Suzuki DF90A Manuals

Manuals and User Guides for Suzuki DF90A. We have 5 Suzuki DF90A manuals available for free PDF download: Service Manual, Owner's Manual, Setup Manual

Suzuki DF90A Service Manual (342 pages)

Four Stroke

Brand: Suzuki | Category: Outboard Motor | Size: 22 MB

Section 1 Power Head

49
- Table of Contents
  49
- Precautions
  
  52
- Engine General Information and Diagnosis
  
  53
- Precautions
  
  53
  - Precautions on Engine Diagnosis
    53
- General Description
  
  54
- Component Location
  
  67
  - Engine Control System Components / Engine Electrical Device Location
    67
- Diagnostic Information and Procedure
  
  72
- Service Instructions
  
  91
- Engine Electrical Devices
  
  95
- Precautions
  
  95
  - Precaution for Engine Electrical Device
    95
- General Description
  
  95
  - Sensor and Switch Description
    95
  - ECM Power Source Line
    100
- Component Location
  
  101
  - Location of Sensor and Switch
    101
- Service Instructions
  
  101
  - Resistance Check
    101
  - Cylinder Temp. Sensor Removal and Installation
    102
  - Cylinder Temp. Sensor Inspection
    102
  - Ex. Manifold Temp. Sensor Removal and Installation
    103
  - Ex. Manifold Temp. Sensor Inspection
    103
  - CKP Sensor Removal and Installation
    104
  - CKP Sensor Inspection
    104
  - IAT Sensor Removal and Installation
    104
  - IAT Sensor Inspection
    105
  - CMP Sensor Removal and Installation
    105
  - CMP Sensor Inspection
    105
  - MAP Sensor Removal and Installation
    106
  - MAP Sensor Output Voltage Inspection
    107
  - IAC Valve Removal and Installation
    108
  - IAC Valve Inspection
    108
  - TPS Inspection
    109
  - Shift Position Sensor Inspection
    110
  - Trim Sensor Inspection
    111
- 1D-1 Power Unit Mechanical
  
  112
- General Description
  
  112
  - Power Unit Construction Description
    112
- Diagnostic Information and Procedures
  
  112
  - Cylinder Compression Check
    112
  - Oil Pressure Check
    112
- Service Instructions
  
  113
- Power Unit Lubrication
  
  173
- General Description
  
  173
  - Engine Lubrication Description
    173
- Schematic and Routing Diagram
  
  173
  - Engine Oil Lubrication Chart
    173
- Diagnostic Information and Procedures
  
  174
  - Oil Pressure Check
    174
  - Oil Change Reminder System
    174
  - Low Oil Pressure Caution System
    174
  - Powerhead Lubrication System Diagnosis
    174
- Service Instructions
  
  175
- Power Unit Cooling System
  
  179
- General Description
  
  179
- Schematic and Routing Diagram
  
  180
  - Cooling Water Circulation Chart
    180
- Diagnostic Information and Procedures
  
  181
  - Powerhead Cooling System Diagnosis
    181
- Service Instructions
  
  181
- Fuel System
  
  184
- Precautions
  
  184
  - Precautions on Fuel System Service
    184
- General Description
  
  185
- Diagnostic Information and Procedures
  
  194
  - Fuel Pressure Inspection
    194
  - Fuel System Diagnosis
    196
  - Fuel Injection System Troubleshooting
    197
- Service Instructions
  
  198
- Ignition System
  
  210
- General Description
  
  210
  - Ignition System Description
    210
  - Ignition Control Description
    211
- Component Location
  
  213
  - Ignition System Components Location
    213
- Diagnostic Information and Procedures
  
  213
  - Ignition System Symptom Diagnosis
    213
  - Ignition System Troubleshooting
    214
- Service Instructions
  
  215
  - Spark Plug Removal and Installation
    215
  - Spark Plug Inspection
    215
  - Ignition Coil Removal and Installation
    215
  - Ignition Coil Inspection
    215
  - Ignition Coil Operating Signal Inspection
    216
  - CKP Sensor Inspection
    216
  - CMP Sensor Inspection
    216
  - Ignition Switch Inspection
    216
  - ECM Main Relay Inspection
    216
- Starting System
  
  217
- General Description
  
  217
- Component Location
  
  219
  - Starting System Components Location
    219
- Diagnostic Information and Procedures
  
  219
  - Starter System Troubleshooting
    219
- Service Instructions
  
  220
  - Starter Motor Removal and Installation
    220
  - Starter Motor Test
    221
  - Starter Motor Components
    222
  - Starter Motor Disassembly and Assembly
    223
  - Starter Motor Components Inspection and Servicing
    225
  - Ignition Switch Inspection
    229
  - Starter Motor Relay Inspection
    229
  - Neutral Switch Inspection
    230
  - Emergency Stop Switch Inspection
    231
- Charging System
  
  232
- General Description
  
  232
  - Charging System Description
    232
  - Battery Requirement Description
    233
- Component Location
  
  234
  - Charging System Components Location
    234
- Diagnostic Information and Procedures
  
  234
  - Charging System Diagnosis
    234
- Service Instructions
  
  235
Section 2 MID Unit

241
Section 3 Lower Unit

293
- Precautions
  
  294
  - General Precautions
    294
  - Precaution for Lower Unit
    294
- Right Hand Rotation Unit
  
  295
- Diagnostic Information and Procedures
  
  295
  - Diagnose Lower Unit Malfunction
    295
- Service Instructions
  
  296
  - Lower Unit Components
    296
  - Propeller Removal and Installation
    298
  - Propeller / Nut / Cotter Pin Inspection
    299
  - Lower Unit Removal and Installation
    299
  - Water Pump Removal and Installation
    300
  - Water Pump and Related Items Inspection
    302
  - Lower Unit Disassembly
    302
  - Pinion Bearing Removal and Installation
    305
  - Lower Unit Related Items Inspection
    306
  - Propeller Shaft Oil Seal Replacement
    309
  - Driveshaft Oil Seal Replacement
    310
  - Lower Unit Assembly
    310
  - Trim Tab Adjustment
    317
  - Lower Unit Gears - Shimming and Adjustment
    318
Section 4 Wire / Hose Routing

323
- Precautions
  
  324
  - Precautions for Wire / Hose Routing
    324
- Component Location
  
  324
  - Electrical Component Location
    324
- Wire Routing
  
  325
- Schematic and Routing Diagram
  
  325
  - Wiring Diagram
    325
  - Wiring Harness Routing Diagram
    327
- Fuel / Water Hose Routing
  
  334
- Precautions
  
  334
  - Precautions for Fuel / Water Hose Routing
    334
- Schematic and Routing Diagram
  
  334
  - Fuel Hose Routing
    334
  - Water Hose Routing
    338

Suzuki DF90A Owner's Manual (132 pages)

Brand: Suzuki | Category: Engine | Size: 1 MB

English

7
- Table of Contents
  7
- Fuel and Oil
  8
  - Gasoline
    8
  - Filling the Fuel Tank
    9
  - Engine Oil
    10
  - Gear Oil
    10
- Location of Safety Labels
  11
- Location of Parts
  13
- Motor Installation
  14
- Battery Installation
  14
  - Battery Requirement
    14
  - Battery Installation
    15
  - Use of Electrical Accessories
    16
- Propeller Selection and Installation
  16
  - Propeller Selection
    16
  - Propeller Installation
    17
- Adjustments
  17
  - Trim Angle Adjustment
    17
  - Trim Tab Adjustment
    18
  - Throttle Tension Adjustment
    19
  - Idle Speed Adjustment
    19
  - Setting of Tilt Upper Limit Position
    19
  - Motor Cover Fastening Adjustment
    20
- Caution System
  21
  - Indicator Check
    21
  - Over-Revolution Caution System
    22
  - Oil Pressure Caution System
    22
  - Cooling Water Caution System
    23
  - Battery Voltage Caution System
    24
- Diagnostic System
  25
- Oil Change Reminder System
  25
  - System Activation
    25
  - Cancellation
    25
- Engine Stalling Caution System
  26
- Operation of Tilting Systems
  27
  - Power Trim and Tilt
    27
  - Manual Tilting
    27
  - Tilt Lever
    28
- Inspection before Boating
  29
- Break-In
  31
- Operation
  32
  - Before Attempting to Start the Engine
    32
  - Starting the Engine
    33
  - Emergency Starting
    35
  - Shifting and Speed Control
    36
  - Stopping the Engine
    37
  - Mooring
    38
  - Operation in Shallow Water
    39
  - OPERATING the TROLL MODE (Optional Item)
    39
  - Operation in Salt Water
    40
  - Operation in Freezing Weather
    40
- Motor Removal and Transporting
  41
  - Motor Removal
    41
  - Motor Transporting
    41
- Trailering
  42
- Inspection and Maintenance
  43
  - Maintenance Schedule
    43
  - Spark Plug
    45
  - Breather and Fuel Line
    46
  - Engine Oil
    47
  - Gear Oil
    48
  - Lubrication
    49
  - Corrosion Prevention
    50
    
    Anodes
    50
    
    Bonding Wires
    51
  - Battery
    51
  - Engine Oil Filter
    52
  - Fuel Filter
    52
- Flushing the Water Passages
  53
- Submerged Motor
  55
- Storage Procedure
  56
  - Motor Storage
    56
  - Battery Storage
    57
- After Storage
  58
- General Information
  58
  - WARRANTIES (for U.S.A)
    58
  - Identification Number Location
    58
- Emission Control Information
  59
- Troubleshooting
  59
- Specifications
  61
- Chart of Total Operating Hours Indication
  61
- Flowchart of Oil Change Reminder System
  62
Français

67
- Carburant Et Huile
  68
  - Carburant
    68
  - Plein du Réservoir de Carburant
    69
  - Huile-Moteur
    70
  - Huile Pour Engrenages
    70
- Emplacement des Etiquettes de Securite
  71
- Emplacement des Pieces
  73
- Installation du Moteur
  74
- Mise en Place de la Batterie
  75
  - Type de Batterie
    75
  - Utilisation D'accessoires Electriques
    76
- Choix Et Montage de L'helice
  77
  - Choix de L'helice
    77
  - Montage de L'helice
    77
- Reglages
  78
- Systeme de Signalisation de Vitesse
  83
- Systeme de Diagnostic
  87
- Systeme de Rappel de Vidange D'huile
  88
  - Activation du Systeme
    88
  - Desactivation
    88
- Systeme D'alarme de Calage du Moteur
  89
- Utilisation du Systeme de Relevage
  90
  - Inclinaison Et Relevage Assistes
    90
  - Inclinaison Manuelle
    90
  - Levier de Relevage
    91
- Controle Avant L'utilisation
  92
- Rodage
  94
- Utilisation
  95
- Depose Et Transport du Moteur
  105
  - Depose du Moteur
    105
  - Transport du Moteur
    105
- Remorquage
  107
- Controle Et Entretien
  108
  - Plan D'entretien
    108
  - Bougie
    109
  - Reniflard Et Conduite D'alimentation
    111
  - Huile du Moteur
    112
  - Huile du Carter D'engrenages
    113
  - Graissage
    115
  - Protection Contre la Corrosion
    116
    
    Anodes
    116
    
    Fils de Masse
    117
  - Batterie
    117
  - Filtre a Huile Moteur
    118
  - Filtre a Carburant
    118
- Rincage des Passages D'eau
  118
- Moteur Immerge
  121
- Procedure de Remisage
  122
  - Remisage du Moteur
    122
  - Remisage de la Batterie
    122
- Apres Le Remisage
  123
- Informations Generales
  123
  - Garantie (Etats-Unis)
    123
  - Emplacement des Numeros D'identification
    123
- Depannage
  124
- Informations Concernant la Regulation des Emissions
  124
- Caracteristiques
  126
- Tableau D'indication du Nombre Total D'heures de Service
  127
- Principe du Systeme de Rappel de Vidange D'huile
  128

Suzuki DF90A Owner's Manual (77 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 1 MB

Table of Contents
4
Identification Number Location
5
Fuel and Oil
5
Location of Safety Labels
8
Location of Parts
10
Motor Mounting
11
Battery Installation
11
Use of Electrical Accessories
13
Suzuki Keyless Start System (if Equipped with Keyless Start System)
13
Propeller Selection and Installation
20
Adjustment
21
Caution System
25
Keyless Start System Caution System (if Equipped with Keyless Start System)
29
Diagnostic System
30
Oil Change Reminder System
31
Engine Stalling Caution System
33
WATER in FUEL ALERT SYSTEM (DF100B Only)
33
Operation of Tilting Systems
33
Inspection before Boating
35
Break-In
37
Operation
38
Motor Removal and Transporting
53
Trailering
54
Inspection and Maintenance
55
Flushing the Water Passages
66
Submerged Motor
68
Storage Procedure
69
After Storage
70
Troubleshooting
70
Specifications
73
Information Regarding Ec - Directive
73
Chart of Total Operating Hours Indication
74
Flowchart of Oil Change Reminder System
74
Wiring Diagram
75

Suzuki DF90A Owner's Manual (61 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 1 MB

Table of Contents
5
Anbringung der Kennummer
6
Kraftstoff und Öl
6
Lage der Sicherheitsaufkleber
9
Anordnung der Teile
10
Einbau des Motors
11
Batterieeinbau
11
Verwendung von Elektrischem Zubehör
13
Wahl und Einbau der Schiffsschraube
13
Einstellungen
14
Warnsystem
18
Diagnosesystem
22
Ölwechselhinweissystem
23
Motorabwürgen- Warnsystem
24
Verwendung des Kippsystems
24
Inspektion vor der Fahrt
26
Einfahren
27
Bedienung
28
Ausbau und Transport des Motors
36
Aufbocken
38
Kontrolle und Wartung
39
Spülen der Wassergänge
49
Motor unter Wasser
51
Aufbewahrung
52
Nach der Aufbewahrung
53
Störungsbeseitigung
54
Daten
56
Informationen zur Eg-Richtlinie
56
Anzeigetabelle der Gesamt-Betriebsstunden
57
Flussdiagramm des Ölwechselhinweissystems
57

Suzuki DF90A Setup Manual (32 pages)

Brand: Suzuki | Category: Outboard Motor | Size: 2 MB

Table of Contents
3
Important
4
Symbol
4
Materials Required
4
Hang Tags
5
Outboard Motor Installation
6
- Horsepower Selection
  6
- Motor Dimensions
  6
- Transom Dimensions
  7
- Establishing the Center-Line
  7
- Lifting the Motor
  9
- Mounting to the Transom
  10
Wire Harness Installation
12
Control Cables Installation
14
- Remote Control Box Side
  14
- Engine Side
  14
Drag Link Installation
18
Fuel Hose
20
Battery
21
- Battery Requirement
  21
- Installation of Battery
  21
- Connection of Battery Cable
  22
Setting Tilt up Limit Position
23
Engine Oil
25
Propeller
26
Wiring Diagram
27
Digital Gauge System
29

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Suzuki DF90A Service Manual (342 pages)

Table of Contents

Section 1 Power Head

Precautions

Engine General Information and Diagnosis

Precautions

General Description

Component Location

Diagnostic Information and Procedure

Service Instructions

Engine Electrical Devices

Precautions

General Description

Component Location

Service Instructions

1D-1 Power Unit Mechanical

General Description

Diagnostic Information and Procedures

Service Instructions

Power Unit Lubrication

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Service Instructions

Power Unit Cooling System

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Service Instructions

Fuel System

Precautions

General Description

Diagnostic Information and Procedures

Service Instructions

Ignition System

General Description

Component Location

Diagnostic Information and Procedures

Service Instructions

Starting System

General Description

Component Location

Diagnostic Information and Procedures

Service Instructions

Charging System

General Description

Component Location

Diagnostic Information and Procedures

Service Instructions

Section 2 MID Unit

Precautions

Precautions

Housing and Bracket

Service Instructions

Power Trim and Tilt

Precautions

General Description

Schematic and Routing Diagram

Diagnostic Information and Procedures

Service Instructions

Section 3 Lower Unit

Precautions

Right Hand Rotation Unit

Diagnostic Information and Procedures

Service Instructions

Section 4 Wire / Hose Routing

Precautions

Component Location

Wire Routing

Schematic and Routing Diagram

Fuel / Water Hose Routing

Precautions

Schematic and Routing Diagram

Suzuki DF90A Owner's Manual (132 pages)

Table of Contents

English

Français

Suzuki DF90A Owner's Manual (77 pages)

Table of Contents