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EUROCOM 4200 Service Manual

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Summary of Contents for EUROCOM 4200

  • Page 3 Preface Notebook Computer 4200/4200M/4600 Service Manual...
  • Page 4 Preface Notice The company reserves the right to revise this publication or to change its contents without notice. Information contained herein is for reference only and does not constitute a commitment on the part of the manufacturer or any subsequent ven- dor.
  • Page 5 Preface About this Manual This manual is intended for service personnel who have completed sufficient training to undertake the maintenance and inspection of personal computers. It is organized to allow you to look up basic information for servicing and/or upgrading components of the Notebook PC. The following information is included: Chapter 1, Introduction, provides general information about the location of system elements and their specifications.
  • Page 6 Preface...

  • Page 7: Table Of Contents

    Preface Contents Introduction ............1-1 Overview ......................1-1 System Specifications ..................1-2 Processor ......................1-2 Core Logic ......................1-2 Memory ....................... 1-2 BIOS ........................1-2 LCD ........................1-2 Display ........................ 1-3 Audio ........................1-3 Storage ......................... 1-3 PC Card Sockets ....................1-3 Keyboard ......................
  • Page 8 Preface Mainboard Overview - Bottom ................. 1-11 Key Parts ......................1-11 Mainboard Overview - Top ................1-12 Cable Connectors and Switches ................ 1-12 Mainboard Overview - Bottom ................. 1-13 Cable Connectors and Switches ................ 1-13 Disassembly ............2-1 Overview ......................2-1 Maintenance Tools ....................
  • Page 9 LCD 14” (4600) ....................A-26 LCD 15” (4600) ....................A-27 Battery (4600) ....................A-28 CD-ROM Drive (4600) ..................A-29 DVD-ROM Drive (4600) ..................A-30 CD-RW Drive (4600) ..................A-31 Combo Drive - KME (4600) ................A-32 Combo Drive - Toshiba (4600) .................A-33 Hard Disk Drive (4200, 4200M & 4600) ............A-34...
  • Page 10 Preface Floppy Disk Drive (4200, 4200M & 4600) ............A-35 Schematic Diagrams ..........B-1 Mainboard ......................B-1 Inverter ......................B-29 Power Board ......................B-30 Updating the FLASH ROM BIOS...... C- 1...

  • Page 11: Introduction

    The 4200/4200M/4600 notebook is designed to be upgradeable. See “Disassembly” on page 2 - 1 for a detailed descrip- tion of the upgrade procedures for each specific component. Please note the warning and safety information indicated by the “...

  • Page 12: System Specifications

    Introduction System Specifications Processor ® • Intel Mobile Pentium III-M 866 ~ 933MHz - 1.00 ~ 1.26 GHz L2 Cache 512KB ® • Intel Mobile Celeron 733 ~ 933MHz L2 Cache 256KB • Supporting µFC-PGA Package 0.13 Micron (Tualatin Process Technology) Core Logic ®...

  • Page 13: Display

    Introduction Display • ATI M6-P Integrated AGP 4X • Integrated 128-bit 2D / 3D Graphics Accelerator Advanced HW Acceleration for DVD Playback (Motion Compensation engine and IDCT) Fully DirectX 8 Compliant Graphics Engine • External memory up to 32MB or 64MB of DDR SGRAM on board •...

  • Page 14: Interface

    Introduction Interface • Built-in Touch pad (Scrolling Key functionality integrated) • Four USB ports • One IEEE 1394 port (Mini) • One S-Video jack for TV output • One parallel port (LPT1), support ECP / EPP • Infrared file transfer, IrDA 1.1 FIR/SIR/ ASKIR •...

  • Page 15: Power Management

    Introduction Power Management • Supports ACPI v1.0b • Supports APM v1.2 • Supports suspend to RAM • Supports suspend to disk • Battery low suspend • Resume from modem ring • Resume from LAN ring Power • Full Range AC adapter AC in 100~240V, 50~60Hz, DC Output 20V, 3.25A. •...

  • Page 16: Weight

    Introduction Weight • 2.8kg w/o battery Optional • 4201 Lithium-Ion smart battery pack (12cell) • 4202 DVD-ROM Drive Module 12.7mm (h) • 4203 CD-RW Drive Module 12.7mm (h) • 4204 Software DVD Player • 4205 Software RW Writer • 4206 802.11b Wireless LAN card •...

  • Page 17: External Locator - Top View

    Introduction External Locator - Top View Figure 1 - 1 Top View 1. Cover Latch 2. LED Power Indi- cators 3. LCD Display 4. Speakers 5. Three Hot-Key buttons 6. LED Status Indi- cators 7. Power Button 8. Keyboard 9. TouchPad and Buttons 10.Color Cover (changeable)

  • Page 18: External Locator - Left & Right Side Views

    Introduction External Locator - Left & Right Side Views Figure 1 - 2 Left View 1. CD or DVD Label Indicator 2. Busy Indicator 3. Open Button 4. Emergency Eject Hole Figure 1 - 3 Right View 1. Microphone-In Jack 2.

  • Page 19: External Locator - Right Side & Bottom Views

    Introduction External Locator - Right Side & Bottom Views Figure 1 - 4 Right Side 1. Parallel Port 2. Infrared Port 9 10 3. Vent 4. Security Lock 5. Dual USB Ports 6. S-Video Output Connector 7. Exrternal Monitor CRT Port 8.

  • Page 20: Mainboard Overview - Top

    Introduction Mainboard Overview - Top Figure 1 - 6 Mainboard Over- Key Parts view - Top Key Parts 1. Mini-IEEE 1394 controller 2. Flash BIOS ROM 3. Smart I/O W83518D media reader controller 4. Ricoh Cardbus PCMCIA control- 5. Southbridge Intel ICH 3 6.

  • Page 21: Mainboard Overview - Bottom

    Introduction Mainboard Overview - Bottom Figure 1 - 7 Mainboard Over- Key Parts view - Bottom Key Parts 1. ATI Mobility Radeon Graph- ics controller Mainboard Overview - Bottom 1 - 11...

  • Page 22: Mainboard Overview - Top

    Introduction Mainboard Overview - Top Figure 1 - 8 Mainboard Over- Cable Connectors and Switches view - Top Cable Connectors & Switches 1. Internal speaker connectors (JSPK1 & J8PK2 2. FDD connector 3. TouchPad con- nector (JTP1) 4. Keyboard con- nector (JINTKB1) 5.

  • Page 23: Mainboard Overview - Bottom

    Introduction Mainboard Overview - Bottom Figure 1 - 9 Mainboard Over- Cable Connectors and Switches view - Bottom Cable Connectors & Switches 1. CD device socket 2. Power board sockets (CN4 & CN5) 3. HDD Connector (CON2) 4. Audio board socket (JAUDIO1) 5.
  • Page 24 Introduction 1 - 14 Cable Connectors and Switches...

  • Page 25: Disassembly

    Disassembly 2: Disassembly Overview This chapter provides step-by-step instructions for disassembling parts and subsystems. When it comes to reassembly, reverse the procedures (unless otherwise indicated). Component Parts We suggest you completely review any procedure before you take the computer apart. Procedures such as upgrading/replacing the RAM, CD device and hard disk are included in the User’s Manual but are repeated here for your convenience.

  • Page 26: Maintenance Tools

    Disassembly NOTE: All disassembly procedures assume that the system is turned OFF, and disconnected from any power supply (the battery is removed too). Maintenance Tools The following tools are recommended when working on the notebook PC: • M3 Philips-head screwdriver •...

  • Page 27: Maintenance Precautions

    Disassembly Maintenance Precautions The following precautions are a reminder. To avoid personal injury or damage to the computer while performing a re- moval and/or replacement job, take the following precautions: 1. Don't drop it. Perform your repairs and/or upgrades on a stable surface. If the computer falls, the case and other components could be damaged.

  • Page 28: Disassembly Steps

    Disassembly Disassembly Steps The following table lists the disassembly steps, and on which page to find the related information. PLEASE PERFORM THE DISASSEMBLY STEPS IN THE ORDER INDICATED. To remove the hard disk drive assembly: 1.Remove the battery page 2 - 9 2.Remove the hard disk drive assembly page 2 - 10 To remove the keyboard:...
  • Page 29 Disassembly To remove the modem: 1.Remove the battery page 2 - 9 2.Remove the keyboard page 2 - 11 Modem Cable 3.Remove the modem page 2 - 15 procedure scribed here is suffi- cient to enable the To remove the Top Case and LCD: removal of the modem 1.Remove the battery page 2 - 9...
  • Page 30 Disassembly To remove the floppy disk drive assembly: 1.Remove the battery page 2 - 9 2.Remove the CD Device page 2 - 13 3.Remove the hard disk drive assembly page 2 - 10 4.Remove the keyboard page 2 - 11 5.Remove the system memory page 2 - 12 6.Remove the CPU...
  • Page 31 Disassembly To remove the fan unit: 1.Remove the battery page 2 - 9 2.Remove the CD Device page 2 - 13 3.Remove the hard disk drive assembly page 2 - 10 4.Remove the keyboard page 2 - 11 5.Remove the system memory page 2 - 12 6.Remove the CPU page 2 - 14...
  • Page 32 Disassembly To remove the power board: 1.Remove the battery page 2 - 9 2.Remove the CD Device page 2 - 13 3.Remove the hard disk drive assembly page 2 - 10 4.Remove the keyboard page 2 - 11 5.Remove the system memory page 2 - 12 6.Remove the CPU page 2 - 14...

  • Page 33: Remove The Battery

    Disassembly Remove the Battery Figure 2 - 1 Battery Removal 1. With the computer shut down and on a level surface, raise the LCD cover. Sequence 2. Remove the palm rest by applying gentle upward pressure with your fingers close to the area around the left Alt a.

  • Page 34: Remove The Hard Disk Drive Assembly

    Disassembly Remove the Hard Disk Drive Assembly Figure 2 - 2 Hard Disk 1. Turn the computer over. Removal 2. Remove screw 1 (Figure 2 - 2a) from the hard disk cover 2, and remove the cover. Sequence 3. Remove the screws 3-6 (Figure 2 - 2a) which hold the HDD assembly in place. a.

  • Page 35: Remove The Keyboard

    Disassembly Remove The Keyboard Figure 2 - 3 Keyboard 1. Turn off the computer. Removal 2. Use a small screwdriver or a straightened paper clip to press in the latches 1-4 (Figure 2 - 3a) to release the key- Sequence board.

  • Page 36: Removing The System Memory

    Disassembly Removing The System Memory Figure 2 - 4 Memory Removal 1. Lift the RAM bay shielding 1(Figure 2 - 4a) up off the memory sockets 2 (Figure 2 - 4b). Sequence 2. Gently pull the two latches at the side of the memory socket outwards, as indicated in Figure 2 - 4c, to release the a.

  • Page 37: Remove The Cd-Device

    Disassembly Remove the CD-Device Figure 2 - 5 CD Device 1. Turn off the computer. Removal 2. Turn the computer over. Sequence 3. Remove the screw from the CD-Device release latch 1 ( Figure 2 - 5a ) a. Remove the screw 4.

  • Page 38: Remove The Cpu

    Disassembly Remove the CPU Figure 2 - 6 Processor 1. Turn off the computer and turn it over. Removal 2. Remove the screws 1 & 2 ( Figure 2 - 6a ) from the CPU cover and remove the cover 3 ( Figure 2 - 6b ). Sequence 3.

  • Page 39: Remove The Modem

    Disassembly Remove the Modem Figure 2 - 7 Modem Removal 1. Remove the modem bay shield 1 ( Figure 2 - 7a ) covering the modem bay by removing the screws 2-3 ( Figure 2 - Sequence 7a ). a. Remove the shield- 2.

  • Page 40: Remove The Top Case And Lcd

    Disassembly Remove the Top Case and LCD Figure 2 - 8 Top Case and 1. Refer to page 2 - 5 to make sure you have removed all the necessary components. LCD Removal 2. Turn the computer over and remove the screws 1-11 ( Figure 2 - 8a ) from the bottom of the case. Sequence 3.
  • Page 41 Disassembly 5. Slide the LED cover module and board 1 ( Figure 2 - 9a ) towards you, and lift it up and away ( Note : You do not Figure 2 - 9 need to separate the LEDs held to the underside of the board by three screws). Top Case 6.

  • Page 42: Remove The Inverter

    Disassembly Remove the Inverter Figure 2 - 10 Inverter Removal 1. Refer to page 2 - 5 to make sure you have removed all the necessary components. Sequence 2. Remove the rubber covers 1-4 ( Figure 2 - 10a ) and the screws under them. a.

  • Page 43: Remove The Floppy Disk Drive Assembly

    Disassembly Remove the Floppy Disk Drive Assembly Figure 2 - 11 Floppy Disk 1. Remove screws 1-3 ( Figure 2 - 11 ) from the floppy disk assembly. Drive Removal 2. Remove the ribbon cable from the socket and lift out the floppy disk drive assembly. Sequence Unscrew the screws and remove the flop-...

  • Page 44: Remove The Bottom Case And Audio Board

    Disassembly Remove the Bottom Case and Audio Board Figure 2 - 13 Bottom Case and 1. Remove the screws 1-9 ( Figure 2 - 13a ) from the mainboard and audio board. Audio Board 2. Remove the connectors at points 10-12 ( Figure 2 - 13a ). Removal 3.

  • Page 45: Remove The Fan Unit

    Disassembly Remove the Fan Unit Figure 2 - 14 Fan Unit 1. Remove the screws 1-3 ( Figure 2 - 14a ) from the fan unit. Removal 2. Unplug the connector 4 ( Figure 2 - 14b ) from the fan unit to the mainboard. Sequence 3.

  • Page 46: Remove The Power Board

    Disassembly Remove the Power Board Figure 2 - 16 Power Board 1. Remove the hex studs 1-4 ( Figure 2 - 16a ) from the IO bracket, and separate the IO bracket from the mainboard Removal slightly. Sequence 2. Release connector 5 ( Figure 2 - 16b ) from the fan to the mainboard (top) at point 6 . a.

  • Page 47: Part Lists

    Part Lists Appendix A:Part Lists This appendix breaks down the notebook’s construction into a series of illustrations. The component part numbers are indicated in the tables opposite the drawings. Note: This section indicates the manufacturer’s part numbers. Your organization may use a different system, so be sure to cross-check any relevant documentation.

  • Page 48: Part List Illustration Location

    Part Lists Part List Illustration Location The following table indicates where to find the appropriate part list illustration. Table 1 - 1 Part List Illustration Part 4200 4200M 4600 Location page A - 3 page A - 13 page A - 23 Top 15”...

  • Page 49: Top Assembly (4200

    Part Lists Top Assembly (4200) Figure 1 - 1 Top Assembly (4200) A - 3...

  • Page 50: Top Assembly (4200 - 15

    Part Lists Top Assembly (4200 - 15”) Figure 1 - 2 Top Assembly (4200 - 15”) A - 4...

  • Page 51: Bottom Assembly (4200

    Part Lists Bottom Assembly (4200) Figure 1 - 3 Bottom Assembly (4200) A - 5...

  • Page 52: Lcd 14" (4200)

    Part Lists LCD 14” (4200) Figure 1 - 4 LCD 14” (4200) 鋁箔 A - 6...

  • Page 53: Lcd 15" (4200)

    Part Lists LCD 15” (4200) Figure 1 - 5 LCD 15” (4200) 鋁箔 鋁箔 A - 7...

  • Page 54: Battery (4200)

    Part Lists Battery (4200) Figure 1 - 6 Battery (4200) 德臻 新普 A - 8...

  • Page 55: Cd-Rom Drive (4200)

    Part Lists CD-ROM Drive (4200) Figure 1 - 7 CD-ROM Drive (4200) A - 9...

  • Page 56: Dvd-Rom Drive (4200

    Part Lists DVD-ROM Drive (4200) Figure 1 - 8 DVD-ROM Drive (4200) A - 10...

  • Page 57: Cd-Rw Drive (4200

    Part Lists CD-RW Drive (4200) Figure 1 - 9 CD-RW Drive (4200) A - 11...

  • Page 58: Combo Drive (4200

    Part Lists Combo Drive (4200) Figure 1 - 10 Combo Drive (4200) A - 12...

  • Page 59: Top Assembly (4200M

    Part Lists Top Assembly (4200M) Figure 1 - 11 Top Assembly (4200M) A - 13...

  • Page 60: Top Assembly (4200M - 15

    Part Lists Top Assembly (4200M - 15”) Figure 1 - 12 Top Assembly (4200M - 15”) A - 14...

  • Page 61: Bottom Assembly (4200M

    Part Lists Bottom Assembly (4200M) Figure 1 - 13 Bottom Assembly (4200M) A - 15...

  • Page 62: Lcd 14" (4200M

    Part Lists LCD 14” (4200M) Figure 1 - 14 LCD 14” (4200M) 鋁箔 A - 16...

  • Page 63: Lcd 15" (4200M

    Part Lists LCD 15” (4200M) Figure 1 - 15 LCD 15” (4200M) 鋁箔 鋁箔 A - 17...

  • Page 64: Battery (4200M

    Part Lists Battery (4200M) Figure 1 - 16 Battery (4200M) 德臻 新普 A - 18...

  • Page 65: Cd-Rom Drive (4200M

    Part Lists CD-ROM Drive (4200M) Figure 1 - 17 CD-ROM Drive (4200M) A - 19...

  • Page 66: Dvd-Rom Drive (4200M

    Part Lists DVD-ROM Drive (4200M) Figure 1 - 18 DVD-ROM Drive (4200M) A - 20...

  • Page 67: Cd-Rw Drive (4200M

    Part Lists CD-RW Drive (4200M) Figure 1 - 19 CD-RW Drive (4200M) A - 21...

  • Page 68: Combo Drive (4200M

    Part Lists Combo Drive (4200M) Figure 1 - 20 Combo Drive (4200M) A - 22...

  • Page 69: Top Assembly (4600

    Part Lists Top Assembly (4600) Figure 1 - 21 Top Assembly (4600) 香檳色 A - 23...

  • Page 70: Top Assembly (4600 15

    Part Lists Top Assembly (4600 15”) Figure 1 - 22 Top Assembly (4600 15”) (香檳色) A - 24...

  • Page 71: Bottom Assembly (4600

    Part Lists Bottom Assembly (4600) Figure 1 - 23 Bottom Assembly (4600) A - 25...

  • Page 72: Lcd 14" (4600)

    Part Lists LCD 14” (4600) Figure 1 - 24 LCD 14” (4600) 鋁箔 A - 26...

  • Page 73: Lcd 15" (4600)

    Part Lists LCD 15” (4600) Figure 1 - 25 LCD 15” (4600) 鋁箔 鋁箔 A - 27...

  • Page 74: Battery (4600

    Part Lists Battery (4600) Figure 1 - 26 Battery (4600) 德臻 新普 A - 28...

  • Page 75: Cd-Rom Drive (4600

    Part Lists CD-ROM Drive (4600) Figure 1 - 27 CD-ROM Drive (4600) A - 29...

  • Page 76: Dvd-Rom Drive (4600

    Part Lists DVD-ROM Drive (4600) Figure 1 - 28 DVD-ROM Drive (4600) A - 30...

  • Page 77: Cd-Rw Drive (4600

    Part Lists CD-RW Drive (4600) Figure 1 - 29 CD-RW Drive (4600) A - 31...

  • Page 78: Combo Drive - Kme (4600

    Part Lists Combo Drive - KME (4600) Figure 1 - 30 Combo Drive - KME (4600) A - 32...

  • Page 79: Combo Drive - Toshiba (4600

    Part Lists Combo Drive - Toshiba (4600) Figure 1 - 31 Combo Drive - Toshiba (4200) A - 33...

  • Page 80: Hard Disk Drive (4200, 4200M & 4600

    Part Lists Hard Disk Drive (4200, 4200M & 4600) Figure 1 - 32 Hard Disk Drive (4200, 4200M & 4600) A - 34...

  • Page 81: Floppy Disk Drive (4200, 4200M & 4600

    Part Lists Floppy Disk Drive (4200, 4200M & 4600) Figure 1 - 33 Floppy Disk Drive (4200, 4200M & 4600) A - 35...
  • Page 82 Part Lists A - 36...

  • Page 83: Schematic Diagrams

    Schematic Diagrams Appendix B:Schematic Diagrams Mainboard Sheet 1 of 27 PAGE1-BLOCK DIAGRAM PAGE2-CLOCK GENERATOR PAGE3-CPU 1/2 PAGE4-CPU 2/2 PAGE5-CPU POWER PAGE6-POWER BOARD CONN / POWER PAGE7-GMCH 1/3 PAGE8-GMCH 2/3 PAGE9-GMCH 3/3 PAGE10-SODIMM PAGE11-ATI VGA P6 1/4 PAGE12-VGA DDR DRAM 2/4 PAGE13-VGA DDR DRAM 3/4 PAGE14-LVDS,CRT &...

  • Page 84: Schematic Diagrams

    Schematic Diagrams Sheet 2 of 27 B - 2...
  • Page 85 Schematic Diagrams Sheet 3 of 27 B - 3...
  • Page 86 Schematic Diagrams Sheet 4 of 27 B - 4...
  • Page 87 Schematic Diagrams Sheet 5 of 27 B - 5...
  • Page 88 Schematic Diagrams Sheet 6 of 27 B - 6...
  • Page 89 Schematic Diagrams Sheet 7 of 27 B - 7...
  • Page 90 Schematic Diagrams Sheet 8 of 27 B - 8...
  • Page 91 Schematic Diagrams Sheet 9 of 27 B - 9...
  • Page 92 Schematic Diagrams Sheet 10 of 27 B - 10...
  • Page 93 Schematic Diagrams Sheet 11 of 27 B - 11...
  • Page 94 Schematic Diagrams Sheet 12 of 27 B - 12...
  • Page 95 Schematic Diagrams Sheet 13 of 27 B - 13...
  • Page 96 Schematic Diagrams Sheet 14 of 27 B - 14...
  • Page 97 Schematic Diagrams Sheet 15 of 27 B - 15...
  • Page 98 Schematic Diagrams Sheet 16 of 27 B - 16...
  • Page 99 Schematic Diagrams Sheet 17 of 27 B - 17...
  • Page 100 Schematic Diagrams Sheet 18 of 27 B - 18...
  • Page 101 Schematic Diagrams Sheet 19 of 27 B - 19...
  • Page 102 Schematic Diagrams Sheet 20 of 27 B - 20...
  • Page 103 Schematic Diagrams Sheet 21 of 27 B - 21...
  • Page 104 Schematic Diagrams Sheet 22 of 27 B - 22...
  • Page 105 Schematic Diagrams Sheet 23 of 27 B - 23...
  • Page 106 Schematic Diagrams Sheet 24 of 27 B - 24...
  • Page 107 Schematic Diagrams Sheet 25 of 27 B - 25...
  • Page 108 Schematic Diagrams Sheet 26 of 27 B - 26...
  • Page 109 Schematic Diagrams B - 27...
  • Page 110 Schematic Diagrams Sheet 27 of 27 B - 28...

  • Page 111: Inverter

    Schematic Diagrams Inverter Sheet 1 of 1 B - 29...

  • Page 112: Power Board

    Schematic Diagrams Power Board Sheet 1 of 3 B - 30...
  • Page 113 Schematic Diagrams Sheet 2 of 3 B - 31...
  • Page 114 Schematic Diagrams Sheet 3 of 3 B - 32...

  • Page 115: Updating The Flash Rom Bios

    1. Using your web browser go to www.clevo.com.tw 2. Choose Download from the menu bar at the top of the page. 3. In the Driver section select the model of your computer ( 4200/4600 series ) and the driver type ( BIOS ). 4. Select GO .
  • Page 116 BIOS Update C - 2...

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