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Motorola PM1200 Installation Manual

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  • Page 3: Product Safety And Rf Exposure Compliance

    No duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.

  • Page 4: Installation Requirements For Compliance With Radio Frequency (Rf) Energy Exposure Safety Standards

    Before using this product, the operator must be familiar with the RF energy awareness information and operating instructions in the Product Safety and RF Exposure section in the user guide (Motorola Publication part number 6880309U08) to ensure compliance with Radio Frequency (RF) energy exposure limits.

  • Page 5: Table Of Contents

    Introduction ................. 1-1 Mobile Radio Description....................... 1-1 1.1.1 Dimensions ........................1-1 1.2.1 Remote Mount Configuration .................... 1-2 Tools Required for PM1200 Installations..................1-2 Chapter 2 Standard Configurations ............ 2-1 Planning the Installation......................... 2-1 Radio Mounting..........................2-5 2.2.1 Remote Mount with Trunnion.................... 2-6 2.2.1.1...
  • Page 6 Basic Ordering Information ......................A-1 Motorola Online ..........................A-1 Mail Orders ............................ A-1 Parts Identification ......................... A-2 Product Customer Service......................A-2 Glossary ..................Glossary-1 Related Publications PM1200 Mobile Radio Models User’s Guide ................6880309U08_ PM1200 Mobile Radio Basic Service Manual ................6880309U09_ October, 2007 6880309U11...
  • Page 7 Figure 2-7. Trunnion Orientation for 120W Radios.................. 2-6 Figure 2-8. 120W Radio Mounting into Screw-Mounted Trunnion ............2-7 Figure 2-9. PM1200 Control Head ......................2-8 Figure 2-10. Control Head Installation Exploded View................2-9 Figure 2-11. Control Head Rear View ....................... 2-9 Figure 2-12.
  • Page 8 List of Figures Notes October, 2007 6880309U11...
  • Page 9 List of Tables List of Tables Table 2-1. Connector Pin Functions.....................2-3 6880309U11 October, 2007...
  • Page 10 viii List of Figures Notes October, 2007 6880309U11...

  • Page 11: Mobile Radio Model Numbering Scheme

    Conventional 190 to 235MHz 1.5 to 2.0GHz Privacy Plus * For PM1200 "B" in Position 4 represents 29.7-37 MHz. Clear SMARTNET * For PM1200 "C" in Position 4 represents 37-50 MHz. Advanced Conventional Stat-Alert Note: Values represented are not absolute, Enhanced Privacy Plus and are given to indicate range only.
  • Page 12 Notes October, 2007 6880309U11...

  • Page 13: Commercial Warranty

    Product Accessories One (1) Year Motorola, at its option, will at no charge either repair the Product (with new or reconditioned parts), replace it (with a new or reconditioned Product), or refund the purchase price of the Product during the warranty period provided it is returned in accordance with the terms of this warranty. Replaced parts or boards are warranted for the balance of the original applicable warranty period.

  • Page 14: State Law Rights

    Warranty service will be provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call...

  • Page 15: Patent And Software Provisions

    A. that MOTOROLA will be notified promptly in writing by such purchaser of any notice of such claim; B. that MOTOROLA will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C.
  • Page 16 Commercial Warranty Notes October, 2007 6880309U11...

  • Page 17: Chapter 1 Introduction

    Chapter 1 Introduction This manual covers the installation procedures for PM1200 mobile radios with control heads and accessories required to complete the radio system. The radio system consists of a control head, radio, antenna, microphone, speaker, cabling, and accessories. Mobile Radio Description 1.1.1...

  • Page 18: Remote Mount Configuration

    Do not cover the transceiver with baggage, blankets, etc. For details on these configurations, see Section 2.2.1 on page 2-6. Tools Required for PM1200 Installations Tool Part Number RF cable tool...

  • Page 19: Chapter 2 Standard Configurations

    Chapter 2 Standard Configurations Planning the Installation The PM1200 radio operates only in negative ground electrical systems. Before starting the radio installation, make sure that the ground polarity of the vehicle is correct. Accidentally reversing the polarity will not damage the radio, but will cause the cable fuses to blow.

  • Page 20: Figure 2-4. Radio Installation (120W Remote High Power With Pinouts)

    Standard Configurations: Planning the Installation LIGHT BATTERY FUSE RELAY ANTENNA CONNECTION FUSE HORN RELAY SPEAKER EMERGENCY SWITCH POWER CABLE PLUG REMOTE MOUNT CONTROL CABLE CONTROL HEAD CLIP TRANCEIVER Figure 2-4. Radio Installation (120W Remote High Power with pinouts) Antenna Connector Power Connector 20- Pin Accessory Connector Jack...
  • Page 21 Standard Configurations: Planning the Installation Table 2-1. Connector Pin Functions Function Description External Speaker - and Speaker + (Pin 16) are used to connect an Speaker- external speaker. The audio PA is a bridge amplifier with a minimum load resistance of 3.2 Ω. The internal speaker can be disabled by removing the control head.
  • Page 22 Standard Configurations: Planning the Installation Table 2-1. Connector Pin Functions Function Description RSSI This is an analog output which indicates the strength of the received signal. External Positive output of radio’s audio PA (see Pin 1). Speaker + Bus + This pin is used for flashing and for programming the radio.

  • Page 23: Radio Mounting

    The mounting location must be accessible and visible. Select a location that will permit routing the RF antenna cable as directly as possible. NOTE: For optimum radio performance, orient the mounting trunnion as shown in Figure 2-7. For installation, use only the PM1200 trunnion, kit number HKLN4334_. October, 2007 6880309U11...

  • Page 24: Remote Mount With Trunnion

    A typical mounting location recommended by Motorola is in the vehicle’s trunk. See Figure 2-5...

  • Page 25: Figure 2-8. 120W Radio Mounting Into Screw-Mounted Trunnion

    Standard Configurations: Radio Mounting 2.2.1.1.1 Transceiver Mounting 1. After selecting the mounting location, use the double-sided adhesive tape to temporarily hold the mobile transceiver trunnion in place. 2. Drill the holes you have marked for permanent installation. 3. Secure the transceiver trunnion with the self-drilling screws provided (see Figure 2-7 Figure 2-8).

  • Page 26: Control Head And Remote Mount Cabling

    Figure 2-10 shows how the trunnion, control head, and cables should be installed for the PM1200 control head. NOTE: Connector-protective covers are provided with the radio. They should be used for added environmental robustness.

  • Page 27: Figure 2-10. Control Head Installation Exploded View

    Standard Configurations: Radio Mounting IMPORTANT: USE A METAL BACKING PLATE (NOT SUPPLIED) IF MOUNTING TRUNNION ON A PLASTIC DASHBOARD DRILL FOUR 5/32” HOLES IN DASHBOARD DASHBOARD TRUNNION USE FOUR MOUNTING SCREWS ON ALL INSTALLATIONS ADJUST THE CONTROL HEAD TO DESIRED ANGLE AND SECURE WITH KNOB SCREW Figure 2-10.

  • Page 28: Figure 2-12. Transceiver Exploded View

    2-10 Standard Configurations: Radio Mounting 2.2.1.2.2 Remote Radio Control Cable Installation The radio control cable should go from the rear of the control head to the radio. Route the cables in the vehicle’s wiring troughs (where available) or route the cables where they are protected from pinching, sharp edges, or crushing.

  • Page 29: Power Cable

    Standard Configurations: Power Cable 2-11 Example: Figure 2-13. Gasket Power Cable Route the power cable from the radio to the vehicle’s battery compartment, using accepted industry methods and standards. Be sure to grommet the firewall hole to protect the cable. Make sure the 40- amp (for 120W) fuse is attached in the fuseholder.
  • Page 30 2-12 Standard Configurations: Power Cable October, 2007 6880309U11...

  • Page 31: Antenna Installation

    NOTE: For mobile radios with rated power of 7 watts or less, the only installation restrictions are to use only Motorola approved antennas and install the antenna externally on metal body vehicles. For mobile radios with rated power greater than 7 Watts, always adhere to all the guidelines and restrictions in section 2.4.1 below.

  • Page 32: Mini-Uhf Connection

    The mini-UHF connector tool (Motorola part number HLN6695_) is designed to securely tighten the antenna plug–radio jack connection without damaging either the plug or the jack.

  • Page 33: Completing The Installation

    Standard Configurations: Completing the Installation 2-15 HLN6695_ (1) Squeeze Firmly Together Figure 2-16. Mini-UHF Connector Tool Completing the Installation Complete the installation by connecting the speaker and power wires and plugging in the microphone cable/handheld control unit. October, 2007 6880309U11...
  • Page 34 2-16 Standard Configurations Notes October, 2007 6880309U11...

  • Page 35: Chapter 3 Options And Accessories Installation

    Chapter 3 Options and Accessories Installation Emergency Pushbutton, Footswitch, Horn Relay, and Light Relay Installation Perform the following installation procedure: 1. Select an appropriate place to mount the option or accessory hardware. 2. Route the accessory-to-control head cables under floor coverings or behind panels so that the vehicle occupants do not snag or break the wires.

  • Page 36: Speaker

    Options and Accessories Installation: Speaker Speaker CAUTION: DO NOT ground the radio's speaker leads. This system has a floating speaker output (dc voltage on both leads); damage to the audio circuit will result if either lead is grounded or if they are shorted together.

  • Page 37: Microphone Hang-Up Clip

    Options and Accessories Installation: Microphone Hang-Up Clip Microphone Hang-Up Clip 3.5.1 Standard Hang-Up Clip The hang-up clip must be within reach of the operator(s). Measure this distance before actually mounting the bracket. Since the bracket has a positive-detent action, the microphone can be mounted in any position.

  • Page 38: Option Board

    Options and Accessories Installation: Option Board Option Board The PM1200 Quik Call II Decoder Option Board (HKLN4346_) and the PM1200 Digital ANI Encoder Option Board ([*]HKLN4347_) are two types of option board. These option boards require an Interface Board (HKLN4345_) in order to install it to the radio.

  • Page 39: Figure 3-4. Paste Foam To Option Board

    Options and Accessories Installation: Option Board 7. Attach the foam on top of the option board as shown in Figure 3-4. Separate the adhesive cover from the bottom of the thicker foam first. It should be behind the connector. FOAM FOAM OPTION OPTION BOARD...

  • Page 40: Figure 3-6. Top Cover Screws Sequence

    Options and Accessories Installation: Option Board 9. Place the top cover on the chassis and position it properly. You can compress the cover and chassis together to squeeze the foam into place and make torquing the screws easier. 10. Using a CR-V PH2 torque driver, fasten the 7 binding head screws M3X6 SUS B to the top cover.

  • Page 41: Chapter 4 Finishing The Installation

    Chapter 4 Finishing the Installation Perform the following if it has not been previously done: 1. Turn the radio ON at the control head and verify proper operation of all controls and indicators. Radio operation in some installations require turning on the ignition. Perform a complete operational check of the radio.
  • Page 42 Finishing the Installation: Notes October, 2007 6880309U11...

  • Page 43: Appendix A Replacement Parts Ordering

    Crystal orders should specify the crystal type number, crystal and carrier frequency, and the model number in which the part is used. The PM1200 Mobile Radio Basic Service Manual (Motorola publication part number 6871241L01) includes complete parts lists and parts numbers.

  • Page 44: Parts Identification

    Replacement Parts Ordering: Telephone Orders Telephone Orders Radio Products and Services Division* (United States and Canada) 7:00 AM to 7:00 PM (Central Standard Time) Monday through Friday (Chicago, U.S.A.) 1-800-422-4210 Fax Orders Radio Products and Services Division* (United States and Canada) 1-800-622-6210 Parts Identification Radio Products and Services Division*...

  • Page 45: Glossary

    Glossary Glossary Term Definition See analog-to-digital conversion. See analog-to-digital converter. ADDAG See Analog-to-Digital, Digital-to-Analog and Glue. analog Refers to a continuously variable signal or a circuit or device designed to handle such signals. See also digital. analog-to-digital Conversion of an instantaneous dc voltage level to a corresponding conversion digital value.
  • Page 46 FLASHport process. FLASHport A Motorola term that describes the ability of a radio to change contents of memory. Every FLASHport radio contains a FLASHport EEPROM memory chip that can be software written and rewritten to, again and again.
  • Page 47 Glossary-3 Term Definition integrated circuit An assembly of interconnected components on a small semiconductor chip, usually made of silicon. One chip can contain millions of microscopic components and perform many functions. See kilohertz. kilohertz One thousand cycles per second. Used especially as a radio-frequency unit.
  • Page 48 Glossary-4 Term Definition phase-locked loop A circuit in which an oscillator is kept in phase with a reference, usually after passing through a frequency divider. See private-line tone squelch. See phase-locked loop. private-line tone A continuous sub-audible tone that is transmitted along with the carrier. squelch Programmable A memory chip on which data can be written only once.
  • Page 49 Glossary-5 Term Definition RX DATA Recovered digital data line. Serial A full-duplex (receiver/transmitter) asynchronous serial interface. Communication Interface Input Line Serial Peripheral Interface used by the microcontroller to communicate modules and ICs. Interface signal An electrically transmitted electromagnetic wave. softpot See software potentiometer.
  • Page 50 Glossary-6 Term Definition See voltage-controlled oscillator. Very-High Frequency. voltage-controlled An oscillator in which the frequency of oscillation can be varied by oscillator changing a control voltage. VSWR Voltage Standing Wave Ratio. October, 2007 6880309U11...
  • Page 51 Index-1 Numerics see also Horn relay or Light relay 120W radios antenna connection ..........2-14 trunnions ............... 2-6 footswitch, emergency ..........3-1 accessories horn relay ..............3-1 installing emergency pushbutton ........3-1 footswitch ............3-1 horn relay ............3-1 light relay ............3-1 installation remote mount ............
  • Page 52 Index-2 speaker tools, required ............1-2 connecting ............2-15 trunnion ..............2-8 mounting ............2-15, 3-2 120W radios ............2-6 bracket for speaker ..........3-2 diagrams ............... 2-9 orientation ............2-5, 2-6 remote mount ..........1-2, 2-6 October, 2007 6880309U11...

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