Pinion Bearing Removal And Installation - Suzuki DF70A Service Manual

c) Remove E-ring (33) and shifter yoke (34).
34

Pinion Bearing Removal and Installation

CAUTION
• When removing the pinion bearing, use
care to avoid damaging the gearcase.
• Do not reuse pinion bearing once
removed. Always use a new pinion
bearing.
Removal and Installation Tools
To remove the pinion bearing from the gearcase, use the
following special tools.
Special tool
(A): 09951–59910 (Shaft (removal and
installation))
(B): 09951–38710 (Plate)
(C): 01500–08403 (Bolt)
(D): 09951–18730 (Attachment)
(E): 09930–30104 (Sliding hammer)
(A)
(C)
33
I9J011310055-01
Z9J0113106023
(B)
(E)
(D)
I9J011310018-03
Right Hand Rotation Unit:
Removal
1) Disassemble the lower unit. Refer to "Lower Unit
Disassembly" (Page 3A-8).
2) Place the attachment (D) inside the pinion bearing.
3) Insert the removal shaft (A) into attachment (D).
4) Thread sliding hammer (E) into top of removal shaft
(A).
5) Put wood block under pinion bearing.
6) Drive the pinion bearing out downwards by striking
top of shaft (A) with sliding hammer (E).
1
1. Pinion bearing
Installation
CAUTION
• Before installing bearing, ensure that
inside of gearcase is clean and free of
debris.
• Ensure that the bearing stamped mark
faces upward.
1) Set the installer shaft (A), plate (B), attachment (D)
and pinion bearing as shown in the figure.
3A-11
(E)
(A)
(D)
2
I9J011310005-03
2. Wood block