Assembling Output Shaft - BMW R 1100 S Repair Manual

2nd gear
1
2
3

Assembling output shaft

L
Note:
Assembly starts at the shift gearwheel for 4th gear.
Before assembly, oil all running surfaces lightly with
gear oil.
•
Clamp the output shaft into the vise with soft
jaws and with the splines facing upwards.
•
Install circlip (16/arrow).
•
Install backup washer (15).
16
15
14
13
12
4th gear
6
4
5
17
6
16
KR230130
18
19
11
10
1st gear
9
8
3rd gear
5th gear
6th gear
•
Install needle roller bearing (14).
e
Caution:
To avoid damaging the needle roller bearing on the
splines, spread it carefully at the end face when in-
stalling.
•
Install shift wheel for 4th gear (13) with the pock-
ets facing circlip (16).
•
Install backup washer (12) and needle roller (11).
•
Install shift wheel for 3rd gear (10) with pockets
facing away from the 4th gear shift wheel (13).
•
Install backup washer (9) and circlip (8).
•
After installing the 3rd and 4th shift wheels,
measure endplay ( 23.16).
a
•
Install shift wheel for 5th gear (7) with recess for
shift fork facing towards the 3rd gear shift
wheel (10).
•
Install backup washer (18) and needle roller
bearing (19).
•
Install the shift gearwheel for 1st gear (20) with
the pockets facing sliding gearwheel (7).
•
Install spacing washer (21) and grooved ball
bearing (22).
•
After installing, check endplay at the shift gear-
wheel for 1st gear (
a
20
21
22
7
KR230120
23.16).
23.15