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4. Remove the water pump drive gear; then remove the
speed sensor housing assembly. Account for two
alignment pins, a gasket, and two seal washers.
5. Remove the cap screws securing the magneto cover
to the crankcase. Note the location of the two inter-
nal cap screws and the two longer cap screws.
6. Remove the magneto cover and account for two
alignment pins and the gasket.
D. Rotor/Flywheel
E. Starter Clutch/Gear
F. Starter Motor
NOTE: Steps 1-6 in the preceding sub-section must
precede this procedure.
7. Remove the nut securing the rotor/flywheel on the
crankshaft and install the crankshaft protector.
FI544
8. Using the Magneto Rotor Remover Set, break the
rotor/flywheel loose from the crankshaft; then
remove the puller and crankshaft protector and
remove the rotor/flywheel.
FI543
9. Remove the flywheel key from the crankshaft; then
remove the starter clutch gear.
FI596A
10. Remove starter idler gears and their respective
shafts; then remove the starter motor. Account for an
O-ring on the starter drive housing.
FI549
FI550
FI551A
53
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Troubleshooting
