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Periodic Maintenance
This section has been organized into sub-sections which show
common maintenance procedures for the Arctic Cat ATV.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
Periodic Maintenance
Chart
A = Adjust I = Inspect C = Clean L = Lubricate R = Replace
Item
Battery
Fuses
Air Filter/Drain Tube
Valve/Tappet Clearance
Engine Compression
Spark Plug
Muffler/Spark Arrester
Gas Hoses
Throttle Cable
Engine-Transmission Oil Level
Engine-Transmission Oil/Filter
Front Differential/Rear Drive Lubricant
Tires/Air Pressure
Steering Components
V-Belt
Suspension (Ball joint boots, drive axle boots front
and rear, tie rods, differential and rear drive bellows)
Nuts/Cap Screws/Screws
Ignition Timing
Lights
Switches
Shift Lever
Handlebar Grips
Handlebar
Gauges/Indicators
Frame/Welds/Racks
Electrical Connections
Complete Brake System
(Hydraulic & Auxiliary)
Brake Pads
Brake Fluid
Brake Hoses
Coolant/Coolant System
* Service/Inspect more frequently when operating in adverse conditions.
*** When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.
Compression Tester Kit
Oil Filter Wrench
Tachometer
Timing Light
Valve Clearance Adjuster
NOTE: Special tools are available from the Arctic
Cat Service Department.
Initial Service After
Every
Every Month or
Break-In (First Mo or
Day
100 Miles
100 Mi)
I
I
I
I
I
I
I
I
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
Description
Every 3
Every 6
Months or
Months or
300 Miles
500 Miles
I
I
C*
I
I
C
C-L
R*/R**/R***
I
I
l
I
I
l
l
C
I*
I
I
I
** When using an API certified SM 5W-50 oil.
p/n
0444-213
0644-389
0644-275
0644-296
0444-178
Every Year
or 1500
As Needed
Miles
C
R
R
A
I
R (4000 Mi
or 18 Mo)
R
R (2 Yrs)
A-R
A
R (4 Yrs)
R
R
R
R
A
I
R
R
A-L
R
R
R
C
L-R
R
R (2 Yrs)
R (4 Yrs)
R (2 Yrs)
7
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