Drive Clutch Assembly - Polaris Sportsman 400 Service Manual

DRIVE CLUTCH ASSEMBLY

NOTE: It is important that the same number and thick-
ness of washers are reinstalled beneath the spider dur-
ing assembly. The Teflon bushings are self-lubricating.
Do not apply oil or grease to the bushings.
1. Reassemble drive clutch in the following sequence.
Be sure the "X", or the marks that were made
earlier, are aligned during each phase of assembly.
a) "X", or the marks that were made earlier, on
cover
b) spider, making sure spacer washers are
installed underneath spider and positioned
properly in recess
c) "X", or the marks that were made earlier,
under weight
2. Install moveable sheave onto fixed sheave.
3. Install spider spacers. Use same quantity and
thickness as were removed.
4. Compress spider buttons for each tower and install
spider, making sure that "X", or the marks that were
made earlier, on spider aligns with "X", or the marks
that were made earlier, in moveable sheave.
5. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion
to avoid damage to the stationary sheave. Refer to
page 6.1 for torque specification.
CAUTION:
Be sure the spider spacer washers are fully seated in
the recessed area in the spider. Any misalignment will
alter clutch balance. Inverting the clutch while initially
tightening the spider will help position the washers.
6. Install shift weights using new lock nuts on the
bolts.
7. Reinstall clutch spring.
- projex@inbox.lv -
Nut on trailing side
CLUTCH
Spacer washers
Rotation
6.17