Motorola PM1200 Manuals

Manuals and User Guides for Motorola PM1200. We have 3 Motorola PM1200 manuals available for free PDF download: Basic Service Manual, User Manual, Installation Manual

Motorola PM1200 Basic Service Manual

Motorola PM1200 Basic Service Manual (138 pages)

Brand: Motorola | Category: Radio | Size: 17.56 MB
Table of contents
Foreword4................................................................................................................................................................
Manual Revisions4................................................................................................................................................................
Computer Software Copyrights4................................................................................................................................................................
Document Copyrights4................................................................................................................................................................
Disclaimer4................................................................................................................................................................
Trademarks4................................................................................................................................................................
Document History5................................................................................................................................................................
Table Of Contents7................................................................................................................................................................
Commercial Warranty17................................................................................................................................................................
Limited Warranty17................................................................................................................................................................
Motorola Communication Products17................................................................................................................................................................
What This Warranty Covers And For How Long17................................................................................................................................................................
General Provisions17................................................................................................................................................................
State Law Rights18................................................................................................................................................................
How To Get Warranty Service18................................................................................................................................................................
What This Warranty Does Not Cover18................................................................................................................................................................
Patent And Software Provisions19................................................................................................................................................................
Governing Law19................................................................................................................................................................
Model Numbering, Charts, And Specifications20................................................................................................................................................................
Mobile Radio Model Numbering Scheme20................................................................................................................................................................
Pm1200 Low Band (a) 29.7-37mhz 120 Watt Model Chart21................................................................................................................................................................
Pm1200 Low Band (b) 37-50mhz 120 Watt Model Chart22................................................................................................................................................................
Pm1200 Low-band (a) 29.7-37mhz Radio Specifications23................................................................................................................................................................
Pm1200 Low Band (b) 37-50mhz Radio Specifications24................................................................................................................................................................
Chapter 1 Introduction25................................................................................................................................................................
Notations Used In This Manual25................................................................................................................................................................
Radio Description25................................................................................................................................................................
Table 1-1. Pm1200 Radio Frequency Ranges And Power Levels25................................................................................................................................................................
Pm1200 Control Head Descriptions26................................................................................................................................................................
Pm1200 Control Head26................................................................................................................................................................
Pm1200 Controls26................................................................................................................................................................
Chapter 2 Basic Maintenance27................................................................................................................................................................
Introduction27................................................................................................................................................................
Preventive Maintenance27................................................................................................................................................................
Inspection27................................................................................................................................................................
Cleaning27................................................................................................................................................................
Cleaning External Plastic Surfaces28................................................................................................................................................................
Cleaning Internal Circuit Boards And Components28................................................................................................................................................................
General Radio Care And Handling Precautions28................................................................................................................................................................
Rf Power Amplifier (rf Pa) Heatsinking28................................................................................................................................................................
Handling Precautions28................................................................................................................................................................
Chapter 3 Basic Theory Of Operation31................................................................................................................................................................
General Overview31................................................................................................................................................................
Controller Section32................................................................................................................................................................
Surrounding Controller Region32................................................................................................................................................................
Voltage Regulation32................................................................................................................................................................
Emergency32................................................................................................................................................................
Control Head Assembly33................................................................................................................................................................
Controller33................................................................................................................................................................
Power Management (power Control Microcontroller And Voltage Regulators)33................................................................................................................................................................
Voltage Regulators33................................................................................................................................................................
User Interface (keypad, Stn Display, Volume Selector Knob, Microphone And Speaker) Section33................................................................................................................................................................
Display33................................................................................................................................................................
Keypad And Volume Selector Knob33................................................................................................................................................................
Telco Connector33................................................................................................................................................................
Emergency Microphone33................................................................................................................................................................
Internal Speaker33................................................................................................................................................................
Analog Mode Of Operation34................................................................................................................................................................
General34................................................................................................................................................................
Receive Operation34................................................................................................................................................................
Transmit Operation35................................................................................................................................................................
Radio-frequency Power Amplifier (rf Pa) And Output Network (on)35................................................................................................................................................................
Gain Stages36................................................................................................................................................................
Circuit Protection36................................................................................................................................................................
Dc Interconnect36................................................................................................................................................................
Dcs Demodulator36................................................................................................................................................................
Ctcss Encoder/decoder36................................................................................................................................................................
Mpu36................................................................................................................................................................
Eeprom36................................................................................................................................................................
Pll Synthesizer37................................................................................................................................................................
Chapter 4 Test Equipment, Service Aids, And Tools39................................................................................................................................................................
Recommended Test Equipment39................................................................................................................................................................
Table 4-1. Recommended Motorola Test Equipment39................................................................................................................................................................
Table 4-2. Recommended Non-motorola Test Equipment39................................................................................................................................................................
Service Aids And Recommended Tools40................................................................................................................................................................
Table 4-3. Service Aids For Pm1200 Board-level Troubleshooting40................................................................................................................................................................
Table 4-4. Recommended Motorola Tools For Board-level Troubleshooting40................................................................................................................................................................
Table 4-5. Recommended Non-motorola Tools For Board-level Troubleshooting40................................................................................................................................................................
Field Programming Equipment41................................................................................................................................................................
Pm1200 Field Programming41................................................................................................................................................................
Field-programming Items41................................................................................................................................................................
Table 4-6. Pm1200 Radio Field-programming Items41................................................................................................................................................................
Chapter 5 Radio Alignment And Programming Procedures43................................................................................................................................................................
Introduction Of Radio Alignment Procedures43................................................................................................................................................................
Required Test Equipment44................................................................................................................................................................
Alignment Preparation & Precautions44................................................................................................................................................................
Alignment45................................................................................................................................................................
Pll & Transmitter45................................................................................................................................................................
Pll Vcv45................................................................................................................................................................
Figure 5-1. Af Test Adapter Schematics45................................................................................................................................................................
Table 5-1. Alignment Channel Frequencies45................................................................................................................................................................
Pll Reference Frequency46................................................................................................................................................................
Transmitter Output Power Lvhf46................................................................................................................................................................
Transmitter Deviation46................................................................................................................................................................
Microphone Audio Modulation Level46................................................................................................................................................................
Ctcss Modulation Level46................................................................................................................................................................
Dcs Modulation Level46................................................................................................................................................................
Receiver46................................................................................................................................................................
Squelch Threshold47................................................................................................................................................................
Pm1200 Radio Alignment Software47................................................................................................................................................................
Installing The Radio Alignment Software47................................................................................................................................................................
Equipment Setup And Radio Alignment Software Execution47................................................................................................................................................................
Figure 5-2. Radio Rf Test Equipment Setup47................................................................................................................................................................
Rx Tune Alignment48................................................................................................................................................................
Figure 5-3. Power On Start Screen48................................................................................................................................................................
Figure 5-4. Adjustment Data Screen48................................................................................................................................................................
Sql Alignment49................................................................................................................................................................
Sql Threshold Alignment49................................................................................................................................................................
Figure 5-5. Rx Tune Alignment Screen49................................................................................................................................................................
Sql Tight Alignment50................................................................................................................................................................
Sql Rssi Alignment50................................................................................................................................................................
Figure 5-6. Sql Alignment Screen50................................................................................................................................................................
Tx Power Alignment51................................................................................................................................................................
Tx Deviation Alignment51................................................................................................................................................................
Maximum Deviation51................................................................................................................................................................
Figure 5-7. Tx Power Alignment Screen51................................................................................................................................................................
Table 5-2. Transmit Output Power51................................................................................................................................................................
Tpl Deviation52................................................................................................................................................................
Dpl Deviation52................................................................................................................................................................
Figure 5-8. Maximum Deviation Screen52................................................................................................................................................................
Writing The Alignment Data To The Radio53................................................................................................................................................................
Exiting The Radio Alignment Software53................................................................................................................................................................
Figure 5-9. Adjustment Data Writing Screen53................................................................................................................................................................
Introduction Of Programming Procedures54................................................................................................................................................................
Cps Programming Setup54................................................................................................................................................................
Figure 5-10. Cps Programming Setup With Rib54................................................................................................................................................................
Figure 5-11. Cps Programming Setup Cable With Internal Rib54................................................................................................................................................................
Chapter 6 Disassembly/reassembly Procedures55................................................................................................................................................................
Replacement Procedures55................................................................................................................................................................
Required Tools And Supplies55................................................................................................................................................................
Table 6-1. Required Tools And Supplies55................................................................................................................................................................
Control Head Boards Disassembly/reassembly56................................................................................................................................................................
Pm1200 Control Head Disassembly56................................................................................................................................................................
Pm1200 Control Head Back Housing Disassembly56................................................................................................................................................................
Figure 6-1. Removing Screws From Cable Strain Relief Plate56................................................................................................................................................................
Figure 6-2. Removing Remote Radio Control Cable From Back Housing57................................................................................................................................................................
Figure 6-3. Removing Special Nut From Speaker Phone Jack57................................................................................................................................................................
Pm1200 Control Head Panel-interface Unit Board Kit Disassembly58................................................................................................................................................................
Figure 6-4. Removing Connection Cable (display Unit Board Connector)58................................................................................................................................................................
Pm1200 Control Head Display Unit Board Kit Disassembly59................................................................................................................................................................
Pm1200 Control Head Vr Unit Board Kit Disassembly59................................................................................................................................................................
Figure 6-5. Removing Speaker Mating Connector59................................................................................................................................................................
Figure 6-6. Removing Volume Knob And Channel Selector Knob59................................................................................................................................................................
Pm1200 Control Head Key Unit Board Kit Disassembly60................................................................................................................................................................
Pm1200 Control Head Internal Speaker Disassembly60................................................................................................................................................................
Figure 6-7. Removing Special Nut From Channel Selector Switch60................................................................................................................................................................
Figure 6-8. Removing The Internal Speaker Screws60................................................................................................................................................................
Pm1200 Control Head Reassembly61................................................................................................................................................................
Pm1200 Control Head Key Unit Board Kit Reassembly61................................................................................................................................................................
Pm1200 Control Head Vr Unit Board Kit Reassembly61................................................................................................................................................................
Figure 6-9. Removing The Speaker Fittings From Internal Speaker Bosses61................................................................................................................................................................
Figure 6-10. Key Unit Board Screws Sequence61................................................................................................................................................................
Pm1200 Internal Speaker Reassembly62................................................................................................................................................................
Figure 6-11. Installing Special Nut To Channel Selector Switch62................................................................................................................................................................
Figure 6-12. Installing Volume Knob And Channel Selector Knob62................................................................................................................................................................
Pm1200 Control Head Display Unit Board Kit Reassembly63................................................................................................................................................................
Figure 6-13. Installing Speaker Fittings And Screws To Internal Speaker Bosses63................................................................................................................................................................
Figure 6-14. Installing The Internal Speaker Screws63................................................................................................................................................................
Figure 6-15. Insert Channel Group Knob And Power Knob To Front Housing63................................................................................................................................................................
Pm1200 Control Head Panel-interface Unit Board Kit Reassembly64................................................................................................................................................................
Figure 6-16. Display Unit Board Screw Sequence64................................................................................................................................................................
Figure 6-17. Connecting Speaker Mating Connector64................................................................................................................................................................
Pm1200 Control Head Back Housing Reassembly65................................................................................................................................................................
Figure 6-18. Installing Connection Cable (display Unit Board Connector)65................................................................................................................................................................
Figure 6-19. Back Housing Screw Sequence66................................................................................................................................................................
Figure 6-20. Installing Special Nut To Speaker Phone Jack66................................................................................................................................................................
Figure 6-21. Installing Remote Radio Control Cable To Back Housing67................................................................................................................................................................
Figure 6-22. Installing Screws To Cable Strain Relief Plate67................................................................................................................................................................
Radio Disassembly/reassembly68................................................................................................................................................................
Transceiver Front Panel Disassembly/reassembly68................................................................................................................................................................
Transceiver Front Panel Disassembly68................................................................................................................................................................
Figure 6-23. Removing Screws From Cable Strain Relief Plate68................................................................................................................................................................
Figure 6-24. Removing Remote Radio Control Cable From Front Panel68................................................................................................................................................................
Figure 6-25. Removing Screws From Top Cover69................................................................................................................................................................
Figure 6-26. Lifting The Top Cover69................................................................................................................................................................
Transceiver Front Panel Reassembly70................................................................................................................................................................
Figure 6-27. Removing Connection Cable70................................................................................................................................................................
Figure 6-28. Installing The Connection Cable70................................................................................................................................................................
Figure 6-29. Installing Front Panel Screws71................................................................................................................................................................
Figure 6-30. Installing Bottom Screws To Front Panel71................................................................................................................................................................
Figure 6-31. Sequence For Installing Top Cover Screws72................................................................................................................................................................
Figure 6-32. Installing Remote Radio Control Cable To Front Panel72................................................................................................................................................................
Rf-interface Board Kit Disassembly/reassembly73................................................................................................................................................................
Rf-interface Board Kit Disassembly73................................................................................................................................................................
Figure 6-33. Sequence For Installing Cable Relief Plate Screws73................................................................................................................................................................
Figure 6-34. Installing Remote Radio Control Cable To Front Panel73................................................................................................................................................................
Rf-interface Board Kit Reassembly74................................................................................................................................................................
Main-unit Board Kit Disassembly/reassembly74................................................................................................................................................................
Main-unit Board Kit Disassembly74................................................................................................................................................................
Figure 6-35. Sequence For Installing Rf-interface Kit Screws74................................................................................................................................................................
Figure 6-36. Removing Screws From Main-unit Board Kit75................................................................................................................................................................
Figure 6-37. Removing Screws From Main-unit Board Kit75................................................................................................................................................................
Figure 6-38. Removing Mating Connection From Main-unit Board Kit76................................................................................................................................................................
Figure 6-39. Removing Holder From Chassis76................................................................................................................................................................
Figure 6-40. Desolder Tx And Rx Wires77................................................................................................................................................................
Figure 6-41. Removing Screws From Main-unit Board Kit77................................................................................................................................................................
Main-unit Board Kit Reassembly78................................................................................................................................................................
Figure 6-42. Removing The Main-unit Board Kit78................................................................................................................................................................
Figure 6-43. Pasting Poron Pad To Main-unit Board Kit78................................................................................................................................................................
Figure 6-44. Position Of Electronic Component - Q201879................................................................................................................................................................
Figure 6-45. Inserting Main-unit Board Kit Into Chassis79................................................................................................................................................................
Figure 6-46. Sequence For Installing Main-unit Board Kit Screws80................................................................................................................................................................
Figure 6-47. Resolder Tx And Rx Wires To Main-unit Board Kit80................................................................................................................................................................
Figure 6-48. Inserting Holder To Fix The Electronic Component81................................................................................................................................................................
Figure 6-49. Connect Mating Connector To Main-unit Board Kit81................................................................................................................................................................
Pa-unit Board Kit Disassembly/reassembly82................................................................................................................................................................
Pa-unit Board Kit Disassembly82................................................................................................................................................................
Figure 6-50. Connecting Power Wire Assembly To Main-unit Board Kit82................................................................................................................................................................
Figure 6-51. Removing Screws From Top Cover82................................................................................................................................................................
Figure 6-52. Lifting The Top Cover83................................................................................................................................................................
Figure 6-53. Removing Screws From Main-unit Board Kit And Pa-unit Board Kit83................................................................................................................................................................
Figure 6-54. Removing Power Wire Assembly From The Chassis84................................................................................................................................................................
Figure 6-55. Removing Mating Connection From Pa-unit Board Kit84................................................................................................................................................................
Figure 6-56. Removing Screws From Antenna Connector84................................................................................................................................................................
Figure 6-57. Desoldering Antenna Connector And Earth Plate From Pa-unit Board Kit85................................................................................................................................................................
Figure 6-58. Desoldering Tx And Rx Wires85................................................................................................................................................................
Figure 6-59. Removing 5 Sems Screws From Pa-unit Board Kit86................................................................................................................................................................
Figure 6-60. Removing 4 Sems Screws From Pa-unit Board Kit86................................................................................................................................................................
Figure 6-61. Removing Taptite Screws From Pa-unit Board Kit87................................................................................................................................................................
Pa-unit Board Kit Reassembly88................................................................................................................................................................
Figure 6-62. Location For Thermal Compound88................................................................................................................................................................
Figure 6-63. Placing Pa-unit Board Kit Into Chassis88................................................................................................................................................................
Figure 6-64. Connecting Power Wire Assembly To Main-unit Board Kit89................................................................................................................................................................
Figure 6-65. Installing Sequence For Pa-unit Board Kit Screws89................................................................................................................................................................
Figure 6-66. Sequence For Installing Taptite Screws On Pa-unit Board Kit90................................................................................................................................................................
Figure 6-67. Resolder Tx And Rx Wire To Pa-unit Board Kit90................................................................................................................................................................
Figure 6-68. Sequence For Installing Binding Head Screws On Pa-unit Board Kit91................................................................................................................................................................
Figure 6-69. Resoldering Antenna Connector And Earth Plate91................................................................................................................................................................
Figure 6-70. Connecting Mating Connector To Pa-unit Board Kit92................................................................................................................................................................
Figure 6-71. Inserting Power Wire Assembly Into The Chassis92................................................................................................................................................................
Figure 6-72. Connecting Power Wire Assembly To Pa-unit Board Kit93................................................................................................................................................................
Figure 6-73. Inserting Power Wire Assembly Into The Chassis93................................................................................................................................................................
Connector-unit Board Kit Disassembly/reassembly94................................................................................................................................................................
Connector-unit Board Kit Disassembly94................................................................................................................................................................
Figure 6-74. Sequence For Installing Top Cover Screws94................................................................................................................................................................
Figure 6-75. Removing Lock Plate95................................................................................................................................................................
Figure 6-76. Removing Connector Assembly95................................................................................................................................................................
Figure 6-77. Removing Taptite Screws From Connector-unit Board95................................................................................................................................................................
Connector-unit Board Kit Reassembly96................................................................................................................................................................
Figure 6-78. Removing Mating Connection From Connector-unit Board Kit96................................................................................................................................................................
Figure 6-79. Removing Mating Connection From Connector-unit Board Kit96................................................................................................................................................................
Figure 6-80. Sequence For Installing Connector-unit Board Kit Screws97................................................................................................................................................................
Figure 6-81. Installing Connector Assembly97................................................................................................................................................................
Figure 6-82. Installing Lock Plate To Connector Assembly97................................................................................................................................................................
Option Board Disassembly/reassembly98................................................................................................................................................................
Option Board Disassembly98................................................................................................................................................................
Figure 6-83. Removing Screws From Top Cover98................................................................................................................................................................
Figure 6-84. Removing Screws From Chassis98................................................................................................................................................................
Option Board Reassembly99................................................................................................................................................................
Figure 6-85. Removing Interface Board And Soption Board99................................................................................................................................................................
Figure 6-86. Pasting Foam To Interface Board99................................................................................................................................................................
Figure 6-87. Installing Interface Board To Chassis100................................................................................................................................................................
Figure 6-88. Paste Foam To Option Board100................................................................................................................................................................
Figure 6-89. Attach Option Board To Interface Board100................................................................................................................................................................
Chassis Thermal Compound Replacement Procedure101................................................................................................................................................................
Figure 6-90. Sequence For Installing Top Cover Screws101................................................................................................................................................................
Figure 6-91. Chassis Thermal Compound Locations101................................................................................................................................................................
Fastener Torque Chart102................................................................................................................................................................
Table 6-2. Chassis Thermal Pad Parts102................................................................................................................................................................
Table 6-3. Fastener Torque Chart102................................................................................................................................................................
Chapter 7 Basic Troubleshooting105................................................................................................................................................................
Accessory Connectors105................................................................................................................................................................
20-pin Accessory Connector105................................................................................................................................................................
Figure 7-1. Transceiver Rear Accessory Connector Pin Configuration105................................................................................................................................................................
Replacement Board Procedures106................................................................................................................................................................
Transmitter Troubleshooting106................................................................................................................................................................
Table 7-1. Transmitter Troubleshooting Chart106................................................................................................................................................................
Receiver Troubleshooting107................................................................................................................................................................
Table 7-2. Receiver Troubleshooting Chart107................................................................................................................................................................
Chapter 8 Functional Block Diagrams And Connectors109................................................................................................................................................................
Figure 8-1. Pm1200 Functional Block Diagram109................................................................................................................................................................
Table 8-1. Table Of Functional Block Diagrams And Connectors109................................................................................................................................................................
Pm1200 Functional Block Diagram 1110................................................................................................................................................................
Pm1200functional Block Diagram 2111................................................................................................................................................................
Pm1200 Functional Block Diagram 3111................................................................................................................................................................
Pm1200 Connection Diagram113................................................................................................................................................................
Figure 8-4. Pm1200 Connection Diagram113................................................................................................................................................................
Transmitter Block Diagram114................................................................................................................................................................
Figure 8-5. Transmitter Block Diagram114................................................................................................................................................................
Synthesizer Block Diagram115................................................................................................................................................................
Figure 8-6. Synthesizer Block Diagram115................................................................................................................................................................
Transmit Audio Block Diagram116................................................................................................................................................................
Figure 8-7. Transmit Audio Block Diagram116................................................................................................................................................................
Radio Connector Locations117................................................................................................................................................................
Radio Connector Locations (cont.)117................................................................................................................................................................
Figure 8-8. Remote-mount Radio Connector Locations117................................................................................................................................................................
Figure 8-9. Pa Unit Board Connector Location118................................................................................................................................................................
Chapter 9 Exploded Views And Parts Lists119................................................................................................................................................................
Table 9-1. Table Of Exploded Views119................................................................................................................................................................
Pm1200 Control Head Exploded View120................................................................................................................................................................
Figure 9-1. Pm1200 Control Head Exploded View120................................................................................................................................................................
Table 9-2. Pm1200 Control Head Parts List120................................................................................................................................................................
Pm1200 Radio Exploded View121................................................................................................................................................................
Figure 9-2. Pm1200 Radio Exploded View121................................................................................................................................................................
Table 9-3. Pm1200 Radio Parts List121................................................................................................................................................................
Appendix A Replacement Parts Ordering123................................................................................................................................................................
Basic Ordering Information123................................................................................................................................................................
Motorola Online123................................................................................................................................................................
Mail Orders123................................................................................................................................................................
Telephone Orders123................................................................................................................................................................
Fax Orders123................................................................................................................................................................
Parts Identification124................................................................................................................................................................
Product Customer Service124................................................................................................................................................................
A.6 Parts Identification124................................................................................................................................................................
Appendix B Motorola Service Centers125................................................................................................................................................................
Servicing Information125................................................................................................................................................................
Motorola Service Center125................................................................................................................................................................
Motorola Federal Technical Center125................................................................................................................................................................
B.1 Servicing Information125................................................................................................................................................................
Glossary127................................................................................................................................................................
Index135................................................................................................................................................................

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Motorola PM1200 User Manual

Motorola PM1200 User Manual (56 pages)

Brand: Motorola | Category: Radio | Size: 8.22 MB
Table of contents
Declaration Of Conformity3................................................................................................................................................................
Approved Accessories7................................................................................................................................................................
Additional Information7................................................................................................................................................................
Operational Warnings8................................................................................................................................................................
Potentially Explosive Atmospheres8................................................................................................................................................................
Computer Software Copyrights9................................................................................................................................................................
Documentation Copyrights9................................................................................................................................................................
Disclaimer9................................................................................................................................................................
Table Of Contents11................................................................................................................................................................
Pm1200 Operating Manual13................................................................................................................................................................
Controls & Connectors15................................................................................................................................................................
Front Panel15................................................................................................................................................................
Rear (heatsink)18................................................................................................................................................................
Basic Operation Of The Transceiver19................................................................................................................................................................
Switching Power On/off19................................................................................................................................................................
Setting The Volume19................................................................................................................................................................
Transmitting19................................................................................................................................................................
Selecting Groups And Channels20................................................................................................................................................................
Automatic Time-out Timer20................................................................................................................................................................
Radio Firmware Features21................................................................................................................................................................
Radio Configuration23................................................................................................................................................................
Squelch Level33................................................................................................................................................................
Public Address34................................................................................................................................................................
Speaker Change34................................................................................................................................................................
Alpha Numeric35................................................................................................................................................................
Horn Alert36................................................................................................................................................................
Home Channel36................................................................................................................................................................
Selected Channel Priority37................................................................................................................................................................
Ignition Sense40................................................................................................................................................................
Accessories41................................................................................................................................................................
Speakers41................................................................................................................................................................
Microphones41................................................................................................................................................................
Switches41................................................................................................................................................................
Miscellaneous42................................................................................................................................................................
Antenna42................................................................................................................................................................
Signaling Boards43................................................................................................................................................................
Cables43................................................................................................................................................................
Glossary45................................................................................................................................................................
Commercial Warranty And Service47................................................................................................................................................................
Limited Warranty47................................................................................................................................................................
Service51................................................................................................................................................................
Pm1200 Mobile Radio With Control Head53................................................................................................................................................................
Motorola PM1200 Installation Manual

Motorola PM1200 Installation Manual (54 pages)

Brand: Motorola | Category: Radio | Size: 8.43 MB
Table of contents
Product Safety And Rf Exposure Compliance3................................................................................................................................................................
Manual Revisions3................................................................................................................................................................
Document Copyrights3................................................................................................................................................................
Disclaimer3................................................................................................................................................................
Trademarks3................................................................................................................................................................
Computer Software Copyrights3................................................................................................................................................................
Installation Requirements For Compliance With Radio Frequency (rf) Energy Exposure Safety Standards4................................................................................................................................................................
Table Of Contents5................................................................................................................................................................
Mobile Radio Model Numbering Scheme11................................................................................................................................................................
Commercial Warranty13................................................................................................................................................................
Limited Warranty13................................................................................................................................................................
Motorola Communication Products13................................................................................................................................................................
What This Warranty Covers And For How Long13................................................................................................................................................................
General Provisions13................................................................................................................................................................
State Law Rights14................................................................................................................................................................
How To Get Warranty Service14................................................................................................................................................................
What This Warranty Does Not Cover14................................................................................................................................................................
Patent And Software Provisions15................................................................................................................................................................
Governing Law15................................................................................................................................................................
Chapter 1 Introduction17................................................................................................................................................................
Mobile Radio Description17................................................................................................................................................................
Dimensions17................................................................................................................................................................
Figure 1-1. Front View Of Remote Mount Control Head Trunnion17................................................................................................................................................................
Figure 1-2. Side View Of Remote Mount Control Head Trunnion17................................................................................................................................................................
Figure 1-3. Front View Of Transceiver17................................................................................................................................................................
Figure 1-4. Side View Of Transceiver17................................................................................................................................................................
Remote Mount Configuration18................................................................................................................................................................
Tools Required For Pm1200 Installations18................................................................................................................................................................
Chapter 2 Standard Configurations19................................................................................................................................................................
Planning The Installation19................................................................................................................................................................
Figure 2-1. Remote Mount-control Head In Console19................................................................................................................................................................
Figure 2-2. Remote Mount-control Head In Dash19................................................................................................................................................................
Figure 2-3. Remote Mount-control Head On Top Or Under Dash19................................................................................................................................................................
Figure 2-4. Radio Installation (120w Remote High Power With Pinouts)20................................................................................................................................................................
Figure 2-5. Remote Control Head Pinouts20................................................................................................................................................................
Radio Mounting23................................................................................................................................................................
Figure 2-6. Transceiver Rear Accessory Connector Pin Configuration23................................................................................................................................................................
Remote Mount With Trunnion24................................................................................................................................................................
Transceiver24................................................................................................................................................................
Figure 2-7. Trunnion Orientation For 120w Radios24................................................................................................................................................................
Figure 2-8. 120w Radio Mounting Into Screw-mounted Trunnion25................................................................................................................................................................
Control Head And Remote Mount Cabling26................................................................................................................................................................
Figure 2-9. Pm1200 Control Head26................................................................................................................................................................
Figure 2-10. Control Head Installation Exploded View27................................................................................................................................................................
Figure 2-11. Control Head Rear View27................................................................................................................................................................
Figure 2-12. Transceiver Exploded View28................................................................................................................................................................
Power Cable29................................................................................................................................................................
Figure 2-13. Gasket29................................................................................................................................................................
Antenna Installation31................................................................................................................................................................
Selecting An Antenna Site/location On A Metal Body Vehicle31................................................................................................................................................................
Mini-uhf Connection32................................................................................................................................................................
Figure 2-15. Mini-uhf Connection32................................................................................................................................................................
Completing The Installation33................................................................................................................................................................
Figure 2-16. Mini-uhf Connector Tool33................................................................................................................................................................
Chapter 3 Options And Accessories Installation35................................................................................................................................................................
Emergency Pushbutton, Footswitch, Horn Relay, And Light Relay Installation35................................................................................................................................................................
Emergency Pushbutton Or Footswitch Installation35................................................................................................................................................................
Horn (external Alarm) Relay Installation35................................................................................................................................................................
Lights (external Alarm) Relay Installation35................................................................................................................................................................
Speaker36................................................................................................................................................................
Figure 3-1. Speaker Mounting36................................................................................................................................................................
Microphone Hang-up Clip37................................................................................................................................................................
Standard Hang-up Clip37................................................................................................................................................................
Handheld Hang-up Box37................................................................................................................................................................
Ignition Sense Wiring37................................................................................................................................................................
Ignition Sense Wiring Installation37................................................................................................................................................................
Option Board38................................................................................................................................................................
Figure 3-2. Paste Foam To Interface Board38................................................................................................................................................................
Figure 3-3. Installing Interface Board38................................................................................................................................................................
Figure 3-4. Paste Foam To Option Board39................................................................................................................................................................
Figure 3-5. Installation Option Board To Interface Board39................................................................................................................................................................
Figure 3-6. Top Cover Screws Sequence40................................................................................................................................................................
Chapter 4 Finishing The Installation41................................................................................................................................................................
Appendix A Replacement Parts Ordering43................................................................................................................................................................
Basic Ordering Information43................................................................................................................................................................
Motorola Online43................................................................................................................................................................
Mail Orders43................................................................................................................................................................
Parts Identification44................................................................................................................................................................
Product Customer Service44................................................................................................................................................................
A.6 Parts Identification44................................................................................................................................................................
Glossary45................................................................................................................................................................

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