Service Instructions; Starter Motor Removal And Installation - Suzuki DF70A Service Manual

1I-4 Starting System:
Condition
Starter motor running, but
not cranking engine.
Starter motor does not
stop running.

Starter Motor Removal and Installation

Removal
CAUTION
Prior to removing the starter motor,
disconnect the battery cables from the
battery.
1) Remove the PORT lower side cover.
Refer to "Lower Side Cover Removal and
Installation" in Section 2A (Page 2A-3).
2) Remove the ring gear cover and air intake silencer
case.
Refer to "Air Intake Silencer Case Removal and
Installation" in Section 1D (Page 1D-5).
3) Remove nut (1), positive (+) battery cable (2) and
positive (Gray) cable (3) from the magnetic switch
(4) of starter motor.
4
3
4) Remove the two bolts (5), negative (–) battery cable
(6) and starter motor band (7).
6
5
7
Possible cause
Worn pinion tip.
Poor sliding of over-running clutch.
Over-running clutch slipping.
Worn teeth of ring gear.
Broken contact point of magnetic switch. Replace magnetic switch.
Short-circuit magnetic switch coil.

Service Instructions

Z9J0111906001
1
2
I9J011190052-01
5
I9J011190053-01
Correction / Reference Item
Replace over-running clutch.
Repair.
Replace over-running clutch.
Replace flywheel.
Replace magnetic switch.
5) Remove the three bolts securing the electric parts
holder (8).
6) Remove the two bolts (9) securing the starter motor.
9
8
I9J011190054-02
8
I9J011190055-02
9
I9J011190056-02