Installing The Transmission - Yamaha R6 2009 Service Manual

2
New
2. Install:
• Toothed lock washer retainer "1"
• Toothed lock washer "2"
TIP
• With the toothed lock washer retainer "1" in
the groove "a" in the axle, align the projection
"c" on the retainer with an axle spline "b", and
then install the toothed lock washer "2".
• Be sure to align the projection on the toothed
lock washer that is between the alignment
marks "e" with the alignment mark "d" on the
retainer.
1
2
c
b
a
c
1
ET2C01016

INSTALLING THE TRANSMISSION

1. Install:
• Bearing "1"
1
2
a
b
c
d
b
e
2
e
5-75
TRANSMISSION
TIP
Face the seal side of the bearing to the outside
and install it close to the right side end of the
crankcase.
2. Install:
• Main axle assembly "1"
TIP
Stake the main axle assembly bearing housing
bolts "2" at a cutout "a" in the main axle assem-
bly bearing housing "3".
2
a
1
2
3. Install:
• Shift fork-C "1"
• Shift drum assembly "2"
• Shift fork guide bar "3"
TIP
• The embossed marks on the shift forks
should face towards the right side of the
engine and be in the following sequence: "R",
"C", "L".
• Carefully position the shift forks so that they
are installed correctly into the transmission
gears.
• Install shift fork-C into the groove "a" in the
3rd and 4th pinion gear on the main axle.
1
a
2
3
a