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16
ENGINE
16.4.38 Assembling countershaft
Info
Use new lock rings in every repair job.
Preparatory work
–
Oil all parts carefully before assembling.
–
Check the transmission. (
Main work
br
br
7
7
6
6
5
5
4
4
–
Fix the countershaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Lubricate and mount bearing bush
Long-life grease (
p. 208)
–
Mount second-gear idler gear
–
Mount stop disk
and lock ring
3
–
Mount the sixth-gear sliding gear
–
Mount lock ring
and stop disk
6
–
Mount needle bearing
8
–
Mount needle bearing
bk
–
Mount stop disk
and lock ring
bm
–
Mount the fifth-gear sliding gear
–
Mount needle bearing
bq
–
Finally, check all gear wheels for smooth operation.
p. 139)
bq
bq
bn
bn
bp
bp
bo
bo
bm
bm
3
3
bl
bl
2
2
1
1
.
1
on the countershaft with the protruding collar facing downward.
2
.
4
with the shift groove facing upward.
5
.
7
and the fourth-gear idler gear
and the third-gear idler gear
.
bn
with the shift groove facing downward and stop disk
bo
, first-gear idler gear
with the recess facing downward, and stop disk
br
8
8
bk
bk
8
8
9
9
300128-02
with the collar facing upward.
9
with the collar facing downward.
bl
.
bp
.
bs
141
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