine damage or malfunction before operating the machine.  Use only Genie approved replacement parts.  Machines that have been out of service for a period longer than 3 months must complete the quarterly inspection.
  • Page 37 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 38 Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 39: Pre-Delivery Preparation Report

    February 2017 Service Manual Pre-Delivery Preparation Report Fundamentals Instructions It is the responsibility of the owner or dealer to Use the operator’s manual on your machine. perform the Pre-delivery Preparation. The Pre-delivery Preparation consists of The Pre-delivery Preparation is performed prior to completing the Pre-operation Inspection, the each delivery.

  • Page 40: Maintenance Inspection Report

    After repair, place a check in the "R" box. Legend Y = yes, acceptable N = no, remove from service R = repaired S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 41 After repair, place a check in the "R" box. Legend Y = yes, acceptable N = no, remove from service R = repaired Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 42: Checklist A Procedures

    Carefully and thoroughly Inspect the Manuals and Decals inspect all decals on the machine for legibility and damage. Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes Result: The machine is equipped with all first.

  • Page 43: Perform Pre-Operation Inspection

    Service Manual Checklist A Procedures Perform Pre-operation Inspection Perform Function Tests Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes performed every 8 hours or daily, whichever comes first.

  • Page 44: A-5 Perform Engine Maintenance – Deutz Models

    Series Operation Manual OR the Deutz D 2.9 L4 Series Operation Manual. Deutz 2011 Series Operation Manual Genie part number 139320 Deutz D 2.9 L4 Series Operation Manual Genie part number 1251561 S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 45: Test The Oscillate Axle

    Test the Oscillate Axle (if Perkins Models equipped) Engine specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes performed every 8 hours or daily, whichever comes first. first.

  • Page 46: Check The High Pressure Hydraulic Filter Condition Indicator

    30 days or 40 hours of usage. After this interval, refer to the Genie specifications require that this procedure be maintenance tables for continued scheduled performed every 8 hours or daily, whichever comes maintenance.

  • Page 47: Perform Engine Maintenance - Continental Models

    TME27 Owner's Manual. Required maintenance procedures and additional engine information are available in the Continental Continental TME27 Owner's Manual TME27 Owner's Manual. Genie part number 111901 Continental TME27 Owner's Manual Genie part number 111901 Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 48: Grease The Turntable Rotation Bearing And Rotate Gear

    Grease the Turntable Rotation Replace the Drive Hub Oil Bearing and Rotate Gear Genie specifications require that this procedure be performed every 100 hours of operation. Drive hub specifications require that this one-time procedure be performed after the first 150 hours of Perform this procedure more often if dusty usage.

  • Page 49: Checklist B Procedures

    Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever Be sure that the battery retainers and cable comes first.

  • Page 50: Inspect The Electrical Wiring

    10 Check the ambient air temperature and adjust the specific gravity reading for each cell as follows: Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever • Add 0.004 to the reading of each cell for comes first.
  • Page 51 Note: Do not apply excessive amounts of dielectric serious injury. grease to harness connectors, pins or sockets. Note: Do not apply dielectric grease to a engine ECU/ECM or engine harness connectors. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 52: Check The Exhaust System

    Check the Exhaust System Install the bolts that were just removed into the Genie specifications require that this procedure be original holes to secure the engine pivot plate. performed every 250 hours or quarterly, whichever Crushing hazard. Failure to comes first.

  • Page 53: Inspect The Engine Air Filter

    Remove the filter element. Use a damp cloth to wipe the filter sealing Genie specifications require that this procedure be surface and the inside of the outlet tube. Make performed every 250 hours or quarterly, whichever sure that all contaminant is removed before comes first.

  • Page 54: Perform Engine Maintenance - Continental Models

    Continental Perkins 404F Series Operation Manual TME27 Owner's Manual. Genie part number 1251562 Continental TME27 Owner's Manual Perkins 800 Series Operation and Maintenance Genie part number 111901 Manual Genie part number 111332 S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 55: Confirm The Proper Brake Configuration

    Confirm the Proper Brake Inspect the Tires, Wheels and Configuration Lug Nut Torque Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever performed every 250 hours or quarterly, whichever comes first.

  • Page 56: Check The Drive Hub Oil Level And Fastener Torque

    Result: The oil level should be even with the bottom of the plug hole. Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever comes first. Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage.

  • Page 57: Check The Oscillate Directional Valve Linkage

    B-11 Check the Oscillate Directional Test the Ground Control Override Valve Linkage Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever comes first. A properly functioning ground control override is Genie specifications require that this procedure be essential to safe machine operation.

  • Page 58: Test The Platform Self-Leveling

    B-13 Test the Platform Self-leveling Test the Engine Idle Select Operation Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever Genie specifications require that this procedure be comes first. performed every 250 hours or quarterly, whichever comes first.
  • Page 59 Turn the key switch to platform controls. Move the engine idle select toggle switch to low idle (turtle symbol). Genie specifications require that this procedure be Result: The engine rpm should remain at low performed every 250 hours or quarterly, whichever idle.

  • Page 60: Test The Drive Brakes

    Press down the foot switch to allow the engine to run at high idle. Genie specifications require that this procedure be Result: The engine should start promptly and performed every 250 hours or quarterly, whichever operate smoothly in low and high idle.

  • Page 61: Test The Drive Speed - Stowed Position

    Test the Drive Speed – Stowed Test the Drive Speed – Raised or Position Extended Position Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever performed every 250 hours or quarterly, whichever comes first.
  • Page 62 Test the Alarm and Flashing line. Refer to Specifications, Performance Beacon Specifications. Note: To adjust the speed, refer to Repair Genie specifications require that this procedure be Procedure, How to Adjust the Joystick Max-out performed every 250 hours or quarterly, whichever Setting. comes first.

  • Page 63: Inspect The Fuel And Hydraulic Tank Cap Venting Systems

    Press down the foot switch. Move the boom controller to the down position, hold for a moment and then release it. Genie specifications require that this procedure be Result: The descent alarm should sound when performed every 250 hours or quarterly, whichever the controller is held down.

  • Page 64: Perform Hydraulic Oil Analysis

    Repeat this procedure beginning with step 2. Install the fuel tank cap onto the fuel tank. Genie specifications require that this procedure be Remove the breather cap from the hydraulic performed every 250 hours or quarterly, whichever tank.

  • Page 65: Inspect The Boom Extend/Retract Cables

    Turn the machine off. Remove the boom end cover retaining fasteners and remove the cover. Genie specifications require that this procedure be performed every 250 hours or quarterly, whichever Remove the retaining fasteners from the comes first.
  • Page 66 1/2 inch / 13 mm before the number 3 boom tube begins to retract, the boom extend/retract cables need to be adjusted. Refer to Repair Procedure, How to Adjust the Boom Extend/Retract Cables. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 67: Test The Emergency Power System

    Press down on the foot switch and simultaneously hold the emergency power Genie specifications require that this procedure be switch on and activate each boom function. performed every 250 hours or quarterly, whichever Note: To conserve battery power, test each comes first.

  • Page 68: Checklist C Procedures

    Series Operation Manual OR the Deutz D 2.9 L4 Continental TME27 Owner's Manual Series Operation Manual. Genie part number 111901 Deutz 2011 Series Operation Manual Genie part number 139320 Deutz D 2.9 L4 Series Operation Manual Genie part number 1251561 S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 69: Perform Engine Maintenance - Perkins Models

    Replace the Engine Air Filter Perkins Models Element Engine specifications require that this procedure be Genie specifications require that this procedure be performed every 500 hours. performed every 500 hours or six months, whichever comes first. • Engine oil and filter – replace Maintaining the engine air filter in good condition is •...

  • Page 70: Check And Adjust The Engine Rpm

    Service Manual February 2017 Checklist C Procedures Check and Adjust the Engine Genie specifications require that this procedure be performed every 500 hours or six months, whichever comes first. Maintaining the engine rpm at the proper setting for both low and high idle is essential to good engine performance and service life.
  • Page 71 Note: Be sure the solenoid fully retracts when rpm. activating high idle. Perkins models 1 solenoid boot 2 yoke lock nut 3 low idle adjustment screw 4 low idle lock nut 5 yoke 6 high idle adjustment nut Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 72: Grease The Platform Overload Mechanism (If Equipped)

    Grease the Platform Overload Test the Platform Overload Mechanism (if equipped) System (If equipped) Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 500 hours or six months, performed every 500 hours or six months, whichever comes first.
  • Page 73 Note: There may be a 2 second delay before the overload indicator lights flash and the alarm sounds. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 74: Check The Safety Envelope Limit Switches And Angle Sensor, S80X

    Start the engine from the ground controls. push in the red Emergency Stop button. Note: The following step can be done using a measuring tape or a digital protractor (Genie part number 58377). S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 75: February

    10 degrees and the unrestricted platform capacity light will flash. Result: The primary boom does not stop after 10 degrees. Calibrate the boom angle sensor. Refer to Repair Procedure, How to Calibrate the Boom angle Sensor. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 76 Activate primary boom extend and raise the primary boom until the unrestricted platform capacity light stops flashing. Result: Primary boom extend should return to normal operation. Return the machine to the fully stowed position. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 77: Checklist D Procedures

    Extend and retract the boom through the Genie specifications require that this procedure be entire range of motion to check for tight spots performed every 1000 hours or annually, that may cause binding or scraping of the whichever comes first.

  • Page 78: Check The Free-Wheel Configuration

    Check the Free-wheel wheel hub. Configuration Genie specifications require that this procedure be performed every 1000 hours or annually, whichever comes first. Proper use of the free-wheel configuration is 1 brake disengaged position essential to safe machine operation.
  • Page 79 Raise the machine, remove the jack stands and lower the machine. Collision hazard. Failure to re-engage the drive hubs could result in death or serious injury and property damage. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 80: Check The Turntable Rotation Bearing Bolts

    Check the Turntable Rotation Specifications, Machine Torque Bearing Bolts Specifications. Genie specifications require that this procedure be performed every 1000 hours or annually, whichever comes first. Maintaining proper torque on the turntable bearing bolts is essential to safe machine operation.

  • Page 81: Inspect For Turntable Bearing Wear

    Note: To obtain an accurate measurement, place the dial indicator no more than 1 inch / 2.5 cm from the turntable rotation bearing. Genie specifications require that this procedure be performed every 1000 hours or annually, whichever comes first. Periodic inspection of turntable bearing wear is essential to safe machine operation, good machine performance and service life.

  • Page 82: Replace The Hydraulic Filters

    "zero" position. Remove the dial indicator and rotate the turntable 90°. Genie specifications require that this procedure be performed every 1000 hours or annually, 10 Repeat steps 4 through 9 until the rotation whichever comes first.

  • Page 83: Replace The Drive Hub Oil

    Install the filter housing cap. Use a permanent ink marker to write the date and number of hours from the hour meter on Genie specifications require that this procedure be the oil filter housing. performed every 1000 hours or annually, Medium and high pressure filters whichever comes first.
  • Page 84 Fill the drive hub with oil. Refer to Specifications, Machine Specifications. Apply pipe thread sealant to the plug. Install the plug. Adjust turntable rotation gear backlash. Refer to Repair Procedure, How to Adjust the Turntable Rotation Gear Backlash. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 85: Perform Engine Maintenance - Continental Models

    Series Operation Manual OR the Deutz D 2.9 L4 Series Operation Manual. Deutz 2011 Series Operation Manual Genie part number 139320 Deutz D 2.9 L4 Series Operation Manual Genie part number 1251561 Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 86: Perform Engine Maintenance - Perkins Models

    Perform Engine Maintenance – Inspect the Boom Extend/Retract Perkins Models Cables Engine specifications require that this procedure be Genie specifications require that this procedure be performed every 1000 hours. performed annually. 804D Models Manufacturers specifications require that this procedure be performed by personnel that are •...
  • Page 87 Note: If required, the extend or retract cables must be replaced as a set. Note: If the boom extend or retract cables are replaced, quarterly maintenance inspections must be performed for the first year. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 88: Checklist E Procedures

    Refer to Specifications, Machine Specifications. Models with hydraulic tank shutoff valves: Genie specifications require that this procedure be Close the two hydraulic tank valves located at performed every 2000 hours or every two years, the hydraulic tank.
  • Page 89 Note: Genie specifications require additional equipment and special installation instructions for 10 Remove the suction strainers from the tank the approved optional fluids. Consult Genie and clean them using a mild solvent. Product Support before use. 11 Rinse out the inside of the tank using a mild solvent.

  • Page 90: Perform Engine Maintenance - Perkins Models

    SEBU8324)OR the Perkins 404F Series Operation Manual (Perkins part number SEBU8609). Perkins 800 Series Operation and Maintenance Manual Genie part number 111332 Perkins 404F Series Operation Manual Genie part number 1251562 S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 91: Perform Engine Maintenance - Perkins Models

    SEBU8324)OR the Perkins 404F Series Operation Manual (Perkins part number SEBU8609). Perkins 800 Series Operation and Maintenance Manual Genie part number 111332 Perkins 404F Series Operation Manual Genie part number 1251562 Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 92: Remove And Inspect The Boom Extend/Retract Cables

    Remove and Inspect the Boom Manual for repair procedure, How to Replace Extend/Retract Cables the Boom Extend/Retract Cables. Genie specifications require that this procedure be Inspect the sheaves for the following: performed after 12 years. • Broken or damaged sheaves Manufacturers specifications require that this •...
  • Page 93 Result: The cables are not damaged or show excessive wear. Install the cables and continue use. Result: The cables are damaged or show excessive wear, the cables must be replaced as a set. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 94: Cable Replacement Criteria

    Note: The cables must be replaced if any condition shown below is observed other than normal wear. Note The cables must be replaced as a set. normal wear abrasion broken wires rust birdcaging S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 95: Repair Procedures

     Be sure that all necessary tools and parts are available and ready for use.  Use only Genie approved replacement parts.  Read each procedure completely and adhere to the instructions. Attempting shortcuts may produce hazardous conditions.
  • Page 96 Indicates that a specific result is expected after performing a series of steps. Indicates that an incorrect result has occurred after performing a series of steps. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 97: Platform Controls

    4 primary boom up/down and turntable rotate left/right joystick controller Remove the ALC-500 circuit board mounting fasteners. Carefully remove the ALC-500 circuit board from the platform control box. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 98: Joysticks

    10 seconds or until the alarm sounds. Connect the wire harness connector to the joystick. Move the joystick full stroke in either direction and hold for 5 seconds. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 99: How To Adjust The Joystick Max-Out Setting

    73 to 79 seconds Boom retract 79 to 84 seconds Turntable rotate, 360°boom fully 95 to 103 seconds stowed Drive speeds (factory settings) Stowed- high speed 7.9 to 8.5 seconds Non-stowed 40 to 45 seconds Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 100: How To Adjust The Joystick Ramp Rate Setting

    Momentarily activate the drive enable toggle switch in the right direction 6 times. Result: There should be a pause and the alarm should sound 6 times indicating that the machine is in ramp rate calibration mode. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 101: How To Adjust The Joystick Threshold Setting

    Result: The alarm does not sound. Repeat steps 3 through 7. decelerate, shift from high to low speed 4 seconds Start the engine from the platform controls and press down the foot switch. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 102: How To Calibrate The Boom Angle Sensor

    14 Cycle the red Emergency Stop button off, then Momentarily activate the drive enable toggle back on. switch to the right 1 time to set the stowed position. Note: The alarm will not sound indicating the setting. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 103 Result: The alarm will sound indicating that the settings have been saved and is leaving calibration mode. 11 Cycle the red Emergency Stop button off, then back on. Start the machine and return to the stowed position. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 104: Platform Components

    Cables can be damaged if they are kinked or pinched. Note: If your machine is equipped with an airline to platform option, the airline must be disconnected from the platform before removal. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 105: How To Bleed The Slave Cylinder

    Raise the primary boom to a horizontal the blocks. position. Move the platform level toggle switch up and down through two platform leveling cycles to remove any air that might be in the system. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 106: Platform Rotator

    Specifications. Remove the pivot pin retaining fasteners from Remove the platform. Refer to Repair both the slave cylinder rod-end pivot pin and Procedure, How to Remove the Platform. the rotator pivot pin. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 107: How To Bleed The Platform Rotator

    Close the bleed screw. Note: When installing the platform rotator fasteners, Crushing hazard. Keep clear of torque the fasteners to specifications. the platform during rotation. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 108: Platform Overload System

    Using a suitable lifting device, place a test weight equal to the maximum platform capacity at the center of the platform floor. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 109 Note: The platform will need to be moved up and down and allowed to settle between each adjustment. Note: There may be a 2 second delay before the platform overload indicator lights and alarm responds. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 110 Result: All ground control functions should operate normally. 14 Turn the key switch to platform control. 15 Test all machine functions from the platform controls. Result: All platform control functions should operate normally. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 111: Jib Boom Components

    Component damage hazard. when it is removed from the Cables and hoses can be machine if it is not properly damaged if they are kinked or supported by the overhead pinched. crane. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 112: Jib Boom Lift Cylinder

    Do not allow oil to squirt or spray. Remove the pin retaining fasteners from the jib boom lift cylinder rod-end pivot pin. Do not remove the pin. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 113: Boom Components

    Do not allow oil to How to R emove the Cable Track , S-80 squirt or spray. How to Remove the Cable Track Tag, disconnect and plug the hydraulic hoses...
  • Page 114 Remove the cable track guides pinched. from the boom. Component damage hazard. 17 Remove the cable clamp from the pivot end of The cable track can be damaged the boom. if it is twisted. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 115: How To Repair The Cable Track

    Measure each wear pad. Note: A cable track repair kit is available through Genie Service Parts, part no. 77896. The kit Boom wear pad specifications includes a 4-link section of cable track. Boom number one...

  • Page 116: How To Remove The Boom

    Note: A spreader bar and other hardware may be and tools could result in death or needed to safely remove the counterweight. serious injury and significant component damage. Dealer service is strongly recommended. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 117 19 Tag and disconnect all boom wire harness could fall if not properly electrical connectors located at the pivot end supported when the lift cylinder of the boom. rod-end pivot pin is removed. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 118: Boom Lift Cylinder

    Do not when each boom pivot pin is lift the boom. removed. Crushing hazard. The long and short link arms may fall if not properly supported when the boom pivot pins are removed. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 119 Do not allow oil to squirt or spray. Remove the pin retaining fasteners from the boom lift cylinder barrel-end pivot pins. Do not remove the pins. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 120: Boom Extension Cylinder

    Remove the access covers from both sides of the boom at the pivot end. Remove the cable retaining plates and pull the retract cables off of the pulleys. Lay the cables flat and out of the way. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 121 12 Pull back on the extend cable mounting plate until it clears the blocks welded to the inside of the number 1 boom tube. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 122: Boom Extend/Retract Cables

    Locate the retract cable adjustment nut on the bottom of the number 1 boom tube at the platform end of the boom. Loosen the nut, but do not remove the nut. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 123: How To Adjust The Extend/Retract Cables

    2 1 6.375 inches / 16.2 cm Illustration 1 1 cable break limit switch 2 extend cable adjustment nut 3 extend cable pivot plate Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 124: How To Replace The Boom Extend/Retract Cables

    Install the new boom extend cable pulley, pivot pin and snap rings. Note: Be sure the boom extend cables are routed through the grooves of the pulley and the upper wear pad on the extension cylinder. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 125 1 boom tube, wrap the Note: A cable pulling tool is available through boom retract cables around the pulleys. Genie Service Parts Department (Genie part no. 94510) 22 Adjust the boom extend/retract cables. Refer to Repair Procedure, How to Adjust the Boom 12 At the platform end of the boom, pull on the Extend/Retract Cables.

  • Page 126: Platform Leveling Master Cylinder

    Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Remove the pin retaining fastener from the master cylinder barrel-end pivot pin. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 127: Engines

    Remove all rings, watches and other jewelry. Tag and disconnect the wiring plug at the electronic displacement controller (EDC), located on the drive pump. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 128 Component damage hazard. Hoses can be damaged if they are kinked or pinched. Remove the flex plate mounting fasteners, and remove the flex plate from the engine flywheel. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 129 Component damage hazard. Hoses can be damaged if they are kinked or pinched. 12 Remove the flex plate mounting fasteners. Remove the flex plate from the engine flywheel. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 130: How To Install The Flex Plate

    Install the pump and pump mounting plate assembly onto the engine. Apply Loctite® removable thread sealant to the mounting screws. Deutz, Perkins and Continental Flex Plate S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 131: How To Install The Pump And Bell Housing Assembly

    Perkins 404F-22T Pump Mounting Plate Component damage hazard. Do not force the drive pump during installation or the flex plate teeth may become damaged. Continental Pump Mounting Plate Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 132: Ground Controls

    Control Relay Schematic Test Desired result terminal 85 to 86 with resistor 75 to 85Ω terminal 87 to 87a and 30 no continuity (infinite Ω) terminal 87a to 30 continuity (zero Ω) S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 133: Hydraulic Pumps

    If the tank valves are closed, remove the key from the key switch and tag the machine to inform personnel of the condition. open closed Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 134: Drive Pump

    Disconnect the wiring plug at the electronic squirt or spray. displacement controller (EDC), located on the drive pump. Support the pumps with a suitable lifting device and remove the two drive pump mounting fasteners. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 135: How To Prime The Pump

    LPG hose to the LPG tank and open the valve on the tank. Deutz and Perkins models: Connect the engine wiring harness to the fuel solenoid. Start the engine from the ground controls and check for hydraulic leaks. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 136: Manifolds

    Pressure reducing valve Oscillate pressure control 30-35 ft-lbs / 41-47 Nm Differential sensing valve Differential sensing/turntable rotate 30-35 ft-lbs / 41-47 Nm Flow regulator valve Steering flow control 20-25 ft-lbs / 27-34 Nm S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 137 February 2017 Service Manual Manifolds Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 138: Valve Adjustments - Function Manifold

    Repeat steps 2 through 5 and recheck relief Tip-over hazard. Do not adjust valve pressure. the relief valve higher than Remove the pressure gauge. specified. Repeat step 2 to confirm relief valve pressure. Remove the pressure gauge. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 139: How To Adjust The Boom Extend Relief Valve

    Then install the relief valve cap. Tip-over hazard. Do not adjust the relief valve higher than specified. Repeat steps 2 through 5 and recheck relief valve pressure. Remove the pressure gauge. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 140: Brake/Two-Speed Manifold Components

    Solenoid valve, 2 position 3 way Two-speed motor shift 20-25 ft-lbs / 27-34 Nm Check valve Brake release circuit 20-25 ft-lbs / 27-34 Nm Orifice, 0.025 inch / 0.63 mm Turntable rotation brake release S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 141: Turntable Rotation Manifold Components

    Turntable rotate right 25-30 ft-lbs / 34-41 Nm Shuttle valve, 2 position 3 way Turntable rotation brake release 8-10 ft-lbs / 10-15 Nm Orifice, 0.030 inch / 0.8 mm Brake release circuit Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 142: Platform Rotate Manifold Components

    The platform rotate manifold is mounted on the platform rotator. Index Schematic Description Function Torque Item Counterbalance valve, 3300 psi Platform rotate right 37-44 ft-lbs / 50-60 Nm Counterbalance valve, 3300 psi Platform rotate left 37-44 ft-lbs / 50-60 Nm S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 143: Platform Manifold Components, S-80

    Platform level CB valve 26-30 ft-lbs / 35-41 Nm Needle valve Platform level 20-25 ft-lbs / 27-34 Nm Pressure comp., flow control Platform rotate flow control 33-37 ft-lbs / 45-50 Nm valve Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 144: Platform Manifold Components, S-85

    20-25 ft-lbs / 27-34 Nm Pressure comp., flow control valve Platform rotate flow control 33-37 ft-lbs / 45-50 Nm Pressure comp., flow control valve Platform rotate flow control 33-37 ft-lbs / 45-50 Nm S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 145: 2Wd Traction Manifold Components

    Shuttle Valve, 3 position 3 way Controls flow to drive motors in 50-55 ft-lbs / 67-73 Nm forward and reverse Orifice Plug, 0.070 inch / 1.8 mm Equalizes flow across flow divider/combiner valve BY Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 146: 4Wd Traction Manifold Components

    Flow divider/combiner valve Controls flow to steer end drive 80-90 ft-lbs / 108-122 Nm motors in forward and reverse Check valve Non-steer end drive motor circuit 35-40 ft-lbs / 48-54 Nm S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 147 February 2017 Service Manual Manifolds Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 148: Drive Oil Diverter Manifold Components (Welder Option)

    35-40 ft-lbs / 47-54 Nm Pressure switch Power to relay 16 ft-lbs / 22 Nm Connector For pressure switch 11 ft-lbs / 15 Nm Check valve Prevents oil to generator 35-40 ft-lbs / 47-54 Nm S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 149: Valve Adjustments - Traction Manifold

    Install the valve cap. Repeat steps 4 and 5 until a pressure differential (between the charge pump reading and the hot oil shuttle relief valve) of 40 psi / 3 bar is obtained. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 150: Valve Coils

    Test the coil resistance. Result: The resistance should be within specification, plus or minus 30%. Result: If the resistance is not within specification, plus or minus 30%, replace the coil. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 151 Result: If one or both of the current readings are 0 mA, or if the two current readings do not differ by a minimum of 20%, the coil and/or its internal diode are faulty and the coil should be replaced. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 152: Fuel And Hydraulic Tanks

    Explosion and fire hazard. When transferring fuel, connect a grounding wire between the machine and pump or container. Note: Be sure to only use a hand operated pump suitable for use with gasoline and diesel fuel. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 153: Hydraulic Tank

    Procedure, How to Remove the Fuel Tank. the return filter. Cap the fitting on the return filter housing. Tag and disconnect and plug the supply hose for the auxiliary power unit. Cap the fitting on the hydraulic tank. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 154 16 Fill the tank with hydraulic oil until the level is within the top 2 inches / 5 cm of the sight gauge. Do not overfill. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 155: Turntable Rotation Components

    Do not allow oil to squirt or spray. Loosen the backlash pivot plate and adjustment bolts. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 156: How To Remove The Turntable Rotation Hydraulic Motor

    Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Remove the motor/brake mounting fasteners. Carefully remove the motor from the brake. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 157: How To Adjust The Turntable Rotation Gear Backlash

    Loosen the backlash pivot plate mounting fasteners. 1 motor 2 drive hub mounting bolts 3 drive hub with brake 1 backlash pivot plate 2 adjustment bolt with lock nut 3 backlash pivot plate mounting bolts Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 158: February

    Then torque the mounting fasteners on the backlash pivot plate. Refer to Specifications, Machine Torque Specifications. Rotate the turntable through an entire rotation. Check for tight spots that could cause binding. Readjust if necessary. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 159: Steer Axle Components

    Note: Replace the thrust washer when installing the Raise the machine approximately 6 inches / yoke and drive hub assembly onto the axle. 15 cm and place blocks under the chassis for support. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 160: Drive Motors

    Do not allow oil to squirt or spray. Note: Do not re-use the drive hub mounting fasteners. Genie specifications require the use of Remove the drive motor mounting fasteners. new fasteners. Slide the drive motor shaft out of the drive hub, and remove the drive motor from the machine.

  • Page 161: Steer Cylinders

    Remove the pin retaining fasteners from the steer cylinder pivot pins. Remove the pivot pin from each end of the steer cylinder. Remove the steering cylinder from the machine. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 162: Non-Steer Axle Components

    This procedure is the same as the steer axle This procedure is the same as the steer axle procedure. Refer to Repair Procedure, How to procedure. Refer to Repair Procedure, How to Remove a Drive Hub. Remove a Drive Motor. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 163: Oscillating Axle Components

    Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 164: Oscillate Directional Valve

    12 Turn the engine off, remove the pressure gauge and assemble the directional valve linkage. 13 Install the cover on the non-steer end of the drive chassis. 1 oscillate valve 2 clevis yoke 3 drive chassis S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 165: How To Set Up The Directional Valve Linkage

    Confirm whether the drive chassis is completely level. If the drive chassis is not level, start the engine and push up or pull down on the linkage adjustment rod until the machine is completely level. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 166 Service Manual February 2017 This page intentionally left blank. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 167: Fault Codes

    • Boom in the stowed position • Turntable secured with the turntable rotation lock • Welder disconnected from the machine (if equipped with the weld cable to platform option) Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 168: Control System Fault Codes

    Maintain firm contact with a metal part of the machine that is grounded at all times when handling printed circuit boards OR use a grounded wrist strap. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 169: Control System Fault Codes

    Function is inoperative. Alarm sounds Cycle power off, then on Down. Joystick indicating a fault. after problem has been corrected. Value too high Value too low Value at 0V Not calibrated Calibrate joystick. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 170 Calibrate valve threshold. one or both directions is zero. Drive Enable Fault Drive enable override direction is Cycle power off, then on Override Switch frozen at neutral. after problem has been corrected. S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 171 Frozen at zero and neutral. ALarm problem has been corrected. sounds indicating a fault. Value too low Not calibrated Normal function except threshold Calibrate valve threshold. for one or both directions is zero. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 172 Not calibrated Calibrate joystick. Steer Directional Fault Limited speed and direction. Cycle power off, then on after Valve Frozen at zero and neutral. Alarm problem has been corrected. sounds indicating a fault. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 173: Fault Code Display - Deutz And Perkins Models

    Note: All faults are stored in the Previous Fault history menu. These faults will not be erased when corrective action has been completed. Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 174 Flashing with left and right red LED's flashing, engine soot level over 140%. Engine shut down. Contact service. 6 Right red LED: Flashing, engine fault detected. Contact service. Flashing with right flashing amber LED, engine soot level over 140%. Engine shut down. Contact service. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 175: Soft Key Functions And Icons - Deutz D 2.9 L4 And Perkins 404F-22 Models

    Regeneration forced • Scroll down • Decrease • Decrease contrast (-) Regeneration inhibited • Select / Next • Main menu • Increase contarst (+) Note: Regeneration, initiate, inhibit and soot only apply to the Perkins 404F-22 models. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 176: Main Menu Structure - Deutz D 2.9 L4 Models

    Service Manual February 2017 Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Deutz D 2.9 L4 Model s Main Menu Structure - Deutz D 2.9 L4 Models S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 177: Main Menu Structure - Perkins 404F-22 Models

    February 2017 Service Manual Fault Code Display - Deutz and Perkins Models Main M enu Str ucture - Perkins 404F-22 M odels Main Menu Structure - Perkins 404F-22 Models Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 178: Deutz D 2.9 L4 Engine Fault Codes

    1230 Actuator error EGR-Valve; Overload by short-circuit Charged air pressure above shut off threshold 1016 Actuator position for EGR-Valve not plausible Sensor error charged air press.; signal range check low S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 179 High oil temperature; shut off drift limit threshold exceeded Sesnor error rail pressure; signal range check high Physical range check low for oil temperature Sensor error rail pressure; signal range check low Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 180 3 (in firing order) Physical range check low for EGR differential pressure Injector 3 (in firing order); interruption of electric connection Sensor error differential pressure Venturiunit (EGR); signal range check low S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 181 Setpoint upstream turbine; plausibility 1079 13 Sensor supply voltage monitor 1 error error (ECU) 1188 2 1414 Wastegate; status message from 1080 13 Sensor supply voltage monitor 2 ECU missing error (ECU) Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 182 Physical range check high for 2659 2 1523 Exhaust gas recirculation AGS exhaust gas temperature sensor; plausibility error upstream (DOC) 4765 1 1042 Physical range check low for exhaust gas temperature upstream (DOC) S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 183 523601 Sensor supply voltage monitor 3 opening count error (ECU) 523009 Pressure relief valve (PRV) 523603 Timeout Error of reached maximun allowed open CAN-Receive-Frame AMB; time Ambient Temperature Sensor Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 184 523619 Physical range check high for 523612 Internal ECU monitoring exhaust gas temperature detection reported error upstrem (SCR-CAT) 523698 Shut off request from supervisory monitoring function S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 185 523914 Glow plug control; powerstage 523779 Passive Timeout Error of over temperature CAN-Receive-Frame TSC1TR 523919 1378 Sensor air pump airpressure; plausibility error 523920 1379 Sensor exhaust gas back pressure burner; plausibility error Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 186 523982 Powerstage diagnosis disabled; CAN-Transmit-Frame high battery voltage EEC3VOL2; Engine send 523982 Powerstage diagnosis disabled; messages low battery voltage 523946 1158 Zero fuel calibration injector 1 (in firing order); maximum value exceeded S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 187 524101 1667 Timeout error of 524029 1432 Timeout Error of CAN-Transmit-Frame CAN-Receive-Frame ComDPFTstMon ComEGRActr - exhaust gas recirculation positioner 524030 1440 EGR actuator; internal error 524031 1441 EGR actuator; calibration error Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 188 CAN-Transmit-Frame ComTxAT1IMG ComETVActr 524125 9 1687 Timeout error of 524111 9 1680 Timeout error of CAN-Receive-Frame CAN-Receive-Frame ComTxTrbChActr ComRxETVActr 524112 9 1671 Timeout ComITVActr 524113 9 1681 Timeout error of CAN-Receive-Frame ComRxITVActr S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 189: Perkins 404F-22 Engine Fault Codes

    Accelerator Pedal1 Low Idle Switch: High - least severe(1)" Voltage Below Normal 3242 Particulate Trap Intake Gas Temp: Engine Fuel Rack Actuator: Current High-moderate severity (2) Above Normal J1939 Network#1: Special Instruction Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 190 Percent: High- most severe (3) 3719 Particulate Trap #1 Soot Load Percent: High-moderate severity (2) 4016 High Current Auxiliary Power Relay 1: Current Above Normal 4201 Engine Speed Sensor #1: Voltage Above Normal S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 191: Continental Tme27 Engine Fault Codes

    1654 three times. After the fault codes, the check engine light will blink a code 1654 three times again indicating the end of the stored codes. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 192: Continental Tme27 Engine Fault Codes

    TPS1/2 voltage fault detection above 1 = Shutdown 2 = AL disable 3 = AL disable key-cycle 4 = Power derate 1 5 = Power derate 2 6 = Low rev limit S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 193: February

    EGO2 RMS > CL waveform RMS* 50% 1 = Shutdown 2 = AL disable 3 = AL disable key-cycle 4 = Power derate 1 5 = Power derate 2 6 = Low rev limit Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 194 EGO2 RMS > CL waveform RMS* 50% 1 = Shutdown 2 = AL disable 3 = AL disable key-cycle 4 = Power derate 1 5 = Power derate 2 6 = Low rev limit S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 195 EPR Internal Comm fault detection 1 = Shutdown 2 = AL disable 3 = AL disable key-cycle 4 = Power derate 1 5 = Power derate 2 6 = Low rev limit Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 196 Address conflict counter > 5 Failure 1 = Shutdown 2 = AL disable 3 = AL disable key-cycle 4 = Power derate 1 5 = Power derate 2 6 = Low rev limit S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 197 February 2017 Service Manual This page intentionally left blank. Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 198: Schematics

    Read, understand and obey the safety rules and operating instructions in the appropriate operator's manual on your machine.  Be sure that all necessary tools and test equipment are available and ready for use. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 199: Electrical Symbol Legend

    Oil temperature switch Coolant temperature Oil pressure switch Control relay contact Diode starting aid, glow normally open switch - normally open normally closed normally open plug or flame ignitor Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 200: Hydraulic Symbols Legend

    Solenoid operated 3 Counterbalance valve with Pilot operated 2 position, 2 2 position, 2 way solenoid position 4 way directional pressure and pilot ratio way directional valve valve valve S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 201: Relay And Fuse Panel Legend - Deutz Td2011L04I

    FUSE, 20A, B1BAT, P35PWR Perkins 404F-22T Label Description CR4A LOW RPM RELAY CR4B HIGH RPM RELAY HORN RELAY CR17 HYDRAULIC OIL COOLER RELAY CR39 AUXILIARY PUMP RELAY FUSE, 20A, B1BAT, P116PWR FUSE, 20A, B1BAT, P24PWR Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 202: Relay And Fuse Panel Legend - Perkins 804D-33

    IGNITION / FUEL RELAY HORN RELAY CR17 HYDRAULIC OIL COOLER RELAY CR39A AUXILIARY PUMP RELAY CR39B AUXILIARY PUMP ENGINE CUTOUT RELAY FUSE, 30A, OIL COOLER FAN / HORN FUSE, 30A, ENGINE / AUXILIARY PUMP S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 203: Connector Pin Legends

    Pin # Circuit # Color C2PBD RD/BK C1PBU C3PBF RD/WH C2PBD RD/BK C4TRL C3PBF RD/WH C5TRR WH/BK C4TRL C6TRF WH/RD C5TRR WH/BK C7PBE C6TRF WH/RD C8PBR BK/WH C7PBE C9PERF BK/RD C8PBR BK/WH Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 204 C123PBS RD/BK Pin # Circuit # Color C13DRE BL/RD C42LS OR/RD C41RPM OR/BK C18PRR GR/BK C1PBU C17PRL C2PBD RD/BK C43JU C3PBF RD/WH C44JD GR/BK C4TRL C14PLU C5TRR WH/BK C15PLD OR/BK C6TRF WH/RD S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 205 Gauge Option C169LED2 P109LS GR/WH C177LS BL/RD SNSR GND C169LED1 J144 Engine Plug - Deutz 2011L04i Pin # Circuit # Color C41RPM OR/BK C107AF C26TSR WH/RD C24TS C25PSR WH/BK C24PS R21IGN WH(14) Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 206 BK/RD V155PCE OR/RD V155PCE OR/RD V155PCE OR/RD C31EDC- WH/BK C31EDC- WH/BK C31EDC- WH/BK C30EDC+ C30EDC+ C30EDC+ C34SA BK/WH C34SA BK/WH C32BRK WH/RD C32BRK WH/RD C32BRK WH/RD C29MS RD/WH C29MS RD/WH C29MS RD/WH S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 207: Continental Tme27 Engine Harness

    February 2017 Service Manual Continental TME27 Engine Harness...
  • Page 208 Service Manual February 2017 Continental TME27 Engine Harness S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 209: S-80X Ground Control Box Wiring Diagram

    February 2017 Service Manual S-80X Ground Control Box Wiring Diagram Use this wiring diagram with each S-80X Ground Control Box Schematic Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 210 Service Manual February 2017 S-80X Ground Control Box Wiring Diagram...

  • Page 211: Deutz Td2.9 L4 Engine Harness

    February 2017 Service Manual Deutz TD2.9 L4 Engine Harness...
  • Page 212 Service Manual February 2017 Deutz TD2.9 L4 Engine Harness S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 213: Perkins 404F-22T Engine Harness

    February 2017 Service Manual Perkins 404F-22T Engine Harness Part No. 1259369GT S-80 • S-85 • S-80X...
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  • Page 215: Electrical Schematic, S-80X - Deutz Td2.9 L4 Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 216 Service Manual February 2017 Elec trical Schem atic, S- 80X - D eutz TD 2.9 L4 Models (AN SI / C SA) Electrical Schematic, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1259369GT...
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  • Page 219: Ground Control Box, S-80X - Deutz Td2.9 L4 Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)
  • Page 220 Ground C ontrol Box, S-80X - Deutz TD 2.9 L4 Models (AN SI / CSA) Ground Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 221: Platform Control Box, S-80X Deutz Td2.9 L4 Models (Ansi / Csa)

    February 2017 Service Manual Platform C ontrol Box, S-80X - D eutz TD 2.9 L4 Models (AN SI / C SA) Platform Control Box, S-80X Deutz TD2.9 L4 Models (ANSI / CSA) Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 222 Service Manual February 2017 Platform Control Box, S-80X - Deutz TD2.9 L4 Models (ANSI / CSA)

  • Page 223: Electrical Schematic, S-80X - Deutz Td2011L04I Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
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  • Page 227: Ground Control Box, S-80X - Deutz Td2011L04I Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)
  • Page 228 Ground C ontrol Box, S-80X - Deutz TD 2011L04i Models (AN SI / C SA) Ground Control Box, S-80X Deutz TD2011L04i Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 229: Platform Control Box, S-80X Deutz Td2011L04I Models (Ansi / Csa)

    February 2017 Service Manual Platform C ontrol Box, S-80X - D eutz TD 2011L04i Models (AN SI / C SA) Platform Control Box, S-80X Deutz TD2011L04i Models (ANSI / CSA) Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 230 Service Manual February 2017 Platform Control Box, S-80X - Deutz TD2011L04i Models (ANSI / CSA)

  • Page 231: Electrical Schematic, S-80X - Perkins 404F-22T Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80X - Perkins 404F-22T Models (ANSI / CSA)
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  • Page 235: Ground Control Box, S-80X - Perkins 404F-22T Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80X - Perkins 404F-22T Models (ANSI / CSA)
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  • Page 237: Platform Control Box, S-80X Perkins 404F-22T Models (Ansi / Csa)

    February 2017 Service Manual Platform C ontrol Box, S-80X - Perki ns 404F- 22T Models (AN SI / C SA) Platform Control Box, S-80X Perkins 404F-22T Models (ANSI / CSA) Part No. 1259369GT S-80 • S-85 • S-80X...
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  • Page 239: Electrical Schematic, S-80X - Perkins 804D-33 Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  • Page 240 Service Manual February 2017 Elec trical Schem atic, S- 80X - Perki ns 804D- 33 Models (AN SI / C SA) Electrical Schematic, S-80X Perkins 804D-33 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1259369GT...
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  • Page 243: Ground Control Box, S-80X - Perkins 804D-33 Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80X - Perkins 804D-33 Models (ANSI / CSA)
  • Page 244 Ground C ontrol Box, S-80X - Perkins 804D-33 M odels ( ANSI / CSA) Ground Control Box, S-80X Perkins 804D-33 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 245: Platform Control Box, S-80X Perkins 804D-33 Models (Ansi / Csa)

    February 2017 Service Manual Platform C ontrol Box, S-80X - Perki ns 804D- 33 M odels (AN SI / CSA) Platform Control Box, S-80X Perkins 804D-33 Models (ANSI / CSA) Part No. 1259369GT S-80 • S-85 • S-80X...
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  • Page 247: Electrical Schematic, S-80X - Continental Tme27 Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80X - Continental TME27 Models (ANSI / CSA)
  • Page 248 Service Manual February 2017 Elec trical Schem atic, S- 80X - C ontinental TME27 Models (AN SI / C SA) Electrical Schematic, S-80X Continental TME27 Models (ANSI / CSA) S-80 • S-85 • S-80X Part No. 1259369GT...
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  • Page 251: Ground Control Box, S-80X - Continental Tme27 Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80X - Continental TME27 Models (ANSI / CSA)
  • Page 252 Ground C ontrol Box, S-80X - Conti nental TM E27 M odels (AN SI / CSA) Ground Control Box, S-80X Continental TME27 Models (ANSI / CSA) Refer to S-80X Ground Control Box Wiring Diagram for additional wiring. S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 253: Platform Control Box, S-80X Continental Tme27 Models (Ansi / Csa)

    February 2017 Service Manual Platform C ontrol Box, S-80X - C ontinental TME27 Models (AN SI / C SA) Platform Control Box, S-80X Continental TME27 Models (ANSI / CSA) Part No. 1259369GT S-80 • S-85 • S-80X...

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    Service Manual February 2017 Platform Control Box, S-80X - Continental TME27 Models (ANSI / CSA)

  • Page 255: Electrical Schematic, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
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  • Page 259: Ground Control Box, S-80 • S-85 - Deutz Td2.9 L4 Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)
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    Service Manual February 2017 Platform Control Box, S-80 • S-85 - Deutz TD2.9 L4 Models (ANSI / CSA)

  • Page 263: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
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  • Page 267: Ground Control Box, S-80 • S-85 - Deutz Td2011L04I Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)
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    Service Manual February 2017 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (ANSI / CSA)

  • Page 271: Electrical Schematic, S-80 • S-85 - Perkins 404F-22T Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)
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  • Page 275: Ground Control Box, S-80 • S-85 - Perkins 404F-22T Models (Ansi / Csa)

    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Perkins 404F-22T Models (ANSI / CSA)
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  • Page 279: Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
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    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)
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    Service Manual February 2017 Platform Control Box, S-80 • S-85 - Perkins 804D-33 Models (ANSI / CSA)

  • Page 287: Electrical Schematic, S-80 • S-85 - Continental Tme27 Models (Ansi / Csa)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
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    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)
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    Service Manual February 2017 Platform Control Box, S-80 • S-85 - Continental TME27 Models (ANSI / CSA)

  • Page 295: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (Ce)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (CE)
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    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)
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    Service Manual February 2017 Platform Control Box, S-80 • S-85 - Deutz TD2011L04i Models (CE)

  • Page 303: Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (Ce)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (CE)
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  • Page 311: Electrical Schematic, S-80 • S-85 - Continental Tme27 Models (Ce)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Continental TME27 Models (CE)
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    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Continental TME27 Models (CE)
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  • Page 319: Electrical Schematic, S-80 • S-85 - Deutz Td2011L04I Models (As)

    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Deutz TD2011L04i Models (AS)
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    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Deutz TD2011L04i Models (AS)
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    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Perkins 804D-33 Models (AS)
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    February 2017 Service Manual Electrical Schematic, S-80 • S-85 - Continental TME27 Models (AS)
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  • Page 339: Ground Control Box, S-80 • S-85 - Continental Tme27 Models (As)

    February 2017 Service Manual Ground Control Box, S-80 • S-85 - Continental TME27 Models (AS)
  • Page 340 Service Manual February 2017 Ground C ontrol Box, S-80 • S-85 - C onti nental TME27 M odels ( AS) Ground Control Box, S-80 • S-85 Continental TME27 Models (AS) S-80 • S-85 • S-80X Part No. 1259369GT...
  • Page 341 February 2017 Service Manual Platform C ontrol Box, S-80 • S- 85 - Conti nental TM E27 M odels ( AS) Platform Control Box, S-80 • S-85 Continental TME27 Models (AS) Part No. 1259369GT S-80 • S-85 • S-80X...

  • Page 342: Platform Control Box, S-80 • S-85 - Continental Tme27 Models (As)

    Service Manual February 2017 Platform Control Box, S-80 • S-85 - Continental TME27 Models (AS)

  • Page 343: Continental Options Schematic

    February 2017 Service Manual Continental Options Schematic...
  • Page 344 Service Manual February 2017 Continental Options Sc hem atic Continental Options Schematic S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 345: Deutz And Perkins Options Schematic

    February 2017 Service Manual Deutz and Perki ns Options Sc hem atic Deutz and Perkins Options Schematic Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 346 Service Manual February 2017 Deutz and Perkins Options Schematic...

  • Page 347: Platform Level Cutout, Cte Option

    February 2017 Service Manual Platform Level Cutout, CTE Option...
  • Page 348 Service Manual February 2017 Platform Level Cutout, CTE Opti on Platform Level Cutout, CTE Option S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 349: 12 Kw Hydraulic Generator Wiring Diagram

    February 2017 Service Manual 12 kW Hy draulic Gener ator Wiring Diagram 12 kW Hydraulic Generator Wiring Diagram Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 350 Service Manual February 2017 12 kW Hydraulic Generator Wiring Diagram...

  • Page 351: 12 Kw Hydraulic Generator Electrical Schematic

    February 2017 Service Manual 12 kW Hydraulic Generator Electrical Schematic...
  • Page 352 Service Manual February 2017 12 kW Hy draulic Gener ator El ectric al Schematic 12 kW Hydraulic Generator Electrical Schematic S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 353: Belt Driven Generator Option

    February 2017 Service Manual Belt Driven Gener ator Opti on Belt Driven Generator Option Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 354 Service Manual February 2017 Belt Driven Generator Option...

  • Page 355: Hydraulic Schematic, 2Wd Models

    February 2017 Service Manual Hydraulic Schematic, 2WD Models...
  • Page 356 Service Manual February 2017 Hydraulic Schem atic, 2WD M odels Hydraulic Schematic, 2WD Models S-80 • S-85 • S-80X Part No. 1259369GT...

  • Page 357: Hydraulic Schematic, 4Wd Models

    February 2017 Service Manual Hydraulic Schem atic, 4WD M odels Hydraulic Schematic, 4WD Models Part No. 1259369GT S-80 • S-85 • S-80X...
  • Page 358 Service Manual February 2017 Hydraulic Schematic, 4WD Models S-80 • S-85 • S-80X Part No. 1259369GT Servic e M anual Febr uary 2017...

This manual is also suitable for:

S-85S-80x

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