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Motorola PM1200 manuals available for free PDF download: Basic Service Manual, User Manual, Installation Manual
Motorola PM1200 Basic Service Manual (138 pages)
Brand:
Motorola
| Category:
Radio
| Size: 17.56 MB
Table of Contents
4
Foreword
4
Manual Revisions
4
Computer Software Copyrights
4
Document Copyrights
4
Disclaimer
4
Trademarks
5
Document History
7
Table of Contents
17
Commercial Warranty
17
Limited Warranty
17
Motorola Communication Products
17
What This Warranty Covers and for How Long
17
General Provisions
18
State Law Rights
18
How to Get Warranty Service
18
What This Warranty Does Not Cover
19
Patent and Software Provisions
19
Governing Law
20
Model Numbering, Charts, and Specifications
20
Mobile Radio Model Numbering Scheme
21
PM1200 Low Band (A) 29.7-37Mhz 120 Watt Model Chart
22
PM1200 Low Band (B) 37-50Mhz 120 Watt Model Chart
23
PM1200 Low-Band (A) 29.7-37Mhz Radio Specifications
24
PM1200 Low Band (B) 37-50Mhz Radio Specifications
25
Chapter 1 Introduction
25
Notations Used in This Manual
25
Radio Description
25
Table 1-1. PM1200 Radio Frequency Ranges and Power Levels
26
PM1200 Control Head Descriptions
26
PM1200 Control Head
26
PM1200 Controls
27
Chapter 2 Basic Maintenance
27
Introduction
27
Preventive Maintenance
27
Inspection
27
Cleaning
28
Cleaning External Plastic Surfaces
28
Cleaning Internal Circuit Boards and Components
28
General Radio Care and Handling Precautions
28
RF Power Amplifier (RF PA) Heatsinking
28
Handling Precautions
31
Chapter 3 Basic Theory of Operation
31
Introduction
31
General Overview
32
Controller Section
32
Introduction
32
Surrounding Controller Region
32
Voltage Regulation
32
Emergency
33
Control Head Assembly
33
Controller
33
Power Management (Power Control Microcontroller and Voltage Regulators)
33
Voltage Regulators
33
User Interface (Keypad, STN Display, Volume Selector Knob, Microphone and Speaker) Section
33
Display
34
Analog Mode of Operation
34
General
34
Receive Operation
35
Transmit Operation
35
Radio-Frequency Power Amplifier (RF PA) and Output Network (ON)
36
Gain Stages
36
Circuit Protection
36
DC Interconnect
36
DCS Demodulator
36
CTCSS Encoder/Decoder
36
Mpu
37
PLL Synthesizer
39
Chapter 4 Test Equipment, Service Aids, and Tools
39
Recommended Test Equipment
39
Table 4-1. Recommended Motorola Test Equipment
39
Table 4-2. Recommended Non-Motorola Test Equipment
40
Service Aids and Recommended Tools
40
Table 4-3. Service Aids for PM1200 Board-Level Troubleshooting
40
Table 4-4. Recommended Motorola Tools for Board-Level Troubleshooting
40
Table 4-5. Recommended Non-Motorola Tools for Board-Level Troubleshooting
41
Field Programming Equipment
41
PM1200 Field Programming
41
Field-Programming Items
41
Table 4-6. PM1200 Radio Field-Programming Items
43
Chapter 5 Radio Alignment and Programming Procedures
43
Introduction of Radio Alignment Procedures
44
Required Test Equipment
44
Alignment Preparation & Precautions
45
Alignment
45
PLL & Transmitter
45
Pll VCV
45
Figure 5-1. AF Test Adapter Schematics
45
Table 5-1. Alignment Channel Frequencies
46
PLL Reference Frequency
46
Transmitter Output Power LVHF
46
Transmitter Deviation
46
Microphone Audio Modulation Level
46
CTCSS Modulation Level
46
DCS Modulation Level
47
Squelch Threshold
47
PM1200 Radio Alignment Software
47
Installing the Radio Alignment Software
47
Equipment Setup and Radio Alignment Software Execution
47
Figure 5-2. Radio RF Test Equipment Setup
48
RX Tune Alignment
48
Figure 5-3. Power On Start Screen
48
Figure 5-4. Adjustment Data Screen
49
SQL Alignment
49
SQL Threshold Alignment
49
Figure 5-5. RX Tune Alignment Screen
50
SQL Tight Alignment
50
SQL RSSI Alignment
50
Figure 5-6. SQL Alignment Screen
51
TX Power Alignment
51
TX Deviation Alignment
51
Maximum Deviation
51
Figure 5-7. TX Power Alignment Screen
51
Table 5-2. Transmit Output Power
52
TPL Deviation
52
DPL Deviation
52
Figure 5-8. Maximum Deviation Screen
53
Writing the Alignment Data to the Radio
53
Exiting the Radio Alignment Software
53
Figure 5-9. Adjustment Data Writing Screen
54
Introduction of Programming Procedures
54
CPS Programming Setup
54
Figure 5-10. CPS Programming Setup with RIB
54
Figure 5-11. CPS Programming Setup Cable with Internal RIB
55
Chapter 6 Disassembly/Reassembly Procedures
55
Introduction
55
Replacement Procedures
55
Required Tools and Supplies
55
Table 6-1. Required Tools and Supplies
56
Control Head Boards Disassembly/Reassembly
56
PM1200 Control Head Disassembly
56
PM1200 Control Head Back Housing Disassembly
56
Figure 6-1. Removing Screws From Cable Strain Relief Plate
57
Figure 6-2. Removing Remote Radio Control Cable From Back Housing
57
Figure 6-3. Removing Special Nut From Speaker Phone Jack
58
PM1200 Control Head Panel-Interface Unit Board Kit Disassembly
58
Figure 6-4. Removing Connection Cable (Display Unit Board Connector)
59
PM1200 Control Head Display Unit Board Kit Disassembly
59
PM1200 Control Head VR Unit Board Kit Disassembly
59
Figure 6-5. Removing Speaker Mating Connector
59
Figure 6-6. Removing Volume Knob and Channel Selector Knob
60
PM1200 Control Head Key Unit Board Kit Disassembly
60
PM1200 Control Head Internal Speaker Disassembly
60
Figure 6-7. Removing Special Nut From Channel Selector Switch
60
Figure 6-8. Removing the Internal Speaker Screws
61
PM1200 Control Head Reassembly
61
PM1200 Control Head Key Unit Board Kit Reassembly
61
PM1200 Control Head VR Unit Board Kit Reassembly
61
Figure 6-9. Removing the Speaker Fittings From Internal Speaker Bosses
61
Figure 6-10. Key Unit Board Screws Sequence
62
PM1200 Internal Speaker Reassembly
62
Figure 6-11. Installing Special Nut to Channel Selector Switch
62
Figure 6-12. Installing Volume Knob and Channel Selector Knob
63
PM1200 Control Head Display Unit Board Kit Reassembly
63
Figure 6-13. Installing Speaker Fittings and Screws to Internal Speaker Bosses
63
Figure 6-14. Installing the Internal Speaker Screws
63
Figure 6-15. Insert Channel Group Knob and Power Knob to Front Housing
64
PM1200 Control Head Panel-Interface Unit Board Kit Reassembly
64
Figure 6-16. Display Unit Board Screw Sequence
64
Figure 6-17. Connecting Speaker Mating Connector
65
PM1200 Control Head Back Housing Reassembly
65
Figure 6-18. Installing Connection Cable (Display Unit Board Connector)
66
Figure 6-19. Back Housing Screw Sequence
66
Figure 6-20. Installing Special Nut to Speaker Phone Jack
67
Figure 6-21. Installing Remote Radio Control Cable to Back Housing
67
Figure 6-22. Installing Screws to Cable Strain Relief Plate
68
Radio Disassembly/Reassembly
68
Transceiver Front Panel Disassembly/Reassembly
68
Transceiver Front Panel Disassembly
68
Figure 6-23. Removing Screws From Cable Strain Relief Plate
68
Figure 6-24. Removing Remote Radio Control Cable From Front Panel
69
Figure 6-25. Removing Screws From Top Cover
69
Figure 6-26. Lifting the Top Cover
70
Transceiver Front Panel Reassembly
70
Figure 6-27. Removing Connection Cable
70
Figure 6-28. Installing the Connection Cable
71
Figure 6-29. Installing Front Panel Screws
71
Figure 6-30. Installing Bottom Screws to Front Panel
72
Figure 6-31. Sequence for Installing Top Cover Screws
72
Figure 6-32. Installing Remote Radio Control Cable to Front Panel
73
Rf-Interface Board Kit Disassembly/Reassembly
73
Rf-Interface Board Kit Disassembly
73
Figure 6-33. Sequence for Installing Cable Relief Plate Screws
73
Figure 6-34. Installing Remote Radio Control Cable to Front Panel
74
Rf-Interface Board Kit Reassembly
74
Main-Unit Board Kit Disassembly/Reassembly
74
Main-Unit Board Kit Disassembly
74
Figure 6-35. Sequence for Installing Rf-Interface Kit Screws
75
Figure 6-36. Removing Screws From Main-Unit Board Kit
75
Figure 6-37. Removing Screws From Main-Unit Board Kit
76
Figure 6-38. Removing Mating Connection From Main-Unit Board Kit
76
Figure 6-39. Removing Holder From Chassis
77
Figure 6-40. Desolder Tx and Rx Wires
77
Figure 6-41. Removing Screws From Main-Unit Board Kit
78
Main-Unit Board Kit Reassembly
78
Figure 6-42. Removing the Main-Unit Board Kit
78
Figure 6-43. Pasting Poron Pad to Main-Unit Board Kit
79
Figure 6-44. Position of Electronic Component - Q2018
79
Figure 6-45. Inserting Main-Unit Board Kit Into Chassis
80
Figure 6-46. Sequence for Installing Main-Unit Board Kit Screws
80
Figure 6-47. Resolder Tx and Rx Wires to Main-Unit Board Kit
81
Figure 6-48. Inserting Holder to Fix the Electronic Component
81
Figure 6-49. Connect Mating Connector to Main-Unit Board Kit
82
Pa-Unit Board Kit Disassembly/Reassembly
82
Pa-Unit Board Kit Disassembly
82
Figure 6-50. Connecting Power Wire Assembly to Main-Unit Board Kit
82
Figure 6-51. Removing Screws From Top Cover
83
Figure 6-52. Lifting the Top Cover
83
Figure 6-53. Removing Screws From Main-Unit Board Kit and Pa-Unit Board Kit
84
Figure 6-54. Removing Power Wire Assembly From the Chassis
84
Figure 6-55. Removing Mating Connection From Pa-Unit Board Kit
84
Figure 6-56. Removing Screws From Antenna Connector
85
Figure 6-57. Desoldering Antenna Connector and Earth Plate From Pa-Unit Board Kit
85
Figure 6-58. Desoldering Tx and Rx Wires
86
Figure 6-59. Removing 5 SEMS Screws From Pa-Unit Board Kit
86
Figure 6-60. Removing 4 SEMS Screws From Pa-Unit Board Kit
87
Figure 6-61. Removing Taptite Screws From Pa-Unit Board Kit
88
Pa-Unit Board Kit Reassembly
88
Figure 6-62. Location for Thermal Compound
88
Figure 6-63. Placing Pa-Unit Board Kit Into Chassis
89
Figure 6-64. Connecting Power Wire Assembly to Main-Unit Board Kit
89
Figure 6-65. Installing Sequence for Pa-Unit Board Kit Screws
90
Figure 6-66. Sequence for Installing Taptite Screws On Pa-Unit Board Kit
90
Figure 6-67. Resolder Tx and Rx Wire to Pa-Unit Board Kit
91
Figure 6-68. Sequence for Installing Binding Head Screws On Pa-Unit Board Kit
91
Figure 6-69. Resoldering Antenna Connector and Earth Plate
92
Figure 6-70. Connecting Mating Connector to Pa-Unit Board Kit
92
Figure 6-71. Inserting Power Wire Assembly Into the Chassis
93
Figure 6-72. Connecting Power Wire Assembly to Pa-Unit Board Kit
93
Figure 6-73. Inserting Power Wire Assembly Into the Chassis
94
Connector-Unit Board Kit Disassembly/Reassembly
94
Connector-Unit Board Kit Disassembly
94
Figure 6-74. Sequence for Installing Top Cover Screws
95
Figure 6-75. Removing Lock Plate
95
Figure 6-76. Removing Connector Assembly
95
Figure 6-77. Removing Taptite Screws From Connector-Unit Board
96
Connector-Unit Board Kit Reassembly
96
Figure 6-78. Removing Mating Connection From Connector-Unit Board Kit
96
Figure 6-79. Removing Mating Connection From Connector-Unit Board Kit
97
Figure 6-80. Sequence for Installing Connector-Unit Board Kit Screws
97
Figure 6-81. Installing Connector Assembly
97
Figure 6-82. Installing Lock Plate to Connector Assembly
98
Option Board Disassembly/Reassembly
98
Option Board Disassembly
98
Figure 6-83. Removing Screws From Top Cover
98
Figure 6-84. Removing Screws From Chassis
99
Option Board Reassembly
99
Figure 6-85. Removing Interface Board and Soption Board
99
Figure 6-86. Pasting Foam to Interface Board
100
Figure 6-87. Installing Interface Board to Chassis
100
Figure 6-88. Paste Foam to Option Board
100
Figure 6-89. Attach Option Board to Interface Board
101
Chassis Thermal Compound Replacement Procedure
101
Figure 6-90. Sequence for Installing Top Cover Screws
101
Figure 6-91. Chassis Thermal Compound Locations
102
Fastener Torque Chart
102
Table 6-2. Chassis Thermal Pad Parts
102
Table 6-3. Fastener Torque Chart
105
Chapter 7 Basic Troubleshooting
105
Introduction
105
Accessory Connectors
105
20-Pin Accessory Connector
105
Figure 7-1. Transceiver Rear Accessory Connector Pin Configuration
106
Replacement Board Procedures
106
Transmitter Troubleshooting
106
Table 7-1. Transmitter Troubleshooting Chart
107
Receiver Troubleshooting
107
Table 7-2. Receiver Troubleshooting Chart
109
Chapter 8 Functional Block Diagrams and Connectors
109
Figure 8-1. PM1200 Functional Block Diagram
109
Table 8-1. Table of Functional Block Diagrams and Connectors
110
PM1200 Functional Block Diagram 1
111
PM1200 Functional Block Diagram 3
112
PM1200 Functional Block Diagram 3
111
Pm1200Functional Block Diagram 2
113
Figure 8-4. PM1200 Connection Diagram
113
PM1200 Connection Diagram
114
Figure 8-5. Transmitter Block Diagram
114
Transmitter Block Diagram
115
Figure 8-6. Synthesizer Block Diagram
115
Synthesizer Block Diagram
116
Figure 8-7. Transmit Audio Block Diagram
116
Transmit Audio Block Diagram
117
Figure 8-8. Remote-Mount Radio Connector Locations
117
Radio Connector Locations
117
Radio Connector Locations (Cont.)
118
Figure 8-9. PA Unit Board Connector Location
118
Radio Connector Locations (Cont.)
119
Chapter 9 Exploded Views and Parts Lists
119
Table 9-1. Table of Exploded Views
120
PM1200 Control Head Exploded View
120
Figure 9-1. PM1200 Control Head Exploded View
120
Table 9-2. PM1200 Control Head Parts List
121
PM1200 Radio Exploded View
121
Figure 9-2. PM1200 Radio Exploded View
121
Table 9-3. PM1200 Radio Parts List
123
Appendix A Replacement Parts Ordering
123
Basic Ordering Information
123
Motorola Online
123
Mail Orders
123
Telephone Orders
123
Fax Orders
124
Parts Identification
124
Product Customer Service
124
A.6 Parts Identification
125
Appendix B Motorola Service Centers
125
Servicing Information
125
Motorola Service Center
125
Motorola Federal Technical Center
125
B.1 Servicing Information
127
Glossary
135
Index
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Motorola PM1200 Installation Manual (54 pages)
Brand:
Motorola
| Category:
Radio
| Size: 8.43 MB
Table of Contents
3
Computer Software Copyrights
3
Disclaimer
3
Document Copyrights
3
Manual Revisions
3
Product Safety and RF Exposure Compliance
3
Trademarks
4
Installation Requirements for Compliance with Radio Frequency (RF) Energy Exposure Safety Standards
5
Table of Contents
11
Mobile Radio Model Numbering Scheme
13
Commercial Warranty
13
Limited Warranty
13
Motorola Communication Products
13
What This Warranty Covers and for How Long
13
General Provisions
14
State Law Rights
14
How to Get Warranty Service
14
What This Warranty Does Not Cover
15
Patent and Software Provisions
15
Governing Law
17
Chapter 1 Introduction
17
Mobile Radio Description
17
Dimensions
17
Figure 1-1. Front View of Remote Mount Control Head Trunnion
17
Figure 1-2. Side View of Remote Mount Control Head Trunnion
17
Figure 1-3. Front View of Transceiver
18
Remote Mount Configuration
18
Tools Required for PM1200 Installations
19
Chapter 2 Standard Configurations
19
Planning the Installation
19
Figure 2-1. Remote Mount-Control Head in Console
19
Figure 2-2. Remote Mount-Control Head in Dash
19
Figure 2-3. Remote Mount-Control Head On Top or Under Dash
20
Figure 2-4. Radio Installation (120W Remote High Power with Pinouts)
20
Figure 2-5. Remote Control Head Pinouts
23
Radio Mounting
23
Figure 2-6. Transceiver Rear Accessory Connector Pin Configuration
24
Remote Mount with Trunnion
24
Transceiver
24
Figure 2-7. Trunnion Orientation for 120W Radios
25
Figure 2-8. 120W Radio Mounting Into Screw-Mounted Trunnion
26
Control Head and Remote Mount Cabling
26
Figure 2-9. PM1200 Control Head
27
Figure 2-10. Control Head Installation Exploded View
27
Figure 2-11. Control Head Rear View
28
Figure 2-12. Transceiver Exploded View
29
Power Cable
29
Figure 2-13. Gasket
31
Antenna Installation
31
Selecting an Antenna Site/Location On a Metal Body Vehicle
32
Mini-Uhf Connection
32
Figure 2-15. Mini-Uhf Connection
33
Completing the Installation
33
Figure 2-16. Mini-Uhf Connector Tool
35
Chapter 3 Options and Accessories Installation
35
Emergency Pushbutton, Footswitch, Horn Relay, and Light Relay Installation
35
Emergency Pushbutton or Footswitch Installation
35
Horn (External Alarm) Relay Installation
35
Lights (External Alarm) Relay Installation
36
Speaker
36
Figure 3-1. Speaker Mounting
37
Microphone Hang-Up Clip
37
Standard Hang-Up Clip
37
Handheld Hang-Up Box
37
Ignition Sense Wiring
37
Ignition Sense Wiring Installation
37
Chapter 3 Options and Accessories Installation
38
Option Board
38
Figure 3-2. Paste Foam to Interface Board
38
Figure 3-3. Installing Interface Board
39
Figure 3-4. Paste Foam to Option Board
39
Figure 3-5. Installation Option Board to Interface Board
40
Figure 3-6. Top Cover Screws Sequence
41
Chapter 4 Finishing the Installation
43
Appendix A Replacement Parts Ordering
43
Basic Ordering Information
43
Motorola Online
43
Mail Orders
44
Parts Identification
44
Product Customer Service
44
A.6 Parts Identification
45
Glossary
Motorola PM1200 User Manual (56 pages)
Brand:
Motorola
| Category:
Radio
| Size: 8.22 MB
Table of Contents
11
Table of Contents
3
Declaration of Conformity
7
Approved Accessories
7
Additional Information
8
Operational Warnings
8
Potentially Explosive Atmospheres
9
Computer Software Copyrights
9
Documentation Copyrights
9
Disclaimer
11
Table of Contents
13
PM1200 Operating Manual
15
Controls & Connectors
15
Front Panel
18
REAR (Heatsink)
19
Basic Operation of the Transceiver
19
Switching Power ON/OFF
19
Setting the Volume
19
Transmitting
20
Selecting Groups and Channels
20
Automatic Time-Out Timer
21
Radio Firmware Features
23
Radio Configuration
31
Table of Contents
33
Squelch Level
34
Public Address
34
Speaker Change
35
Alpha Numeric
36
Home Channel
36
Horn Alert
37
Selected Channel Priority
40
Ignition Sense
41
Accessories
41
Microphones
41
Speakers
41
Switches
42
Antenna
42
Miscellaneous
43
Cables
43
Signaling Boards
45
Glossary
47
Commercial Warranty and Service
47
Limited Warranty
51
Service
53
Pm1200 Mobile Radio with Control Head
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