Engine Service Data - Polaris Sportsman 400 Service Manual

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ENGINE

ENGINE SERVICE DATA

Cylinder Head / Valve
Rocker Arm
Rocker arm ID
Rocker shaft OD
Rocker shaft Oil Clearance
Camshaft
Cam lobe height
g
Camshaft journal OD
j
Camshaft journal bore ID
j
Camshaft Oil clearance
Cylinder Head Surface warpage limit
y
Standard height
Valve Seat
Contacting width
g
Valve Guide
Inner diameter
Protrusion above head
Valve
Margin thickness
g
Valve
Stem diameter
Stem oil clearance
Overall length
g
Valve Spring
p
g
Overall length
g
Squareness
3.4
- projex@inbox.lv -
.8669-.8678" (22.020-22.041 mm)
.8656-.8661" (21.987-22.0 mm)
Std
.0008-.0021" (.020-.054 mm)
Limit
.0039" (.10 mm)
In
Std
1.2884-1.2924" (32.726-32.826 mm)
Limit
1.2766" (32.426 mm)
Ex
Std
1.2884-1.2924" (32.726-32.826 mm)
Limit
1.2766" (32.426 mm)
Mag
1.4935-1.4941" (37.935-37.950 mm)
PTO
1.4935-1.4941" (37.935-37.950 mm)
Mag
1.4963-1.4970" (38.005-38.025 mm)
PTO
1.4963-1.4970" (38.005-38.025 mm)
Std
.0022-.0035" (.055-.090 mm)
Limit
.0039" (.10 mm)
.0020" (.05 mm)
3.870" (98.3 mm)
In
Std
.028" (.7 mm)
Limit
.055" (1.4 mm)
Ex
Std
.039" (1.0 mm)
Limit
.071" (1.8 mm)
.2362-.2367" (6.0-6.012 mm)
.689-.709" (17.5-18.0 mm)
In
Std
.039" (1.0 mm)
Limit
.031" (.8 mm)
Ex
Std
.047" (1.2 mm)
Limit
.031" (.8 mm)
In
.2343-.2348" (5.950-5.965 mm)
Ex
.2341-.2346" (5.945-5.960 mm)
Std
In
.0014-.0024" (.035-.062 mm)
Ex
.0016-.0026" (.040-.067 mm)
Limit
.0059" (.15 mm)
In
3.976" (101.0 mm)
Ex
3.984" (101.2 mm)
Std
1.654" (42.0 mm)
Limit
1.575" (40.0 mm)
.075" (1.9 mm)
EH42PLE05
.8669-.8678" (22.020-22.041 mm)
.8656-.8661" (21.987-22.0 mm)
.0008-.0021" (.020-.054 mm)
.0039" (.10 mm)
1.2884-1.2924" (32.726-32.826 mm)
1.2766" (32.426 mm)
1.2884-1.2924" (32.726-32.826 mm)
1.2766" (32.426 mm)
1.4935-1.4941" (37.935-37.950 mm)
1.4935-1.4941" (37.935-37.950 mm)
1.4963-1.4970" (38.005-38.025 mm)
1.4963-1.4970" (38.005-38.025 mm)
.0022-.0035" (.055-.090 mm)
.0039" (.10 mm)
.0020" (.05 mm)
3.870" (98.3 mm)
.028" (.7 mm)
.055" (1.4 mm)
.039" (1.0 mm)
.071" (1.8 mm)
.2362-.2367" (6.0-6.012 mm)
.689-.709" (17.5-18.0 mm)
.039" (1.0 mm)
.031" (.8 mm)
.047" (1.2 mm)
.031" (.8 mm)
.2343-.2348" (5.950-5.965 mm)
.2341-.2346" (5.945-5.960 mm)
.0014-.0024" (.035-.062 mm)
.0016-.0026" (.040-.067 mm)
.0059" (.15 mm)
3.976" (101.0 mm)
3.984" (101.2 mm)
1.654" (42.0 mm)
1.575" (40.0 mm)
.075" (1.9 mm)
EH50PLE09/13

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