Related Manuals for Genie 43650
Summary of Contents for Genie 43650
- Page 1 Operator’s Manual with Maintenance Information Second Edition Fifth Printing Part No. 43650...
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Page 2: Table Of Contents
This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Safety Rules ... 1 Controls ... 7 Pre-operation Inspection ... -
Page 3: Safety Rules
You read, understand and obey: Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Genie S-80 & Genie S-85 Operator's Manual Safety Rules... - Page 4 S-80 with 6 Ft Platform with foam-filled tires and proper 4.60 counterweight configuration 6.10 Maximum occupants 7.62 10.67 13.72 Genie S-80 & Genie S-85 Second Edition· Fifth Printing 500 lbs 227 kg 500 lbs 227 kg 600 lbs 272 kg 750 lbs 340 kg Part No.
- Page 5 Mounting attachments for holding tools or other materials onto the platform, toeboards or guard rail system can increase the weight in the platform and the surface area of the platform or the load. Genie S-80 & Genie S-85 Operator's Manual SAFETY RULES Maximum allowable side force-ANSI &...
- Page 6 An air or hydraulic leak can penetrate and/or burn skin. Always operate machine in a well-ventilated area to avoid carbon monoxide poisoning. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Occupants must wear a safety belt or harness in accordance with governmental regulations.
- Page 7 Do not use any battery or charger greater than 12V to jump-start the engine. Do not use machine as a ground for welding. Be sure hydraulic shutoff valves (located by hydraulic tank) are open before starting engine. Genie S-80 & Genie S-85 Operator's Manual SAFETY RULES...
- Page 8 Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the Genie S-80 & Genie S-85 Service Manual. Be sure all decals are in place and legible.
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Page 9: Controls
Deutz Diesel models: Glow plug switch (option) Function enable switch Engine start switch 15A breaker for engine electrical circuits Gasoline/LPG select switch 15A breaker for control electrical circuits S-85 only: Jib boom up/down switch Platform level switch Genie S-80 & Genie S-85 Operator's Manual Controls... - Page 10 8 Engine start switch 9 Engine idle (rpm) select switch · Rabbit & Foot Switch: foot switch activated high idle · Turtle: low idle · Rabbit: high idle Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650...
- Page 11 Part No. 43650 14 Drive enable indicator light 15 Drive enable switch 16 Proportional control handle for boom extend/retract 17 Dual axis proportional control handle for boom up/down and turntable rotate left/right functions Genie S-80 & Genie S-85 Operator's Manual CONTROLS...
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Page 12: Pre-Operation Inspection
Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650... - Page 13 After you complete your inspection, be sure that all compartment covers are in place and latched. Genie S-80 & Genie S-85 Operator's Manual PRE-OPERATION INSPECTION...
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Page 14: Maintenance
-10° to 90°F / -23° to 32°C above -10°F / -23°C above 25°F / -4°C Use oils meeting API classification SH or SG grade. Units ship with 10-40 CC/SG. Genie S-80 & Genie S-85 Second Edition· Fifth Printing 4.5 quarts 4.3 liters 5W-30 5W-30... - Page 15 2 inches (5 cm) of the sight gauge. 10W-30 Hydraulic oil specifications 15W-40 Hydraulic oil type Tank capacity Hydraulic system (including tank) Genie S-80 & Genie S-85 Operator's Manual MAINTENANCE Dexron equivalent 45 gallons 170 liters 55 gallons 208 liters...
- Page 16 Do not overfill. 6 Install the vent caps. Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650...
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Page 17: Scheduled Maintenance
6.89 bar checklists for each type of scheduled inspection. Make copies of the Maintenance Inspection Report to use for each inspection. Store completed forms for three years. Genie S-80 & Genie S-85 Operator's Manual MAINTENANCE Table or Checklist A + B... -
Page 18: Function Tests
8 Hold the function enable switch to either side and activate the boom lower function. Result: The boom should lower and return to the stowed position. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650... - Page 19 20 Open the tank side turntable cover and locate the tilt sensor next to the control box. 21 Press down one side of the tilt sensor. Result: The alarm, located in the platform, should sound. Genie S-80 & Genie S-85 Operator's Manual FUNCTION TESTS...
- Page 20 36 Move the lift/drive select switch to the lift position (if equipped). 37 Do not press down the foot switch. Then test each machine function. Result: The machine functions should not operate. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650...
- Page 21 Note: The drive brakes must be able to hold the machine on any slope it is able to climb. Genie S-80 & Genie S-85 Operator's Manual FUNCTION TESTS...
- Page 22 If the drive speed with the boom raised or extended Yellow exceeds 1 foot per second (0.3 meters per second), immediately tag and remove the machine from service. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650...
- Page 23 75 Press down the foot switch. 76 Activate each boom function toggle switch. Result: No boom functions should operate. 77 Move the drive control handle off center. Result: The drive functions should operate. Genie S-80 & Genie S-85 Operator's Manual FUNCTION TESTS...
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Page 24: Work Place Inspection
· wind and weather conditions · the presence of unauthorized personnel · other possible unsafe conditions Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650... -
Page 25: Operating Instructions
Repair any function that operates when the Emergency Stop button is pushed in. Selecting and operating the ground controls will override the platform Emergency Stop button. Genie S-80 & Genie S-85 Operator's Manual position to stop all functions... - Page 26 Machines equipped with Platform Level Control Disable Function: The platform level toggle switch will not operate when the boom is raised or extended past the drive speed limit switches. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Part No. 43650...
- Page 27 Always use the color-coded direction arrows on the platform controls and the drive chassis to identify the direction machine will travel. Genie S-80 & Genie S-85 Operator's Manual OPERATING INSTRUCTIONS...
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Page 28: Stopping The Engine
3 Rotate the turntable so that the boom is between the non-steering wheels. 4 Turn the key switch to the remove the key to secure from unauthorized use. 5 Chock the wheels. Genie S-80 & Genie S-85 Second Edition· Fifth Printing position. position and Part No. 43650... -
Page 29: Transport Instructions
Be sure winch line is properly secured to drive chassis tie points and path is clear of all obstructions. Reverse procedures described to re-engage brakes. Note: The pump free-wheel valve should always remain closed. Genie S-80 & Genie S-85 Operator's Manual position and remove... -
Page 30: Decals
Ground Control Panel 72162 Platform Control Panel *Please reference the Specifications section or the chart on page 2 to determine the capacity of your machine. Genie S-80 & Genie S-85 Second Edition· Fifth Printing Decals Quantity — Part No. 43650... - Page 31 Second Edition · Fifth Printing DECALS Engine Side Part No. 43650 Drive Chassis Platform Shading indicates decal is hidden from view, i.e. under covers Genie S-80 & Genie S-85 Operator's Manual Ground Controls Side...
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Page 32: Specifications
7.0 m 7.0 m 10 ft 7 Continuous improvement of our products is a 3.2 m 3.2 m Genie policy. Product specifications are subject to change without notice or obligation. continuous 3 ft 8 113.0 cm or LRG-425 EFI 3.1 mph 4.9 km/h... - Page 33 State of California to cause cancer, birth defects or other reproductive harm. Genie North America Phone Toll Free Genie Holland Genie Australia Pty Ltd. Phone + 31 70 51 78836 Phone + Fax + 31 70 51 13993...