Starter Motor Components - Suzuki DF70A Service Manual

1I-6 Starting System:
No-Load Performance Test
CAUTION
Before performing the following test, secure
the starter motor to the test bench.

Starter Motor Components

19
11
12
(b)
1. Nut
2. Bolt
3. Magnetic switch
4. Gasket
5. Spring
6. Plunger
7. Torsion spring
8. Rubber packing
I9J011190004-01
1 3 4
20
21
13 14 15
9. Shift lever
10. Front housing
11. Screw
12. Through bolt
13. Rear cover
14. Thrust washer
15. Brush holder
16. Yoke
1) Connect a battery and ammeter to the starter motor
as shown.
2) Check that the starter rotates smoothly and steadily
with the pinion moving out. Check that the ammeter
indicates the specified current.
Specified current (No-load performance test)
Within 90 A at 11 V
5 6 7 8 9
26 24 24 23
25
16 17
17. Armature
18. Center cover plate
19. Internal gear
20. Planetary gear
21. Pinion shaft
22. Pinion
23. E-ring
24. Washer
I9J011190005-01
Z9J0111906003
2
(a)
10
22 28 27
18
I9J011190006-02
25. Center bracket
26. Rubber ring
27. Stopper ring
28. Pinion stopper
: 7 N⋅m (0.7 kgf-m, 5.1 lbf-ft)
: 5.5 N⋅m (0.55 kgf-m, 4.0 lbf-ft)
: Apply grease.