Table of Contents
Advertisement
Torque Specifications
EXHAUST COMPONENTS
Part
Exhaust Pipe
Spark Arrester
ELECTRICAL COMPONENTS
Coil
Starter Motor Positive Cable
CHASSIS COMPONENTS
Footrest
Bumper
SUSPENSION COMPONENTS (Front)
A-Arm
Knuckle
Shock Absorber
Shock Absorber
Knuckle
SUSPENSION COMPONENTS (Rear)
Shock Absorber (Upper)
Shock Absorber (Lower)
A-Arm
Knuckle
STEERING COMPONENTS
Steering Post Bearing Housing Frame
Handlebar Cap
Lower Steering Post Bearing
Cap Screw
Tie Rod End**
DRIVE TRAIN COMPONENTS
Engine Mounting Through-Bolt
Front Differential
Output Flange
Input Shaft Housing
Pinion Housing
Differential Housing Cover***
Drive Bevel Gear Nut**
Driven Bevel Gear Nut**
Thrust Button
Hub Nut
Oil Drain Plug
Oil Fill Plug
Oil Drain Plug
Rear Drive Input Shaft Housing Differential Housing
Lock Collar
Wheel (Steel)
Wheel (Aluminum)
Rear Drive Gear Case
Engine Output Flange
Torque
Part Bolted To
ft-lb N-m
Engine
20
Muffler
48
in.-lb
Frame
12
Starter Motor
8
Frame (8 mm)
20
Frame (8 mm)
20
Frame
35
Ball Joint
35
Frame
35
Upper A-Arm
35
A-Arm
35
Frame
35
Lower A-Arm
35
Frame
35
A-Arm
35
20
Steering Post
20
Steering Post
40
Steering Post Arm
30
Frame
38
Frame/Differential
38
Bracket
Rear Output Flange Joint
20
18
Differential Housing
Gear Case Housing
18
Differential Housing
18
Shaft
59
Driven Shaft
59
Gear Case Cover
8
Shaft/Axle (max)
200
Front Differential/Rear
45
Drive
in.-lb
Front Differential/Rear
16
Drive
Engine
20
23
Differential Housing
125
Hub
40
Hub
80
Frame
38
Rear Gear Case Input
20
Flange
ENGINE/TRANSMISSION
Part
Clutch Shoe**
Clutch Cover/Housing Assembly
Left-Side Cover
Crankcase Half (6 mm)
Crankcase Half (8 mm)
27
Cylinder Nut
5.5
Cylinder Head (Cap Screw)
Cylinder Head Nut
Cylinder Head Cover
16
Oil Pump Drive Gear**
11
Driven Pulley Nut**
Ground Cable
27
Magneto Rotor Nut
27
Cam Sprocket**
Valve Adjuster Jam Nut
47
Starter Motor
47
Oil Fitting
47
Starter One-Way Clutch
47
Oil Pump*
47
Movable Drive Face Nut**
Output Shaft Flange Nut
47
Cam Chain Tensioner Guide
47
Valve Inspection Cover
47
Cam Chain Tensioner
47
Magneto Cover
Rear Driveline
27
Water Pump Cover/Housing
27
Water Pump Drive Gear
54
41
Brake Disc*
Brake Hose
Brake Hose
52
Brake Hose
52
Master Cylinder (Rear)
27
25
Master Cylinder Clamp (Front)
Hydraulic Caliper****
25
Auxiliary Brake Pedal
25
80
* w/Blue Loctite #243
80
** w/Red Loctite #271
11
*** w/Green Loctite #609
****w/"Patch Lock"
272
5
22
27
31
169
54
108
52
27
Part Bolted To
Crankshaft
Crankcase
Crankcase
Crankcase Half
Crankcase Half
Crankcase Half
Crankcase
Cylinder
Cylinder Head
Crankshaft
Driveshaft
Engine
Crankshaft
Camshaft
Valve Adjuster
Crankcase
Engine
Flywheel
Crankcase
Clutch Shaft
Output Shaft
Cylinder
Cylinder Head Cover
Cylinder
Crankcase
Output Drive Flange
Magneto Cover
Crankshaft
BRAKE COMPONENTS
Hub
Caliper
Master Cylinder
Auxiliary Brake Cyl-
inder
Frame
Master Cylinder
Knuckle
Pivot
Torque
ft-lb
N-m
147
199
8
11
8
11
10
13.5
21
28
8
11
28
38
20
27
8
11
63
86
147
199
8
11
107
146
11
15
7
9.5
8
11
8
11
26
35
8
11
147
199
59
80
11
15
8
11
10
13.5
8
11
20
27
8
11
28
38
15
20
20
27
20
27
20
27
8
11
5.5
8
20
27
20
27
3
Advertisement
Table of Contents
Troubleshooting
