AGFA Avantra 36S/44S Manuals

Manuals and User Guides for AGFA Avantra 36S/44S. We have 1 AGFA Avantra 36S/44S manual available for free PDF download: Service Manual

AGFA Avantra 36S/44S Service Manual

AGFA Avantra 36S/44S Service Manual (521 pages)

Brand: AGFA | Category: Printer | Size: 4.21 MB

Table of Contents

Table of Contents

3
- Index
  9
  - Olp
    10
- Speciﬁcations
  11
- Introduction
  13
  - About this Manual
    13
  - Warnings, Cautions, and Notes
    13
  - Imagesetter Safety Information
    14
  - Laser Safety
    14
  - Labeling
    15
  - On-Line Processor (OLP) Safety Information
    16
  - Manual Overview
    17
  - Service Manual Audience
    17
  - Product Description
    20
  - Glossary of Acronyms
    22
- Section 1: Imagesetter
  24
- Chapter 1: Imagesetter Installation Procedures
  
  25
  - Customer Pre-Site Checklist
    25
  - Introduction
    25
  - Service Engineer Installation Procedure
    28
    
    Pre-Installation Checks
    28
    
    Unpacking the Imagesetter
    29
    
    Unlocking and Installing the Imagesetter
    37
  - Checking the System
    46
  - Customer Application Training
    48
- Chapter 2: Imagesetter Functional Analysis
  
  50
  - Introduction
    50
  - Electronics Overview
    52
  - System Overview
    52
  - Electronics Packaging
    53
  - System Architecture
    53
  - Digital Engine Controller (DEC)
    56
  - Operator Control Panel
    57
    
    Micro-Controller
    58
    
    Ocp Flashrom
    58
    
    Keypad
    59
    
    Liquid Crystal Display (LCD)
    59
    
    Olp/Bridge Interface
    59
    
    Speaker (Audio Interface)
    59
  - Carriage Sensor Driver Module (CSDM)
    59
  - Sensor Driver Module (SDM)
    60
    
    SDM to DEC Interface
    61
  - Laser Driver Module (LDM)
    62
  - Power Supply
    63
    
    Additional Voltages
    63
    
    Power Distribution
    63
    
    Power Good
    63
  - Optical System Overview
    64
  - Spot Generation Module
    65
    
    Laser Diode Mount
    66
    
    Polarizer
    66
    
    Spot Forming Lens
    66
    
    Spot Size Changer
    66
    
    Beam Compressor
    67
    
    Weak Lens
    67
  - Spin Motor Module
    67
    
    Encoder
    68
    
    Mirror
    68
    
    Spin Motor
    68
  - Linear Carriage Transport Overview
    68
    
    Carriage Assembly
    68
    
    Carriage Home Position Sensor
    70
    
    Inner Shrouds
    70
    
    Linear Bearing Guideway
    70
    
    Vacuum System
    72
  - Media Transport System Overview
    74
    
    Supply Side Mechanics
    75
    
    Powered Media Take-Up Cassette
    76
    
    Media Punch/Clamp Assembly
    77
    
    Take-Up Drive Assembly
    78
    
    Media Cutter Assembly
    80
    
    Supply Cassette
    81
    
    General Description
    83
    
    Humidiﬁer Option Overview
    83
    
    Humidiﬁer Sub-Assembly
    83
    
    Humidiﬁer Electronics Module
    84
    
    Fan Control Circuit
    85
    
    Humidiﬁer PC Board: LED Descriptions
    86
    
    Interface Connections
    86
    
    Software Functionality
    86
    
    Humidiﬁer Option: Warnings and Indications
    87
    
    Humidity Low Indicator
    87
    
    Water Supply Empty Alert
    87
- Chapter 3: Imagesetter Diagnostics and Vacuum System Troubleshooting Guide
  
  88
  - Introduction
    88
  - Power-Up Boot Diagnostics
    89
    
    Power-Up Boot Diagnostics Overview
    89
    
    Power-Up Boot Sequence
    90
    
    Error Reporting
    92
    
    Automatic Dial-Out Feature
    98
    
    Boot Error Codes
    100
    
    OCP Run-Time Application Errors
    102
  - Avantra Diagnostic Program (PC)
    104
    
    Equipment Requirements
    104
    
    Software Installation
    105
    
    Starting the Program
    106
    
    Functions
    113
    
    Settings
    123
    
    Save and Restore System Parameters
    136
  - Remote Diagnostics
    148
    
    Equipment Requirements
    148
    
    Hardware Conﬁguration
    150
  - Vacuum System Troubleshooting Guide
    154
    
    Volt Sensing Relay Adjustment Procedure
    158
- Chapter 4: Imagesetter Component Removal/Replacement Procedures
  
  160
  - Introduction
    160
  - Covers
    162
    
    Right/Left Side Covers
    162
    
    Top, Middle and Bottom Front Panels
    164
    
    Electronic Enclosure Cover
    167
  - Media Transport Removal/Replacement Procedures
    168
    
    Take-Up Light Shield
    168
    
    Outer Take-Up Drive (Nip) Assembly
    169
    
    Inner Take-Up Drive (Nip) Assembly
    170
    
    Inner Take-Up Drive (Nip) Motor
    173
    
    Take-Up Jam Sensor
    175
    
    Take-Up Punch Assembly
    177
    
    Cutter Assembly
    179
    
    Cutter Motor
    181
    
    Take-Up Media Present Detector
    182
    
    Supply Jam and Media Present Sensors
    183
  - Electrical Removal/Replacement Procedures
    183
    
    Digital Engine Controller (DEC) PCB
    184
    
    Carriage Sensor Driver (CSDM) PCB
    187
    
    Operator Control Panel Assembly
    189
    
    The Supply and Take-Up Sensor Driver Modules PCB (Sdms)
    191
    
    Power Supply
    193
    
    Main Power Switch
    195
    
    Exhaust Fan
    197
    
    Intake Fan
    198
  - Carriage Drive Removal/Replacement Procedures
    199
    
    Carriage Transfer Tool Installation
    199
    
    Carriage Assembly
    201
  - Opto-Mechanical Removal/Replacement Procedures
    204
    
    Light Shields (Right and Left)
    204
    
    Spin Motor Module (SMM)
    206
    
    Spot Generation Module (SGM)
    208
    
    Spot Size Sensor
    209
    
    Polarizer Sensor
    210
    
    Beam Compressor Motor
    211
    
    Aperture Wheel Motor
    212
    
    Weak Lens Motor
    213
    
    Focus Sensor
    214
    
    Media Transport Removal/Replacement Procedures
    216
    
    Supply Drive Servo Motor
    217
    
    Supply Cassette a or B Rewind Motors
    220
    
    Supply Spindle Select Motor
    221
    
    Supply Spindle Select A/B Sensors
    223
    
    Supply Roller Removal and Installation
    225
    
    The Vacuum System
    227
    
    Vacuum Pump
    228
    
    Vacuum Valves
    229
    
    Vacuum Board
    230
- Chapter 5: Imagesetter Alignment
  
  233
  - Introduction
    233
  - Beginning of Line (BOL) Alignment Procedure
    234
  - Exposure Adjustment Procedure
    236
  - Carriage Home Position Alignment Procedure
    237
  - Focus Alignment
    239
  - System Leveling Procedure
    242
  - Pulse Width Modulation (PWM) Adjustment Procedure
    243
  - Voltage Check Procedure
    243
  - Carriage Encoder Alignment Procedure
    246
  - Supply Motor Offset Alignment Procedure
    246
  - Take-Up Cassette Clutch Adjustment Procedure
    248
  - A/B Roller and Sensor Adjustment
    249
  - Feed Motor Calibration Test
    249
  - Slack Loop Test Procedure
    253
- Chapter 6 : Imagesetter Preventive Maintenance
  
  256
  - General Preventive Maintenance Requirements
    256
    
    Mechanical Inspection
    256
    
    Operational Inspection
    259
    
    Cleaning
    260
  - Introduction
    256
- Appendix A: Specifications
  
  264
- Appendix B Spare Parts
  
  266
  - Index
    270
  - Section II: Bridge
    282
  - Chapter 1: Bridge Installation
    283
  - Introduction
    283
  - Removing the Imagesetter Top Cover
    284
  - Attaching the Capture Bar to the Bridge
    287
  - Raising and Lowering the Bridge into the Imagesetter
    289
  - Attaching the Bridge to the Imagesetter
    291
    
    Attaching the Bridge Foot
    291
    
    Attaching the Gas Shocks
    294
    
    Adjusting the Detent Plate
    296
    
    Aligning the Solid Stops
    299
    
    Setting up the DEC to Bridge/Buffer Interface
    300
    
    Attaching the Ground Wires
    303
  - Chapter 2: Bridge Functional Analysis
    305
  - Introduction
    305
  - Chapter 3: Bridge Debugger Diagnostic Tool
    306
  - Introduction
    306
  - Setting up the Debugger Port
    307
  - Bridge Debugger User Interface
    308
    
    Bridge Unlock Sequence
    308
    
    Terminal Code Identiﬁers
    308
    
    Bridge States
    309
    
    Bridge Error Codes
    310
    
    Bridge State Responses
    310
    
    Bridge Sensor Status
    311
    
    Bridge Parameters
    312
    
    Bridge/Buffer Commands
    312
  - Introduction
    314
  - Removing and Replacing the Bridge Foot
    315
  - Media Purchase Sensor
    316
    
    Bridge Loop Sensor
    316
    
    Upper Bridge Servo Motor
    317
    
    The Activator Switch
    319
    
    The Bridge up Sensor
    320
    
    Bridge Shuttle Motor
    321
    
    Shuttle Light and Heavy Sensors
    323
- Appendix A Spare Parts
  
  324
  - Section III: Buffer
    327
    
    Chapter 1: Buffer Installation
    328
    
    Introduction
    328
    
    Buffer Installation Procedures
    329
    
    Unpacking the Buffer
    329
    
    Unlocking the Buffer
    333
    
    Installing the Buffer to the Imagesetter
    337
    
    Aligning the Buffer Carriage
    346
    
    Chapter 2: Buffer Component Removal/Replacement
    349
    
    Introduction
    349
    
    Buffer Home and Buffer Processor Sensors
    350
    
    Buffer Purchase Sensor
    351
    
    Buffer Carriage Drive Motor
    352
    
    Buffer Roller Driver Motor
    353
- Appendix A Spare Parts
  
  356
  - Section IV: On-Line Processor
    359
    
    Chapter 1: OLP Installation
    360
    
    Introduction
    360
    
    Tools Required for OLP Unpacking
    360
    
    Electrical
    361
    
    Floor Load
    361
    
    OLP Work Space Requirements
    361
    
    Space
    361
    
    Operational
    362
  - OLP Unpacking Procedures
    362
    
    OLP Inventory
    362
    
    Rear Exit Panel
    362
    
    Rear Top Side Panel
    362
    
    Receiver Basket
    362
    
    Right Lower Door
    362
    
    Tools Required for OLP Unpacking
    362
    
    Opening and Unpacking the Parts Crate
    364
    
    Unpacking and Preparing the OLP Engine
    367
  - Installation Procedures
    372
  - Tools and Equipment Required for Installation
    372
    
    Attaching the Legs and Feet
    372
    
    Connecting the Water Supply and Drainage
    374
    
    Rear Leveler Feet
    374
    
    Support Leg
    374
    
    Steps for Connecting Water Supply
    375
    
    Tank Capacity, Water
    375
    
    Temperature Range
    375
    
    Connecting the Electrical Supply
    376
    
    Rewiring
    378
    
    Leveling and Attaching the OLP to the Buffer
    379
    
    Attaching the Panels and Covers
    383
    
    Striker Plate
    384
    
    Red (Developer) Hose
    385
    
    Right Side Cover
    387
    
    Top Covers
    393
  - Introduction
    394
    
    Ready Mode
    394
    
    Temperature Control
    394
  - Description of OLP Boot-Up Procedures
    395
    
    Idle Mode
    395
    
    OLP Standby Mode
    395
    
    Operate Mode
    395
    
    Ready Mode
    395
    
    The OLP Jog Function
    396
  - Electronics
    396
    
    The LUTH Computer Board (LCB)
    396
    
    The LUTH Power Board (LPB)
    399
    
    Operating Parameters
    401
    
    Optical Interrupter
    401
    
    Sensors
    401
    
    Temperature Sensor
    401
    
    The Agfa Terminal Board (ATB)
    401
    
    The LUTH Motor Board (LMB)
    401
  - OLP Racks
    402
    
    Immersion Heaters
    402
    
    Replenishment
    402
    
    Temperature Control
    402
    
    Timed Replenishment
    402
  - Chapter 3: OLP Component Removal/Replacement
    404
  - Introduction
    404
    
    Dryer Section Temperature
    404
    
    OLP Com
    404
  - Drive Motor
    405
  - Cpu-Olp
    407
  - LUTH Motor Control Board
    412
  - LUTH Rectiﬁer Board (LRB)
    413
  - Power Board
    414
    
    Circulation Pump
    417
    
    Developer or Fixer Replenishment Pumps
    418
    
    Heating Element
    420
    
    Wet Section Temperature Sensor
    421
    
    Dryer Section Temperature Sensor
    422
    
    Dryer Blower Motor Assembly
    423
    
    Dryer Heater Element
    423
    
    Dryer Blower
    426
    
    Drive Belt
    429
    
    Entry Rack Assembly
    429
    
    Drive Shaft
    430
    
    Chapter 4: OLP Maintenance
    433
    
    How to Use
    433
    
    Introduction
    433
    
    Replenishment Pumps
    433
    
    Service Program
    433
    
    Setting the Jumpers
    433
    
    Checking Sensor Operation
    434
    
    Servicing
    434
    
    Checking Operation of the LCB
    435
    
    Checking the Battery
    436
    
    Setting the Jumpers
    437
    
    Calibrating/Jumper Settings
    438
    
    LUTH Motor Control Board (LMB) 24V DC (P/N 5202Y000100)
    439
    
    LUTH Motor Control Board (LMB) 180V DC (P/N 5203Y4000200)
    443
    
    Replenishment Pumps Calibration
    444
    
    The Service Program
    446
    
    Troubleshooting
    446
    
    Service Program Codes
    448
    
    How to Use the Repair Method Tables
    449
    
    Circulation Pumps
    451
    
    Repair Steps
    453
    
    Switches and Sensors
    456
- Appendix C: Wiring Diagrams
  
  458
  - Introduction
    458
  - Tank Capacity
    459
  - Wiring Diagrams
    484
Section IV: On-Line Processor

489
- Unpacking the Crane
  493
- Crane Installation Procedures
  494
  - The Mounting Plate and Boom
    494
  - Mounting the Head
    498
- Chapter 2: Crane Component Removal / Replacement
  503
- Introduction
  503
- Crane Removal/Replacement Procedures
  504
  - Crane On/Off Switch
    504
  - Crane Motor
    509
  - Crane Slack Safety Switch
    511
  - Crane Cable
    512
- Appendix A Spare Parts
  517

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