Engine Installation Notes - Polaris TRAIL BOSS 325 2001 Manual

ENGINE

ENGINE INSTALLATION NOTES

After the engine is installed in the frame, review this checklist and perform all steps that apply.
General Items
1. Install previously removed components using new gaskets, seals, and fasteners where applicable.
2. Perform regular checks on fluid levels, controls, and all important areas on the vehicle as outlined in the daily
pre-ride inspection checklist (refer to Chapter 2).
PVT System
1. Adjust center distance of drive and driven clutch. (Chapter 6)
2. Adjust clutch offset, alignment, and belt deflection. (Chapter 6)
3. Clean clutch sheaves thoroughly and inspect inlet and outlet ducts for proper routing and sealing. (Chapter 6)
Transmission
1. Inspect transmission operation and adjust linkage if necessary. Refer to Chapter 2 and Chapter 8.
Exhaust
1. Replace exhaust gaskets. Seal connections with high temp silicone sealant.
2. Check to be sure all springs are in good condition.
Engine Break In Period
4 Cycle Engine Break-In Period is defined as the first 10 hours of engine operation, or 2 full tanks of fuel.
1. Use only Polaris Premium 4 All Season synthetic oil, or API certified "SH" oil.
2. Use fuel with a minimum octane of 87 (R+M)/2 method.
3. Change break-in oil and filter at 20 hours or 500 miles, whichever comes first.
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