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CORVETTE BODY 1B-22
16.
17.
Fig. 47-Door Handle and Lock Cylinder
18.
19.
20.
21.
1. Screw - Handle Retaining
2. Reinforcement
3. Gasket - Rear
4. Handle Assembly
5. Cylinder Assembly - Lock
6. Escutcheon
7. Retainer
8. Rod - Lock Cylinder
9. Gasket - Front
14. Cut off painted portion of cartridge nozzle along
edge of paint line.
15. Mix adhesive caulking material and accelerator
] thoroughly according to directions on container.
NOTE: Once caulking material is mixed, there
will be approximately 35 minutes of working
time with the material. Subsequent steps should
be performed immediately after caulking ma-
terial is mixed.
Place caulking material in cartridge as shown in
Figure 59.
Carefully apply a smooth continuous bead of caulking
material on inside surface of glass next to edge
completely around glass (fig. 60). Caulking material
should be approximately 1/4 inch wide at the base
and form a pyramid 3/8 inch high. If during appli-
cation the pyramid collapses, wait about 2-3 minutes
for material to set up. If an air bubble is encoun-
tered in material back up the applicator and apply
sufficient material to fill void and to dispense the
bubble before continuing.
The reveal molding clips are self sealing and do
not require sealing before installing the rear glass.
With aid of helper, lift glass and carefully position
glass on spacers, matching up marks on glass and
body as shown in Figure 61.
Press glass lightly to set caulking material to rear
window opening flanges. Paddle material where nec-
essary to insure proper seal.
Watertest rear window immediately using a cold
water spray. If any water leaks are encountered, use
flat bladed screw driver or stick and paddle caulking
material into leak point to correct leak. Correction
of leak is usually more effectively performed by
paddling material from inside the body.
CAUTION: Do not run a heavy stream of water
directly on caulking material while the material
is still soft.
22.
Install the reveal moldings in the following sequence:
Top, sides, lower and the caps in each upper corner.
23. Carefully remove masking tape from inside of glass
and install garnish moldings.
Fig. 49—Door Sill Plate and Molding
Fig. 48—Door Hinge
1. Plate - Door Sill
2. Retainer - Sill Molding
3. Sill Molding
4. " U " Nut - Sill Molding Retainer
5. Special Nut
6. Spring Nut - Sill Molding
CHEVROLET CHASSIS SERVICE MANUAL
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