Motorola PM1200 Manuals

Manuals and User Guides for Motorola PM1200. We have 3 Motorola PM1200 manuals available for free PDF download: Basic Service Manual, User Manual, Installation Manual

Motorola PM1200 Basic Service Manual (138 pages)

Brand: Motorola | Category: Radio | Size: 17.56 MB

Foreword4................................................................................................................................................................

Manual Revisions4................................................................................................................................................................

Computer Software Copyrights4................................................................................................................................................................

Document Copyrights4................................................................................................................................................................

Disclaimer4................................................................................................................................................................

Trademarks4................................................................................................................................................................

Document History5................................................................................................................................................................

Table Of Contents7................................................................................................................................................................

Commercial Warranty17................................................................................................................................................................

Limited Warranty17................................................................................................................................................................

Motorola Communication Products17................................................................................................................................................................

What This Warranty Covers And For How Long17................................................................................................................................................................

General Provisions17................................................................................................................................................................

State Law Rights18................................................................................................................................................................

How To Get Warranty Service18................................................................................................................................................................

What This Warranty Does Not Cover18................................................................................................................................................................

Patent And Software Provisions19................................................................................................................................................................

Governing Law19................................................................................................................................................................

Model Numbering, Charts, And Specifications20................................................................................................................................................................

Mobile Radio Model Numbering Scheme20................................................................................................................................................................

Pm1200 Low Band (a) 29.7-37mhz 120 Watt Model Chart21................................................................................................................................................................

Pm1200 Low Band (b) 37-50mhz 120 Watt Model Chart22................................................................................................................................................................

Pm1200 Low-band (a) 29.7-37mhz Radio Specifications23................................................................................................................................................................

Pm1200 Low Band (b) 37-50mhz Radio Specifications24................................................................................................................................................................

Chapter 1 Introduction25................................................................................................................................................................

Notations Used In This Manual25................................................................................................................................................................

Radio Description25................................................................................................................................................................

Table 1-1. Pm1200 Radio Frequency Ranges And Power Levels25................................................................................................................................................................

Pm1200 Control Head Descriptions26................................................................................................................................................................

Pm1200 Control Head26................................................................................................................................................................

Pm1200 Controls26................................................................................................................................................................

Chapter 2 Basic Maintenance27................................................................................................................................................................

Introduction27................................................................................................................................................................

Preventive Maintenance27................................................................................................................................................................

Inspection27................................................................................................................................................................

Cleaning27................................................................................................................................................................

Cleaning External Plastic Surfaces28................................................................................................................................................................

Cleaning Internal Circuit Boards And Components28................................................................................................................................................................

General Radio Care And Handling Precautions28................................................................................................................................................................

Rf Power Amplifier (rf Pa) Heatsinking28................................................................................................................................................................

Handling Precautions28................................................................................................................................................................

Chapter 3 Basic Theory Of Operation31................................................................................................................................................................

General Overview31................................................................................................................................................................

Controller Section32................................................................................................................................................................

Surrounding Controller Region32................................................................................................................................................................

Voltage Regulation32................................................................................................................................................................

Emergency32................................................................................................................................................................

Control Head Assembly33................................................................................................................................................................

Controller33................................................................................................................................................................

Power Management (power Control Microcontroller And Voltage Regulators)33................................................................................................................................................................

Voltage Regulators33................................................................................................................................................................

User Interface (keypad, Stn Display, Volume Selector Knob, Microphone And Speaker) Section33................................................................................................................................................................

Display33................................................................................................................................................................

Keypad And Volume Selector Knob33................................................................................................................................................................

Telco Connector33................................................................................................................................................................

Emergency Microphone33................................................................................................................................................................

Internal Speaker33................................................................................................................................................................

Analog Mode Of Operation34................................................................................................................................................................

General34................................................................................................................................................................

Receive Operation34................................................................................................................................................................

Transmit Operation35................................................................................................................................................................

Radio-frequency Power Amplifier (rf Pa) And Output Network (on)35................................................................................................................................................................

Gain Stages36................................................................................................................................................................

Circuit Protection36................................................................................................................................................................

Dc Interconnect36................................................................................................................................................................

Dcs Demodulator36................................................................................................................................................................

Ctcss Encoder/decoder36................................................................................................................................................................

Mpu36................................................................................................................................................................

Eeprom36................................................................................................................................................................

Pll Synthesizer37................................................................................................................................................................

Chapter 4 Test Equipment, Service Aids, And Tools39................................................................................................................................................................

Recommended Test Equipment39................................................................................................................................................................

Table 4-1. Recommended Motorola Test Equipment39................................................................................................................................................................

Table 4-2. Recommended Non-motorola Test Equipment39................................................................................................................................................................

Service Aids And Recommended Tools40................................................................................................................................................................

Table 4-3. Service Aids For Pm1200 Board-level Troubleshooting40................................................................................................................................................................

Table 4-4. Recommended Motorola Tools For Board-level Troubleshooting40................................................................................................................................................................

Table 4-5. Recommended Non-motorola Tools For Board-level Troubleshooting40................................................................................................................................................................

Field Programming Equipment41................................................................................................................................................................

Pm1200 Field Programming41................................................................................................................................................................

Field-programming Items41................................................................................................................................................................

Table 4-6. Pm1200 Radio Field-programming Items41................................................................................................................................................................

Chapter 5 Radio Alignment And Programming Procedures43................................................................................................................................................................

Introduction Of Radio Alignment Procedures43................................................................................................................................................................

Required Test Equipment44................................................................................................................................................................

Alignment Preparation & Precautions44................................................................................................................................................................

Alignment45................................................................................................................................................................

Pll & Transmitter45................................................................................................................................................................

Pll Vcv45................................................................................................................................................................

Figure 5-1. Af Test Adapter Schematics45................................................................................................................................................................

Table 5-1. Alignment Channel Frequencies45................................................................................................................................................................

Pll Reference Frequency46................................................................................................................................................................

Transmitter Output Power Lvhf46................................................................................................................................................................

Transmitter Deviation46................................................................................................................................................................

Microphone Audio Modulation Level46................................................................................................................................................................

Ctcss Modulation Level46................................................................................................................................................................

Dcs Modulation Level46................................................................................................................................................................

Receiver46................................................................................................................................................................

Squelch Threshold47................................................................................................................................................................

Pm1200 Radio Alignment Software47................................................................................................................................................................

Installing The Radio Alignment Software47................................................................................................................................................................

Equipment Setup And Radio Alignment Software Execution47................................................................................................................................................................

Figure 5-2. Radio Rf Test Equipment Setup47................................................................................................................................................................

Rx Tune Alignment48................................................................................................................................................................

Figure 5-3. Power On Start Screen48................................................................................................................................................................

Figure 5-4. Adjustment Data Screen48................................................................................................................................................................

Sql Alignment49................................................................................................................................................................

Sql Threshold Alignment49................................................................................................................................................................

Figure 5-5. Rx Tune Alignment Screen49................................................................................................................................................................

Sql Tight Alignment50................................................................................................................................................................

Sql Rssi Alignment50................................................................................................................................................................

Figure 5-6. Sql Alignment Screen50................................................................................................................................................................

Tx Power Alignment51................................................................................................................................................................

Tx Deviation Alignment51................................................................................................................................................................

Maximum Deviation51................................................................................................................................................................

Figure 5-7. Tx Power Alignment Screen51................................................................................................................................................................

Table 5-2. Transmit Output Power51................................................................................................................................................................

Tpl Deviation52................................................................................................................................................................

Dpl Deviation52................................................................................................................................................................

Figure 5-8. Maximum Deviation Screen52................................................................................................................................................................

Writing The Alignment Data To The Radio53................................................................................................................................................................

Exiting The Radio Alignment Software53................................................................................................................................................................

Figure 5-9. Adjustment Data Writing Screen53................................................................................................................................................................

Introduction Of Programming Procedures54................................................................................................................................................................

Cps Programming Setup54................................................................................................................................................................

Figure 5-10. Cps Programming Setup With Rib54................................................................................................................................................................

Figure 5-11. Cps Programming Setup Cable With Internal Rib54................................................................................................................................................................

Chapter 6 Disassembly/reassembly Procedures55................................................................................................................................................................

Replacement Procedures55................................................................................................................................................................

Required Tools And Supplies55................................................................................................................................................................

Table 6-1. Required Tools And Supplies55................................................................................................................................................................

Control Head Boards Disassembly/reassembly56................................................................................................................................................................

Pm1200 Control Head Disassembly56................................................................................................................................................................

Pm1200 Control Head Back Housing Disassembly56................................................................................................................................................................

Figure 6-1. Removing Screws From Cable Strain Relief Plate56................................................................................................................................................................

Figure 6-2. Removing Remote Radio Control Cable From Back Housing57................................................................................................................................................................

Figure 6-3. Removing Special Nut From Speaker Phone Jack57................................................................................................................................................................

Pm1200 Control Head Panel-interface Unit Board Kit Disassembly58................................................................................................................................................................

Figure 6-4. Removing Connection Cable (display Unit Board Connector)58................................................................................................................................................................

Pm1200 Control Head Display Unit Board Kit Disassembly59................................................................................................................................................................

Pm1200 Control Head Vr Unit Board Kit Disassembly59................................................................................................................................................................

Figure 6-5. Removing Speaker Mating Connector59................................................................................................................................................................

Figure 6-6. Removing Volume Knob And Channel Selector Knob59................................................................................................................................................................

Pm1200 Control Head Key Unit Board Kit Disassembly60................................................................................................................................................................

Pm1200 Control Head Internal Speaker Disassembly60................................................................................................................................................................

Figure 6-7. Removing Special Nut From Channel Selector Switch60................................................................................................................................................................

Figure 6-8. Removing The Internal Speaker Screws60................................................................................................................................................................

Pm1200 Control Head Reassembly61................................................................................................................................................................

Pm1200 Control Head Key Unit Board Kit Reassembly61................................................................................................................................................................

Pm1200 Control Head Vr Unit Board Kit Reassembly61................................................................................................................................................................

Figure 6-9. Removing The Speaker Fittings From Internal Speaker Bosses61................................................................................................................................................................

Figure 6-10. Key Unit Board Screws Sequence61................................................................................................................................................................

Pm1200 Internal Speaker Reassembly62................................................................................................................................................................

Figure 6-11. Installing Special Nut To Channel Selector Switch62................................................................................................................................................................

Figure 6-12. Installing Volume Knob And Channel Selector Knob62................................................................................................................................................................

Pm1200 Control Head Display Unit Board Kit Reassembly63................................................................................................................................................................

Figure 6-13. Installing Speaker Fittings And Screws To Internal Speaker Bosses63................................................................................................................................................................

Figure 6-14. Installing The Internal Speaker Screws63................................................................................................................................................................

Figure 6-15. Insert Channel Group Knob And Power Knob To Front Housing63................................................................................................................................................................

Pm1200 Control Head Panel-interface Unit Board Kit Reassembly64................................................................................................................................................................

Figure 6-16. Display Unit Board Screw Sequence64................................................................................................................................................................

Figure 6-17. Connecting Speaker Mating Connector64................................................................................................................................................................

Pm1200 Control Head Back Housing Reassembly65................................................................................................................................................................

Figure 6-18. Installing Connection Cable (display Unit Board Connector)65................................................................................................................................................................

Figure 6-19. Back Housing Screw Sequence66................................................................................................................................................................

Figure 6-20. Installing Special Nut To Speaker Phone Jack66................................................................................................................................................................

Figure 6-21. Installing Remote Radio Control Cable To Back Housing67................................................................................................................................................................

Figure 6-22. Installing Screws To Cable Strain Relief Plate67................................................................................................................................................................

Radio Disassembly/reassembly68................................................................................................................................................................

Transceiver Front Panel Disassembly/reassembly68................................................................................................................................................................

Transceiver Front Panel Disassembly68................................................................................................................................................................

Figure 6-23. Removing Screws From Cable Strain Relief Plate68................................................................................................................................................................

Figure 6-24. Removing Remote Radio Control Cable From Front Panel68................................................................................................................................................................

Figure 6-25. Removing Screws From Top Cover69................................................................................................................................................................

Figure 6-26. Lifting The Top Cover69................................................................................................................................................................

Transceiver Front Panel Reassembly70................................................................................................................................................................

Figure 6-27. Removing Connection Cable70................................................................................................................................................................

Figure 6-28. Installing The Connection Cable70................................................................................................................................................................

Figure 6-29. Installing Front Panel Screws71................................................................................................................................................................

Figure 6-30. Installing Bottom Screws To Front Panel71................................................................................................................................................................

Figure 6-31. Sequence For Installing Top Cover Screws72................................................................................................................................................................

Figure 6-32. Installing Remote Radio Control Cable To Front Panel72................................................................................................................................................................

Rf-interface Board Kit Disassembly/reassembly73................................................................................................................................................................

Rf-interface Board Kit Disassembly73................................................................................................................................................................

Figure 6-33. Sequence For Installing Cable Relief Plate Screws73................................................................................................................................................................

Figure 6-34. Installing Remote Radio Control Cable To Front Panel73................................................................................................................................................................

Rf-interface Board Kit Reassembly74................................................................................................................................................................

Main-unit Board Kit Disassembly/reassembly74................................................................................................................................................................

Main-unit Board Kit Disassembly74................................................................................................................................................................

Figure 6-35. Sequence For Installing Rf-interface Kit Screws74................................................................................................................................................................

Figure 6-36. Removing Screws From Main-unit Board Kit75................................................................................................................................................................

Figure 6-37. Removing Screws From Main-unit Board Kit75................................................................................................................................................................

Figure 6-38. Removing Mating Connection From Main-unit Board Kit76................................................................................................................................................................

Figure 6-39. Removing Holder From Chassis76................................................................................................................................................................

Figure 6-40. Desolder Tx And Rx Wires77................................................................................................................................................................

Figure 6-41. Removing Screws From Main-unit Board Kit77................................................................................................................................................................

Main-unit Board Kit Reassembly78................................................................................................................................................................

Figure 6-42. Removing The Main-unit Board Kit78................................................................................................................................................................

Figure 6-43. Pasting Poron Pad To Main-unit Board Kit78................................................................................................................................................................

Figure 6-44. Position Of Electronic Component - Q201879................................................................................................................................................................

Figure 6-45. Inserting Main-unit Board Kit Into Chassis79................................................................................................................................................................

Figure 6-46. Sequence For Installing Main-unit Board Kit Screws80................................................................................................................................................................

Figure 6-47. Resolder Tx And Rx Wires To Main-unit Board Kit80................................................................................................................................................................

Figure 6-48. Inserting Holder To Fix The Electronic Component81................................................................................................................................................................

Figure 6-49. Connect Mating Connector To Main-unit Board Kit81................................................................................................................................................................

Pa-unit Board Kit Disassembly/reassembly82................................................................................................................................................................

Pa-unit Board Kit Disassembly82................................................................................................................................................................

Figure 6-50. Connecting Power Wire Assembly To Main-unit Board Kit82................................................................................................................................................................

Figure 6-51. Removing Screws From Top Cover82................................................................................................................................................................

Figure 6-52. Lifting The Top Cover83................................................................................................................................................................

Figure 6-53. Removing Screws From Main-unit Board Kit And Pa-unit Board Kit83................................................................................................................................................................

Figure 6-54. Removing Power Wire Assembly From The Chassis84................................................................................................................................................................

Figure 6-55. Removing Mating Connection From Pa-unit Board Kit84................................................................................................................................................................

Figure 6-56. Removing Screws From Antenna Connector84................................................................................................................................................................

Figure 6-57. Desoldering Antenna Connector And Earth Plate From Pa-unit Board Kit85................................................................................................................................................................

Figure 6-58. Desoldering Tx And Rx Wires85................................................................................................................................................................

Figure 6-59. Removing 5 Sems Screws From Pa-unit Board Kit86................................................................................................................................................................

Figure 6-60. Removing 4 Sems Screws From Pa-unit Board Kit86................................................................................................................................................................

Figure 6-61. Removing Taptite Screws From Pa-unit Board Kit87................................................................................................................................................................

Pa-unit Board Kit Reassembly88................................................................................................................................................................

Figure 6-62. Location For Thermal Compound88................................................................................................................................................................

Figure 6-63. Placing Pa-unit Board Kit Into Chassis88................................................................................................................................................................

Figure 6-64. Connecting Power Wire Assembly To Main-unit Board Kit89................................................................................................................................................................

Figure 6-65. Installing Sequence For Pa-unit Board Kit Screws89................................................................................................................................................................

Figure 6-66. Sequence For Installing Taptite Screws On Pa-unit Board Kit90................................................................................................................................................................

Figure 6-67. Resolder Tx And Rx Wire To Pa-unit Board Kit90................................................................................................................................................................

Figure 6-68. Sequence For Installing Binding Head Screws On Pa-unit Board Kit91................................................................................................................................................................

Figure 6-69. Resoldering Antenna Connector And Earth Plate91................................................................................................................................................................

Figure 6-70. Connecting Mating Connector To Pa-unit Board Kit92................................................................................................................................................................

Figure 6-71. Inserting Power Wire Assembly Into The Chassis92................................................................................................................................................................

Figure 6-72. Connecting Power Wire Assembly To Pa-unit Board Kit93................................................................................................................................................................

Figure 6-73. Inserting Power Wire Assembly Into The Chassis93................................................................................................................................................................

Connector-unit Board Kit Disassembly/reassembly94................................................................................................................................................................

Connector-unit Board Kit Disassembly94................................................................................................................................................................

Figure 6-74. Sequence For Installing Top Cover Screws94................................................................................................................................................................

Figure 6-75. Removing Lock Plate95................................................................................................................................................................

Figure 6-76. Removing Connector Assembly95................................................................................................................................................................

Figure 6-77. Removing Taptite Screws From Connector-unit Board95................................................................................................................................................................

Connector-unit Board Kit Reassembly96................................................................................................................................................................

Figure 6-78. Removing Mating Connection From Connector-unit Board Kit96................................................................................................................................................................

Figure 6-79. Removing Mating Connection From Connector-unit Board Kit96................................................................................................................................................................

Figure 6-80. Sequence For Installing Connector-unit Board Kit Screws97................................................................................................................................................................

Figure 6-81. Installing Connector Assembly97................................................................................................................................................................

Figure 6-82. Installing Lock Plate To Connector Assembly97................................................................................................................................................................

Option Board Disassembly/reassembly98................................................................................................................................................................

Option Board Disassembly98................................................................................................................................................................

Figure 6-83. Removing Screws From Top Cover98................................................................................................................................................................

Figure 6-84. Removing Screws From Chassis98................................................................................................................................................................

Option Board Reassembly99................................................................................................................................................................

Figure 6-85. Removing Interface Board And Soption Board99................................................................................................................................................................

Figure 6-86. Pasting Foam To Interface Board99................................................................................................................................................................

Figure 6-87. Installing Interface Board To Chassis100................................................................................................................................................................

Figure 6-88. Paste Foam To Option Board100................................................................................................................................................................

Figure 6-89. Attach Option Board To Interface Board100................................................................................................................................................................

Chassis Thermal Compound Replacement Procedure101................................................................................................................................................................

Figure 6-90. Sequence For Installing Top Cover Screws101................................................................................................................................................................

Figure 6-91. Chassis Thermal Compound Locations101................................................................................................................................................................

Fastener Torque Chart102................................................................................................................................................................

Table 6-2. Chassis Thermal Pad Parts102................................................................................................................................................................

Table 6-3. Fastener Torque Chart102................................................................................................................................................................

Chapter 7 Basic Troubleshooting105................................................................................................................................................................

Accessory Connectors105................................................................................................................................................................

20-pin Accessory Connector105................................................................................................................................................................

Figure 7-1. Transceiver Rear Accessory Connector Pin Configuration105................................................................................................................................................................

Replacement Board Procedures106................................................................................................................................................................

Transmitter Troubleshooting106................................................................................................................................................................

Table 7-1. Transmitter Troubleshooting Chart106................................................................................................................................................................

Receiver Troubleshooting107................................................................................................................................................................

Table 7-2. Receiver Troubleshooting Chart107................................................................................................................................................................

Chapter 8 Functional Block Diagrams And Connectors109................................................................................................................................................................

Figure 8-1. Pm1200 Functional Block Diagram109................................................................................................................................................................

Table 8-1. Table Of Functional Block Diagrams And Connectors109................................................................................................................................................................

Pm1200 Functional Block Diagram 1110................................................................................................................................................................

Pm1200functional Block Diagram 2111................................................................................................................................................................

Pm1200 Functional Block Diagram 3111................................................................................................................................................................

Pm1200 Connection Diagram113................................................................................................................................................................

Figure 8-4. Pm1200 Connection Diagram113................................................................................................................................................................

Transmitter Block Diagram114................................................................................................................................................................

Figure 8-5. Transmitter Block Diagram114................................................................................................................................................................

Synthesizer Block Diagram115................................................................................................................................................................

Figure 8-6. Synthesizer Block Diagram115................................................................................................................................................................

Transmit Audio Block Diagram116................................................................................................................................................................

Figure 8-7. Transmit Audio Block Diagram116................................................................................................................................................................

Radio Connector Locations117................................................................................................................................................................

Radio Connector Locations (cont.)117................................................................................................................................................................

Figure 8-8. Remote-mount Radio Connector Locations117................................................................................................................................................................

Figure 8-9. Pa Unit Board Connector Location118................................................................................................................................................................

Chapter 9 Exploded Views And Parts Lists119................................................................................................................................................................

Table 9-1. Table Of Exploded Views119................................................................................................................................................................

Pm1200 Control Head Exploded View120................................................................................................................................................................

Figure 9-1. Pm1200 Control Head Exploded View120................................................................................................................................................................

Table 9-2. Pm1200 Control Head Parts List120................................................................................................................................................................

Pm1200 Radio Exploded View121................................................................................................................................................................

Figure 9-2. Pm1200 Radio Exploded View121................................................................................................................................................................

Table 9-3. Pm1200 Radio Parts List121................................................................................................................................................................

Appendix A Replacement Parts Ordering123................................................................................................................................................................

Basic Ordering Information123................................................................................................................................................................

Motorola Online123................................................................................................................................................................

Mail Orders123................................................................................................................................................................

Telephone Orders123................................................................................................................................................................

Fax Orders123................................................................................................................................................................

Parts Identification124................................................................................................................................................................

Product Customer Service124................................................................................................................................................................

A.6 Parts Identification124................................................................................................................................................................

Appendix B Motorola Service Centers125................................................................................................................................................................

Servicing Information125................................................................................................................................................................

Motorola Service Center125................................................................................................................................................................

Motorola Federal Technical Center125................................................................................................................................................................

B.1 Servicing Information125................................................................................................................................................................

Glossary127................................................................................................................................................................

Index135................................................................................................................................................................

Motorola PM1200 User Manual (56 pages)

Brand: Motorola | Category: Radio | Size: 8.22 MB

Declaration Of Conformity3................................................................................................................................................................

Approved Accessories7................................................................................................................................................................

Additional Information7................................................................................................................................................................

Operational Warnings8................................................................................................................................................................

Potentially Explosive Atmospheres8................................................................................................................................................................

Computer Software Copyrights9................................................................................................................................................................

Documentation Copyrights9................................................................................................................................................................

Disclaimer9................................................................................................................................................................

Table Of Contents11................................................................................................................................................................

Pm1200 Operating Manual13................................................................................................................................................................

Controls & Connectors15................................................................................................................................................................

Front Panel15................................................................................................................................................................

Rear (heatsink)18................................................................................................................................................................

Basic Operation Of The Transceiver19................................................................................................................................................................

Switching Power On/off19................................................................................................................................................................

Setting The Volume19................................................................................................................................................................

Transmitting19................................................................................................................................................................

Selecting Groups And Channels20................................................................................................................................................................

Automatic Time-out Timer20................................................................................................................................................................

Radio Firmware Features21................................................................................................................................................................

Radio Configuration23................................................................................................................................................................

Squelch Level33................................................................................................................................................................

Public Address34................................................................................................................................................................

Speaker Change34................................................................................................................................................................

Alpha Numeric35................................................................................................................................................................

Horn Alert36................................................................................................................................................................

Home Channel36................................................................................................................................................................

Selected Channel Priority37................................................................................................................................................................

Ignition Sense40................................................................................................................................................................

Accessories41................................................................................................................................................................

Speakers41................................................................................................................................................................

Microphones41................................................................................................................................................................

Switches41................................................................................................................................................................

Miscellaneous42................................................................................................................................................................

Antenna42................................................................................................................................................................

Signaling Boards43................................................................................................................................................................

Cables43................................................................................................................................................................

Glossary45................................................................................................................................................................

Commercial Warranty And Service47................................................................................................................................................................

Limited Warranty47................................................................................................................................................................

Service51................................................................................................................................................................

Pm1200 Mobile Radio With Control Head53................................................................................................................................................................

Motorola PM1200 Installation Manual (54 pages)

Brand: Motorola | Category: Radio | Size: 8.43 MB

Product Safety And Rf Exposure Compliance3................................................................................................................................................................

Manual Revisions3................................................................................................................................................................

Document Copyrights3................................................................................................................................................................

Disclaimer3................................................................................................................................................................

Trademarks3................................................................................................................................................................

Computer Software Copyrights3................................................................................................................................................................

Installation Requirements For Compliance With Radio Frequency (rf) Energy Exposure Safety Standards4................................................................................................................................................................

Table Of Contents5................................................................................................................................................................

Mobile Radio Model Numbering Scheme11................................................................................................................................................................

Commercial Warranty13................................................................................................................................................................

Limited Warranty13................................................................................................................................................................

Motorola Communication Products13................................................................................................................................................................

What This Warranty Covers And For How Long13................................................................................................................................................................

General Provisions13................................................................................................................................................................

State Law Rights14................................................................................................................................................................

How To Get Warranty Service14................................................................................................................................................................

What This Warranty Does Not Cover14................................................................................................................................................................

Patent And Software Provisions15................................................................................................................................................................

Governing Law15................................................................................................................................................................

Chapter 1 Introduction17................................................................................................................................................................

Mobile Radio Description17................................................................................................................................................................

Dimensions17................................................................................................................................................................

Figure 1-1. Front View Of Remote Mount Control Head Trunnion17................................................................................................................................................................

Figure 1-2. Side View Of Remote Mount Control Head Trunnion17................................................................................................................................................................

Figure 1-3. Front View Of Transceiver17................................................................................................................................................................

Figure 1-4. Side View Of Transceiver17................................................................................................................................................................

Remote Mount Configuration18................................................................................................................................................................

Tools Required For Pm1200 Installations18................................................................................................................................................................

Chapter 2 Standard Configurations19................................................................................................................................................................

Planning The Installation19................................................................................................................................................................

Figure 2-1. Remote Mount-control Head In Console19................................................................................................................................................................

Figure 2-2. Remote Mount-control Head In Dash19................................................................................................................................................................

Figure 2-3. Remote Mount-control Head On Top Or Under Dash19................................................................................................................................................................

Figure 2-4. Radio Installation (120w Remote High Power With Pinouts)20................................................................................................................................................................

Figure 2-5. Remote Control Head Pinouts20................................................................................................................................................................

Radio Mounting23................................................................................................................................................................

Figure 2-6. Transceiver Rear Accessory Connector Pin Configuration23................................................................................................................................................................

Remote Mount With Trunnion24................................................................................................................................................................

Transceiver24................................................................................................................................................................

Figure 2-7. Trunnion Orientation For 120w Radios24................................................................................................................................................................

Figure 2-8. 120w Radio Mounting Into Screw-mounted Trunnion25................................................................................................................................................................

Control Head And Remote Mount Cabling26................................................................................................................................................................

Figure 2-9. Pm1200 Control Head26................................................................................................................................................................

Figure 2-10. Control Head Installation Exploded View27................................................................................................................................................................

Figure 2-11. Control Head Rear View27................................................................................................................................................................

Figure 2-12. Transceiver Exploded View28................................................................................................................................................................

Power Cable29................................................................................................................................................................

Figure 2-13. Gasket29................................................................................................................................................................

Antenna Installation31................................................................................................................................................................

Selecting An Antenna Site/location On A Metal Body Vehicle31................................................................................................................................................................

Mini-uhf Connection32................................................................................................................................................................

Figure 2-15. Mini-uhf Connection32................................................................................................................................................................

Completing The Installation33................................................................................................................................................................

Figure 2-16. Mini-uhf Connector Tool33................................................................................................................................................................

Chapter 3 Options And Accessories Installation35................................................................................................................................................................

Emergency Pushbutton, Footswitch, Horn Relay, And Light Relay Installation35................................................................................................................................................................

Emergency Pushbutton Or Footswitch Installation35................................................................................................................................................................

Horn (external Alarm) Relay Installation35................................................................................................................................................................

Lights (external Alarm) Relay Installation35................................................................................................................................................................

Speaker36................................................................................................................................................................

Figure 3-1. Speaker Mounting36................................................................................................................................................................

Microphone Hang-up Clip37................................................................................................................................................................

Standard Hang-up Clip37................................................................................................................................................................

Handheld Hang-up Box37................................................................................................................................................................

Ignition Sense Wiring37................................................................................................................................................................

Ignition Sense Wiring Installation37................................................................................................................................................................

Option Board38................................................................................................................................................................

Figure 3-2. Paste Foam To Interface Board38................................................................................................................................................................

Figure 3-3. Installing Interface Board38................................................................................................................................................................

Figure 3-4. Paste Foam To Option Board39................................................................................................................................................................

Figure 3-5. Installation Option Board To Interface Board39................................................................................................................................................................

Figure 3-6. Top Cover Screws Sequence40................................................................................................................................................................

Chapter 4 Finishing The Installation41................................................................................................................................................................

Appendix A Replacement Parts Ordering43................................................................................................................................................................

Basic Ordering Information43................................................................................................................................................................

Motorola Online43................................................................................................................................................................

Mail Orders43................................................................................................................................................................

Parts Identification44................................................................................................................................................................

Product Customer Service44................................................................................................................................................................

A.6 Parts Identification44................................................................................................................................................................

Glossary45................................................................................................................................................................