Starter Motor Test - Suzuki DF70A Service Manual

7) Remove the starter motor (10), then disconnect the
red lead wire (11) from "S" terminal of starter
magnetic switch.
11
Installation
Installation is in the reverse order of removal with special
attention to the following steps.
• Install the starter motor and tighten starter motor
mounting bolts securely.
Tightening torque
Starter motor mounting bolt (a): 23 N·m (2.3 kgf-
m, 16.5 lbf-ft)
• Check to ensure that all removed parts are back in
place.

Starter Motor Test

WARNING
!
When performing the following test, be sure
to connect the battery and the starting motor
with a lead wire of the same size as original
equipment.
CAUTION
Each test must be performed within 3 – 5
seconds to avoid coil damage from
overheating.
Pull-In / Hold-In Test
Connect the battery to the magnetic switch as shown in
the figure.
• Check that the plunger and pinion (over-running
clutch) move outward.
If the plunger and pinion don't move, replace the
10
magnetic switch.
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• While connected as above with the plunger out,
disconnect the negative lead from terminal "M".
Check that the plunger and pinion remain out. If the
plunger and pinion return inward, replace the
magnetic switch.
(a)
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Plunger and Pinion Return Test
Disconnect the negative lead from the switch / motor
body.
Check that the plunger and pinion return inward.
If the plunger and pinion don't return inward, replace the
magnetic switch.
NOTE
Before testing, disconnect the brush lead
from terminal "M".
1
2
1. Terminal "S"
2. Terminal "M"
Starting System: 1I-5
3
4
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3. Terminal "B"
4. Brush lead
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