Starter Motor Disassembly And Assembly - Suzuki DF70A Service Manual

Starter Motor Disassembly and Assembly

Disassembly
When overhauling the starting motor, it is recommended
that the component parts be cleaned thoroughly.
However, the yoke assembly, armature coil, over-
running clutch assembly, magnetic switch assembly and
rubber or plastic parts should not be washed in a
degreasing tank or with a grease dissolving solvent.
These parts should be cleaned with compressed air or
wiped with clean cloth.
NOTE
Before disassembling the starting motor, be
sure to put match marks at three locations
("A", "B" and "C") as shown in the figure at
right to avoid any possible component
alignment mistakes.
"C"
1) Remove nut (1) from the magnetic switch, then
disconnect the connecting wire (2).
2) Remove two bolts (3) securing the magnetic switch.
1
2
3) Remove the magnetic switch (4).
Z9J0111906004
"A"
"B"
I9J011190007-01
3
I9J011190008-01
4
I9J011190009-01
4) Remove screws (5), long through bolts (6) and the
rear cover (7).
6
5
6
5) Remove thrust washer (8) with a screwdriver.
6) Pull the brush spring (9) up to separate the brush
from the surface of the commutator, then remove the
brush holder (10).
9
10
7) Remove the yoke (11) and armature (12).
12
Starting System: 1I-7
7
5
I9J011190010-01
8
I9J011190011-01
I9J011190012-01
11
I9J011190013-01