Awd Front Drive Axle Installation - Polaris Sportsman 400 Service Manual

FINAL DRIVE
AWD FRONT DRIVE AXLE REMOVAL, CONT.
9. Remove cotter pin and nut from lower A-arm ball
joint. Remove lower A-arm from ball joint.
10. Using roll pin remover P/N 2872608, remove roll
pin at front housing.
Roll Pin Remover Tool P/N 2872608
11. Remove the spindle and axle assembly from the
strut casting bearing by pulling the strut outward as
shown. Drive out the old seal, taking care not to
damage the tapered roller bearing. Install the new
seal until it bottoms against the shoulder in the strut
casting.

AWD FRONT DRIVE AXLE INSTALLATION

1. Install spring washer and drive shaft. Align hole in
U-joint yoke with hole in eccentric shaft, and install
new roll pin.
2. Install new seal in strut casting. Refer to page 7.16.
3. Install drive shaft in strut.
4. Install lower ball joint, torque nut to 25 ft. lbs. (34.5
Nm) and install new cotter pin.
5. Follow procedure to
components and hub as outlined on page 7.9.
6. Tighten hub nut following procedure on 7.5.
7.12
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install hilliard clutch