Mitsubishi Electric FR-F720-0.75K to 110K Instruction Manual
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Mitsubishi Electric FR-F720-0.75K to 110K Instruction Manual

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INVERTER
INSTRUCTION MANUAL (Applied)
FR-F720-0.75K to 110K
FR-F740-0.75K to 560K
OUTLINE
WIRING
PRECAUTIONS FOR USE
OF THE INVERTER
PARAMETERS
PROTECTIVE FUNCTIONS
PRECAUTIONS FOR
MAINTENANCE AND INSPECTION
SPECIFICATIONS
1
2
3
4
5
6
7

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Summary of Contents for Mitsubishi Electric FR-F720-0.75K to 110K

  • Page 1 INVERTER INSTRUCTION MANUAL (Applied) FR-F720-0.75K to 110K FR-F740-0.75K to 560K OUTLINE WIRING PRECAUTIONS FOR USE OF THE INVERTER PARAMETERS PROTECTIVE FUNCTIONS PRECAUTIONS FOR MAINTENANCE AND INSPECTION SPECIFICATIONS...
  • Page 2 Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (applied) provides instructions for advanced use of the FR-F700 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction manual (basic) [IB-0600176ENG] packed with the product carefully to use the equipment to its optimum.
  • Page 3 CAUTION CAUTION (2) Wiring (5) Emergency stop • Do not install a power factor correction capacitor, surge • A safety backup such as an emergency brake must be suppressor or capacitor type filter on the inverter output side. provided to prevent hazardous condition to the machine and These devices on the inverter output side may be overheated equipment in case of inverter failure.

  • Page 4: Table Of Contents

    CONTENTS OUTLINE Product checking and parts identification ............2 Inverter and peripheral devices ................3 1.2.1 Peripheral devices ........................4 Method of removal and reinstallation of the front cover........6 Installation of the inverter and enclosure design ..........8 1.4.1 Inverter installation environment....................
  • Page 5 3.1.1 Leakage currents and countermeasures ................. 44 3.1.2 EMC measures ........................46 3.1.3 Power supply harmonics ......................48 3.1.4 Harmonic suppression guideline ..................... 49 Installation of a reactor ..................52 Power-off and magnetic contactor (MC) ............52 Inverter-driven 400V class motor ..............53 Precautions for use of the inverter ..............
  • Page 6 4.7.1 Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45)..96 4.7.2 Starting frequency and start-time hold function (Pr.13, Pr.571) ..........98 4.7.3 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143) ........... 99 Selection and protection of a motor ............. 101 4.8.1 Motor protection from overheat (Electronic thermal relay function) (Pr.
  • Page 7 4.15 Motor noise, EMI measures, mechanical resonance ........158 4.15.1 PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) ......158 4.15.2 Speed smoothing control (Pr. 653, Pr. 654) ................. 159 4.16 Frequency setting by analog input (terminal 1, 2, 4) ........160 4.16.1 Analog input selection (Pr.
  • Page 8 4.22.2 Operation panel frequency setting/key lock selection (Pr. 161) ........... 248 4.22.3 Buzzer control (Pr. 990)......................250 4.22.4 PU contrast adjustment (Pr. 991) ..................250 4.23 Parameter clear ....................251 4.24 All parameter clear..................252 4.25 Parameter copy and parameter verification ..........253 4.25.1 Parameter copy ........................
  • Page 9 6.1.7 Replacement of parts ......................283 6.1.8 Inverter replacement......................287 Measurement of main circuit voltages, currents and powers ..... 288 6.2.1 Measurement of voltages and currents ................. 288 6.2.2 Measurement of powers ......................290 6.2.3 Measurement of voltages and use of PT ................290 6.2.4 Measurement of currents.......................

  • Page 10: Outline

    OUTLINE This chapter describes the basic "OUTLINE" for use of this product. Always read the instructions before using the equipment. 1.1 Product checking and parts identification....2 1.2 Inverter and peripheral devices .......3 1.3 Method of removal and reinstallation of the front cover ...............6 1.4 Installation of the inverter and enclosure design ..8 <Abbreviations>...

  • Page 11: Product Checking And Parts Identification

    Product checking and parts identification 1.1 Product checking and parts identification Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact. •...

  • Page 12: Inverter And Peripheral Devices

    Inverter and peripheral devices 1.2 Inverter and peripheral devices Three-phase AC power supply Inverter Programmable controller Use within the permissible power supply (FR-F700) specifications of the inverter. (Refer to page 294) The life of the inverter is influenced by surrounding air temperature.

  • Page 13: Peripheral Devices

    Inverter and peripheral devices 1.2.1 Peripheral devices Check the inverter model of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices: 200V class Input Side Magnetic Motor Breaker Selection Contactor...
  • Page 14 Inverter and peripheral devices 400V class Motor Input Side Magnetic Breaker Selection Output Contactor Applicable Inverter Model (kW) Without reactor With reactor Without reactor With reactor connection connection connection connection 0.75 FR-F740-0.75K 30AF 5A 30AF 5A S-N10 S-N10 FR-F740-1.5K 30AF 10A 30AF 10A S-N10 S-N10...

  • Page 15: Method Of Removal And Reinstallation Of The

    Method of removal and reinstallation of the front cover 1.3 Method of removal and reinstallation of the front cover •Removal of the operation panel 1) Loosen the two screws on the operation panel. 2) Push the left and right hooks of the operation panel (These screws cannot be removed.) and pull the operation panel toward you to remove.

  • Page 16: Front Cover

    Method of removal and reinstallation of the front cover FR-F720-37K or more, FR-F740-37K or more • Removal 1) Remove installation screws on 2) Loosen the installation 3) Pull the front cover 2 toward you to the front cover 1 to remove the screws of the front cover 2.

  • Page 17: Installation Of The Inverter And Enclosure Design

    Installation of the inverter and enclosure design 1.4 Installation of the inverter and enclosure design When an inverter enclosure is to be designed and manufactured, heat generated by contained equipment, etc., the environment of an operating place, and others must be fully considered to determine the enclosure structure, size and equipment layout.

  • Page 18: Enclosure Design

    Installation of the inverter and enclosure design (3) Dust, dirt, oil mist Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due to moisture absorption of accumulated dust and dirt, and in-enclosure tempearture rise due to clogged filter. In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.

  • Page 19: Cooling System Types For Inverter Enclosure

    Installation of the inverter and enclosure design 1.4.2 Cooling system types for inverter enclosure From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter.
  • Page 20 Installation of the inverter and enclosure design (2) Clearances around the inverter To ensure ease of heat dissipation and maintenance, leave at least the shown clearances around the inverter. At least the following clearances are required under the inverter as a wiring space, and above the inverter as a heat dissipation space. (front) Surrounding air temperature and humidity Clearances...
  • Page 21 MEMO...

  • Page 22: Wiring

    WIRING This chapter explains the basic "WIRING" for use of this product. Always read the instructions before using the equipment. 2.1 Wiring ..............14 2.2 Main circuit terminal specifications......16 2.3 Control circuit specifications........26 2.4 Connection of stand-alone option units ....35...

  • Page 23: Wiring

    Wiring 2.1 Wiring 2.1.1 Terminal connection diagram Resistor unit *1. DC reactor (FR-HEL) *6. A CN8 (for MT-BU5) Sink logic Be sure to connect the DC reactor (Option) connector is provided supplied with the 75K or more. Brake unit Main circuit terminal When a DC reactor is connected with the 75K or more.

  • Page 24: Emc Filter

    Wiring 2.1.2 EMC filter This inverter is equipped with a built-in EMC filter (capacitive filter) and common mode choke. The EMC filter is effective for reduction of air-propagated noise on the input side of the inverter. The EMC filter is factory-set to disable (OFF). To enable it, fit the EMC filter ON/OFF connector to the ON position. The input side common mode choke, built-in the 55K or less inverter, is always valid regardless of ON/OFF of the EMC filter ON/OFF connector.

  • Page 25: Main Circuit Terminal Specifications

    Main circuit terminal specifications 2.2 Main circuit terminal specifications 2.2.1 Specification of main circuit terminal Terminal Terminal Name Description Symbol R/L1, Connect to the commercial power supply. S/L2, AC power input Keep these terminals open when using the high power factor converter T/L3 (FR-HC, MT-HC) or power regeneration common converter (FR-CV).
  • Page 26 Main circuit terminal specifications FR-F720-7.5K, 11K FR-F720-15K R1/L11 S1/L21 Charge lamp Screw size (M4) Jumper Charge lamp P/+ PR Jumper Jumper Jumper R1/L11 S1/L21 Screw size (M5) Screw size (M5) R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 Power supply Motor Power supply Motor Screw size (M5) * Screw size of terminal...
  • Page 27 Main circuit terminal specifications 400V class FR-F740-0.75K to 5.5K FR-F740-7.5K, 11K Jumper Screw size (M4) R/L1 S/L2 T/L3 Charge lamp Jumper R1/L11 S1/L21 P/+ PR Jumper Jumper R1/L11 S1/L21 Screw size Charge lamp (M4) Screw size (M4) Power Motor supply R/L1 S/L2 T/L3 Power supply Motor...
  • Page 28 Main circuit terminal specifications FR-F740-132K to 220K FR-F740-250K to 560K R1/L11 S1/L21 R1/L11 S1/L21 Screw size (M4) Screw size (M4) Charge lamp Charge lamp Jumper Jumper Screw size (132K/160K: M10 185K/220K: M12) R/L1 S/L2 T/L3 N/- Screw size (M12) R/L1 S/L2 T/L3 N/- Screw size (M10) Power supply...

  • Page 29: Cables And Wiring Length

    Main circuit terminal specifications 2.2.3 Cables and wiring length (1) Applicable cable size Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.
  • Page 30 Main circuit terminal specifications 400V class (when input power supply is 440V) Crimping Cable Sizes (Compression) Terminal Tightening AWG/MCM HIV, etc. (mm PVC, etc. (mm Applicable Terminal Screw Torque Inverter Type Earth Earth Size N·m R/L1, S/L2, R/L1, S/L2, R/L1, S/L2, R/L1, S/L2, U, V, W U, V, W...
  • Page 31 Main circuit terminal specifications (2) Notes on earthing (grounding) Always earth (ground) the motor and inverter. 1)Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flow into the case.
  • Page 32 Main circuit terminal specifications (3) Total wiring length The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below. Pr. 72 PWM frequency selection Setting 0.75K 1.5K 2.2K or More (carrier frequency) 2 (2kHz) or less 300m...

  • Page 33: When Connecting The Control Circuit And The Main Circuit Separately To The Power Supply

    Main circuit terminal specifications 2.2.4 When connecting the control circuit and the main circuit separately to the power supply <Connection diagram> When fault occurs, opening of the electromagnetic contactor (MC) on the inverter power supply side results in power loss in the control circuit, disabling the fault output signal retention.
  • Page 34 Main circuit terminal specifications • FR-F720-15K, FR-F740-15K or more 1) Remove the upper screws. 2) Remove the lower screws. L21 Power supply 3) Pull the jumper toward you to terminal block remove. for the control circuit Power supply terminal block 4) Connect the separate power supply for the control circuit R/L1S/L2 T/L3...

  • Page 35: Control Circuit Specifications

    Control circuit specifications 2.3 Control circuit specifications 2.3.1 Control circuit terminals indicates that terminal functions can be selected using Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to page 115.) (1) Input signals Terminal Terminal Rated Description Refer to Symbol Name Specifications...
  • Page 36 Control circuit specifications Terminal Terminal Rated Description Refer to Symbol Name Specifications 10VDC±0.4V Permissible load When connecting the frequency setting potentiometer at an initial Frequency current 10mA status, connect it to terminal 10. setting power Change the input specifications of terminal 2 when connecting it 5.2VDC±0.2V supply to terminal 10E.
  • Page 37 Control circuit specifications (2) Output signals Terminal Terminal Rated Description Refer to Symbol Name Specifications 1 changeover contact output indicates that the inverter Relay output 1 protective function has activated and the output stopped. Contact capacity: (Fault output) Fault: No conduction across B-C (Across A-C Continuity), 230VAC 0.3A Normal: Across B-C Continuity (No conduction across A-C) (Power...

  • Page 38: Changing The Control Logic

    Control circuit specifications 2.3.2 Changing the control logic The input signals are set to sink logic (SINK) when shipped from the factory. To change the control logic, the jumper connector on the back of the control circuit terminal block must be moved to the other position.
  • Page 39 Control circuit specifications 4) Sink logic and source logic ⋅ In sink logic, a signal switches on when a current flows from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals. ⋅...

  • Page 40: Control Circuit Terminal Layout

    Control circuit specifications 2.3.3 Control circuit terminal layout Control circuit terminal C2 10E 10 Terminal screw size: M3.5 Tightening torque: 1.2N.m STOP (1) Common terminals of the control circuit (SD, 5, SE) Terminals SD, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Do not earth(ground) these terminals.

  • Page 41: Wiring Instructions

    Control circuit specifications 2.3.4 Wiring instructions It is recommended to use the cables of 0.75mm gauge for connection to the control circuit terminals. If the cable gauge used is 1.25mm or more, the front cover may be lifted when there are many cables running or the cables are run improperly, resulting in an operation panel contact fault.

  • Page 42: When Connecting The Operation Panel Using A Connection Cable

    Control circuit specifications 2.3.5 When connecting the operation panel using a connection cable Having an operation panel on the enclosure surface is convenient. With a connection cable, you can mount the operation panel (FR-DU07) to the enclosure surface, and connect it to the inverter. Parameter unit connection cable (FR-CB2 )(option)

  • Page 43: Terminal Block

    Control circuit specifications 2.3.6 RS-485 terminal block ⋅ Conforming standard: EIA-485(RS-485) ⋅ Transmission format: Multidrop link OPEN ⋅ Communication speed: MAX 38400bps ⋅ Overall length: 500m Terminating resistor switch ⋅ Connection cable:Twisted pair cable Factory-set to "OPEN". (4 pairs) Set only the terminating resistor switch of the remotest inverter to the "100Ω"...

  • Page 44: Connection Of Stand-Alone Option Units

    Connection of stand-alone option units 2.4 Connection of stand-alone option units The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual. 2.4.1 Connection of the brake unit (FR-BU2) Connect the brake unit (FR-BU2) as shown below to improve the braking capability at deceleration.
  • Page 45 Connection of stand-alone option units (2) FR-BR-(H) connection example with resistor unit FR-BR MCCB Motor R/L1 Three phase AC S/L2 power supply T/L3 FR-BU2 Inverter 5m or less Connect the inverter terminals (P/+, N/-) and brake unit (FR-BU2) terminals so that their terminal names match with each other. (Incorrect connection will damage the inverter and brake unit.) When the power supply is 400V class, install a step-down transformer.

  • Page 46: Connection Of The Brake Unit (Fr-Bu/Mt-Bu5)

    Connection of stand-alone option units 2.4.2 Connection of the brake unit (FR-BU/MT-BU5) When connecting the brake unit (FR-BU(H)/MT-BU5) to improve the brake capability at deceleration, make connection as shown below. (1) Connection with the FR-BU (55K or less) FR-BR MCCB Motor R/L1 Three-phase AC...
  • Page 47 Connection of stand-alone option units (2) Connection with the MT-BU5 (75K or more) After making sure that the wiring is correct, set "1" in Pr.30 Regenerative function selection. (Refer to page 107) MCCB Motor R/L1 Three-phase AC power S/L2 supply T/L3 5m or Inverter...

  • Page 48: Connection Of The Brake Unit (Bu Type)

    Connection of stand-alone option units 2.4.3 Connection of the brake unit (BU type) Connect the brake unit (BU type) correctly as shown below. Incorrect connection will damage the inverter. Remove the jumper across terminals HB-PC and terminals TB-HC of the brake unit and fit it to across terminals PC-TB. Inverter MCCB Motor...
  • Page 49 Connection of stand-alone option units (2) Connection with the MT-HC (75K or more) MT-HCL01 MT-HCB MT-HCL02 MT-HC Inverter MCCB Motor Three-phase R/L1 AC power S/L2 supply T/L3 R1 S1 MT-HCTR Isolated transformer Remove the jumper across terminals R-R1, S-S1 of the inverter, and connect the control circuit power supply to the R1 and S1 terminals.

  • Page 50: Connection Of The Power Regeneration Common Converter (Fr-Cv)(55K Or Less)

    Connection of stand-alone option units 2.4.5 Connection of the power regeneration common converter (FR-CV)(55K or less) When connecting the power regeneration common converter (FR-CV), make connection so that the inverter terminals (P/+, N/-) and the terminal symbols of the power regeneration common converter (FR-CV) are the same. After making sure that the wiring is correct, set "2"...

  • Page 51: Connection Of The Power Regeneration Converter (Mt-Rc) (75K Or More)

    Connection of stand-alone option units 2.4.6 Connection of the power regeneration converter (MT-RC) (75K or more) When connecting a power regeneration converter (MT-RC), perform wiring securely as shown below. Incorrect connection will damage the regeneration converter and inverter. After connecting securely, set "1" in Pr.

  • Page 52: Precautions For Use Of The Inverter

    PRECAUTIONS FOR USE OF THE INVERTER This chapter explains the "PRECAUTIONS FOR USE OF THE INVERTER" for use of this product. Always read the instructions before using the equipment. 3.1 EMC and leakage currents........44 3.2 Installation of a reactor ..........52 3.3 Power-off and magnetic contactor (MC)....52 3.4 Inverter-driven 400V class motor ......53 3.5 Precautions for use of the inverter ......54...

  • Page 53: Emc And Leakage Currents

    EMC and leakage currents 3.1 EMC and leakage currents 3.1.1 Leakage currents and countermeasures Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. Since its value depends on the static capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current.
  • Page 54 EMC and leakage currents (3) Selection of rated sensitivity current of earth leakage circuit breaker When using the earth leakage current breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency: ⋅ Breaker designed for harmonic and surge Ig1, Ig2: Leakage currents in wire path during commercial suppression power supply operation...

  • Page 55: Emc Measures

    EMC and leakage currents 3.1.2 EMC measures Some electromagnetic noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to have high immunity performance, it handles low-level signals, so it requires the following basic techniques.
  • Page 56 EMC and leakage currents Propagation Path Measures When devices that handle low-level signals and are liable to malfunction due to electromagnetic noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated electromagnetic noises.

  • Page 57: Power Supply Harmonics

    EMC and leakage currents 3.1.3 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path.

  • Page 58: Harmonic Suppression Guideline

    EMC and leakage currents 3.1.4 Harmonic suppression guideline Harmonic currents flow from the inverter to a power receiving point via a power transformer. The harmonic suppression guideline was established to protect other consumers from these outgoing harmonic currents. The three-phase 200V input specifications 3.7kW or less are previously covered by "Harmonic suppression guideline for household appliances and general-purpose products"...
  • Page 59 EMC and leakage currents 1) Calculation of equivalent capacity P0 of harmonic generating equipment The "equivalent capacity" is the capacity of a 6-pulse converter converted from the capacity of consumer's harmonic generating equipment and is calculated with the following equation.If the sum of equivalent capacities is higher than the limit in Table 3, harmonics must be calculated with the following procedure: P0 = Σ...
  • Page 60 EMC and leakage currents 3) Harmonic suppression technique requirement If the outgoing harmonic current is higher than the maximum value per 1kW (contract power) × contract power, a harmonic suppression technique is required. 4) Harmonic suppression techniques Item Description Reactor installation Install an AC reactor (FR-HAL) on the AC side of the inverter or a DC reactor (FR-HEL) on (FR-HAL, FR-HEL) its DC side or both to suppress outgoing harmonic currents.

  • Page 61: Installation Of A Reactor

    Installation of a reactor 3.2 Installation of a reactor When the inverter is connected near a large-capacity power transformer (1000kVA or more) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install the AC reactor (FR-HAL) AC reactor (kVA)

  • Page 62: Inverter-Driven 400V Class Motor

    Inverter-driven 400V class motor 3.4 Inverter-driven 400V class motor In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures: Measures It is recommended to take either of the following measures:...

  • Page 63: Precautions For Use Of The Inverter

    Precautions for use of the inverter 3.5 Precautions for use of the inverter The FR-F700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items. (1) Use crimping terminals with insulation sleeve to wire the power supply and motor.
  • Page 64 Precautions for use of the inverter (13) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the inverter's input side and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored.

  • Page 65: Failsafe Of The System Which Uses The Inverter

    Failsafe of the system which uses the inverter 3.6 Failsafe of the system which uses the inverter When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an inverter fault occurrence when the detection circuit or output circuit fails, etc.

  • Page 66: The Inverter

    Failsafe of the system which uses the inverter 4) Checking the motor operating status by the start signal input to the inverter and inverter output current detection signal. The output current detection signal (Y12 signal) is output when the inverter operates and currents flows in the motor. Check if Y12 signal is output when inputting the start signal to the inverter (forward signal is STF signal and reverse signal is STR signal).
  • Page 67 MEMO...

  • Page 68: Parameters

    4 PARAMETERS This chapter explains the "PARAMETERS" for use of this product. Always read the instructions before using the equipment.

  • Page 69: Operation Panel (Fr-Du07)

    Operation panel (FR-DU07) 4.1 Operation panel (FR-DU07) 4.1.1 Parts of the operation panel (FR-DU07) Operation mode indication PU: Lit to indicate PU operation mode. EXT: Lit to indicate External operation mode. NET: Lit to indicate Network operation mode. Rotation direction indication FWD: Lit during forward rotation REV: Lit during reverse rotation Forward/reverse operation...

  • Page 70: Basic Operation (Factory Setting)

    Operation panel (FR-DU07) 4.1.2 Basic operation (factory setting) Operation mode switchover At powering on (External operation mode) PU Jog operation mode (Refer to page 62) (Example) Value change and frequency flicker. PU operation mode Frequency setting has been (output frequency monitor) written and completed!! Output current monitor Output voltage monitor...

  • Page 71: Changing The Parameter Setting Value

    Operation panel (FR-DU07) 4.1.3 Changing the parameter setting value Changing example Change the Pr. 1 Maximum frequency . Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press to choose the PU operation mode. The parameter Press to choose the parameter number read...

  • Page 72: Parameter List

    Parameter list 4.2 Parameter list 4.2.1 Parameter list In the initial setting, only the simple mode parameters are displayed. Set Pr. 160 User group read selection as required. Initial Setting Parameter Name Remarks Value Range 9999 Only the simple mode parameters can be displayed. Simple mode and extended mode parameters can be User group read 9999...
  • Page 73 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Acceleration/deceleration reference 1 to 400Hz 0.01Hz 60Hz frequency Acceleration/deceleration time 0, 1 increments Stall prevention operation level 0 to 150%, 9999 0.1% 120% Stall prevention operation level 0 to 200%, 9999 0.1% 9999...
  • Page 74 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page 0, 0.1 to 5s, 9999/ Restart coasting time 0.1s 9999 0, 0.1 to 30s, 9999 Restart cushion time 0 to 60s 0.1s ⎯ Remote function selection 0, 1, 2, 3, 11, 12, 13 ⎯...
  • Page 75 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Terminal 2 frequency setting gain ⎯ 0 to 400Hz 0.01Hz 60Hz frequency Terminal 4 frequency setting gain ⎯ 0 to 400Hz 0.01Hz 60Hz frequency PID control automatic switchover 0 to 400Hz, 9999 0.01Hz...
  • Page 76 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page ⎯ User group read selection 0, 1, 9999 9999 Frequency setting/key lock operation ⎯ 0, 1, 10, 11 selection Automatic restart after instantaneous 0, 1, 10, 11 power failure selection First cushion time for restart 0 to 20s...
  • Page 77 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page RUN terminal function selection 0 to 5, 7, 8, 10 to 19, 25, SU terminal function selection 26, 45 to 48, 64, 70, 79, 85, 90 to 96, 98, 99, 100 to 105, 107, 108, IPF terminal function selection...
  • Page 78 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Power failure stop selection 0, 1, 2, 21, 22 Subtracted frequency at deceleration 0 to 20Hz 0.01Hz start Subtraction starting frequency 0 to 120Hz, 9999 0.01Hz 60Hz Power-failure deceleration time 1...
  • Page 79 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Protocol selection 0, 1 NET mode operation command 0, 1, 9999 9999 source selection PU mode operation command source 1, 2 selection PID deviation limit 0 to 100.0%, 9999 0.1% 9999...
  • Page 80 Parameter list Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Cumulative power monitor digit 0 to 4, 9999 9999 shifted times Load factor 30 to 150% 0.1% 100% Energy saving monitor reference 0.1 to 55kW/ Inverter rated 0.01/0.1kW capacity...
  • Page 81 Parameters according to purposes Adjustment of the output torque (current) of the motor 4.3.1 Manual torque boost (Pr. 0, Pr. 46) ........................... 74 4.3.2 Simple magnetic flux vector control (Pr.80, Pr.90)....................75 4.3.3 Slip compensation (Pr. 245 to Pr. 247) ........................76 4.3.4 Stall prevention operation (Pr.
  • Page 82 4.14 Energy saving operation and energy saving monitor 4.14.1 Energy saving control and Optimum excitation control (Pr. 60)................152 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899)......................153 4.15 Motor noise, EMI measures, mechanical resonance 4.15.1 PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) ............. 158 4.15.2 Speed smoothing control (Pr.

  • Page 83: Adjustment Of The Output Torque (Current) Of The Motor

    Adjustment of the output torque (current) of the motor 4.3 Adjustment of the output torque (current) of the motor Purpose Parameter that must be Set Refer to Page Set starting torque manually Manual torque boost Pr. 0, Pr. 46 Automatically control output current Simple magnetic flux Pr.

  • Page 84: Simple Magnetic Flux Vector Control (Pr.80, Pr.90)

    Adjustment of the output torque (current) of the motor 4.3.2 Simple magnetic flux vector control (Pr.80, Pr.90) Providing optimum excitation to the motor can also produce high torque in a low-speed range. (Simple magnetic flux vector control) Parameter Initial Name Setting Range Description Number...

  • Page 85: Slip Compensation (Pr. 245 To Pr. 247)

    Adjustment of the output torque (current) of the motor 4.3.3 Slip compensation (Pr. 245 to Pr. 247) The inverter output current may be used to assume motor slip to keep the motor speed constant. Parameter Name Initial Value Setting Range Description Number 0.01 to 50%...

  • Page 86: Stall Prevention Operation (Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157)

    Adjustment of the output torque (current) of the motor 4.3.4 Stall prevention operation (Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157) This function monitors the output current and automatically changes the output frequency to prevent the inverter from coming to trip due to overcurrent, overvoltage, etc.
  • Page 87 Adjustment of the output torque (current) of the motor (2) Stall prevention operation signal output and output timing adjustment (OL signal, Pr. 157) ⋅ When the output current exceeds the stall prevention operation level and stall prevention is activated, the stall prevention operation signal (OL signal) turns on for longer than 100ms.
  • Page 88 Adjustment of the output torque (current) of the motor (4) Set multiple stall prevention operation levels (Pr. 48, Pr. 49) ⋅ Setting "9999" in Pr. 49 Second stall prevention operation frequency and turning the RT signal on make Pr. 48 Second stall prevention operation current valid.
  • Page 89 Adjustment of the output torque (current) of the motor (6) To further prevent a trip (Pr. 154) ⋅ When Pr. 154 is set to "0", the output voltage reduces during stall prevention operation. By making setting to reduce the output voltage, an overcurrent trip can further become difficult to occur. ⋅...
  • Page 90 Adjustment of the output torque (current) of the motor CAUTION Do not set a small value as the stall prevention operation current. Otherwise, torque generated will reduce. Always perform test operation. Stall prevention operation during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes.

  • Page 91: Limiting The Output Frequency

    Limiting the output frequency 4.4 Limiting the output frequency Purpose Parameter that must be Set Refer to Page Set upper limit and lower limit of Maximum/minimum Pr. 1, Pr. 2, Pr. 18 output frequency frequency Perform operation by avoiding Frequency jump Pr.

  • Page 92: Avoiding Mechanical Resonance Points (Frequency Jump) (Pr. 31 To Pr. 36)

    Limiting the output frequency 4.4.2 Avoiding mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36) When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters allow resonant frequencies to be jumped. Parameter Name Initial Value...

  • Page 93: V/F Pattern

    V/F pattern 4.5 V/F pattern Purpose Parameter that must be Set Refer to Page Base frequency, base Set motor ratings Pr. 3, Pr. 19, Pr. 47 frequency voltage Select a V/F pattern according to Load pattern selection Pr. 14 applications Use special motor Adjustable 5 points V/F Pr.
  • Page 94 V/F pattern (3) Base frequency voltage setting (Pr. 19) ⋅ Use Pr. 19 Base frequency voltage to set the base voltage (e.g. rated motor voltage). ⋅ If the setting is equal to or less than the power supply voltage, the maximum output voltage of the inverter is as set in Pr.

  • Page 95: Load Pattern Selection (Pr. 14)

    V/F pattern 4.5.2 Load pattern selection (Pr. 14) You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics. Parameter Name Initial Value Setting Range Description Number For constant-torque load Load pattern selection For variable-torque loads The above parameters can be set when Pr.

  • Page 96: Adjustable 5 Points V/F (Pr. 71, Pr. 100 To Pr. 109)

    V/F pattern 4.5.3 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109) A dedicated V/F pattern can be made by freely setting the V/F characteristic between a startup and the base frequency and base voltage under V/F control (frequency voltage/frequency). The torque pattern that is optimum for the machine's characteristic can be set.

  • Page 97: Frequency Setting By External Terminals

    Frequency setting by external terminals 4.6 Frequency setting by external terminals Purpose Parameter that must be Set Refer to Page Make frequency setting by Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Multi-speed operation combination of terminals Pr. 232 to Pr. 239 Perform jog operation Jog operation Pr.
  • Page 98 Frequency setting by external terminals (2) Multi-speed setting higher than speed 4 (Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) ⋅ Frequency from speed 4 to speed 15 can be set according to the combination of the RH, RM, RL and REX signals. Set the running frequencies in Pr.

  • Page 99: Jog Operation (Pr. 15, Pr. 16)

    Frequency setting by external terminals 4.6.2 Jog operation (Pr. 15, Pr. 16) You can set the frequency and acceleration/deceleration time for jog operation. Jog operation can be performed from either the outside or PU. Can be used for conveyor positioning, test operation, etc. Parameter Initial Name...
  • Page 100 Frequency setting by external terminals (2) Jog operation from PU ⋅ Set the PU (FR-DU07/FR-PU04/FR-PU07) to the jog operation mode. Operation is performed only while the start button is pressed. Inverter Three-phase AC Motor power supply FR-DU07 Operation Indication Confirmation of the RUN indication and operation mode indication The monitor mode should have been selected.

  • Page 101: Input Compensation Of Multi-Speed And Remote Setting (Pr. 28)

    Frequency setting by external terminals 4.6.3 Input compensation of multi-speed and remote setting (Pr. 28) By inputting the frequency setting compensation signal (terminal 1, 2), the speed (frequency) can be compensated for relative to the multi-speed setting or the speed setting by remote setting function. Parameter Name Initial Value...

  • Page 102: Remote Setting Function (Pr. 59)

    Frequency setting by external terminals 4.6.4 Remote setting function (Pr. 59) Even if the operation panel is located away from the enclosure, you can use contact signals to perform continuous variable-speed operation, without using analog signals. By merely setting this parameter, you can use the acceleration, deceleration and setting clear functions of the motorized speed setter (FR-FK).
  • Page 103 Frequency setting by external terminals (1) Remote setting function ⋅ Use Pr. 59 to select whether to use the remote setting function or not and whether to use the frequency setting storage function in the remote setting mode or not. When Pr.
  • Page 104 Frequency setting by external terminals REMARKS During jog operation or PID control operation, the remote setting function is invalid. Setting frequency is "0" Remotely-set frequency stored last time ⋅ Even when the remotely-set Within 1 minute frequency is cleared by turning Remotely-set frequency stored last time on the RL (clear) signal after turn off (on) of both the RH and...

  • Page 105: Setting Of Acceleration/Deceleration Time And Acceleration/Deceleration Pattern

    Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.7 Setting of acceleration/deceleration time and acceleration/deceleration pattern Purpose Parameter that must be set Refer to page Motor acceleration/deceleration time Pr.7, Pr.8, Pr.20, Pr.21, Acceleration/deceleration times setting Pr.44, Pr.45 Starting frequency and start- Starting frequency Pr.13, Pr.571 time hold...
  • Page 106 Setting of acceleration/deceleration time and acceleration/deceleration pattern (2) Deceleration time setting (Pr.8, Pr.20) ⋅ Use Pr. 8 Deceleration time to set the deceleration time required to reach 0Hz from Pr. 20 Acceleration/deceleration reference frequency. ⋅ Set the deceleration time according to the following formula. Pr.20 Deceleration Deceleration time from maximum...

  • Page 107: Starting Frequency And Start-Time Hold Function (Pr.13, Pr.571)

    Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.7.2 Starting frequency and start-time hold function (Pr.13, Pr.571) You can set the starting frequency and hold the set starting frequency for a certain period of time. Set these functions when you need the starting torque or want to smooth motor drive at a start. Parameter Name Initial Value...

  • Page 108: Acceleration/Deceleration Pattern (Pr.29, Pr.140 To Pr.143)

    Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.7.3 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143) You can set the acceleration/deceleration pattern suitable for application. You can also set the backlash measures that stop acceleration/deceleration once at the parameter-set frequency and time during acceleration/deceleration. Parameter Initial Setting...
  • Page 109 Setting of acceleration/deceleration time and acceleration/deceleration pattern (5) Variable-torque acceleration/deceleration (Pr.29 = "6") Setting value "6" ⋅ This function is useful for variable-torque load such as a fan and blower to [Variable-torque accelerate/decelerate in short time. acceleration/deceleration] In areas where output frequency > base frequency, the speed accelerates/ Setting decelerates linearly.

  • Page 110: Selection And Protection Of A Motor

    Selection and protection of a motor 4.8 Selection and protection of a motor Purpose Parameter that must be Set Refer to page Motor protection from overheat Electronic thermal O/L relay Pr. 9, Pr. 51 Use the constant-torque motor Applied motor Pr.
  • Page 111 Selection and protection of a motor (2) Electronic thermal relay function operation characteristic (THT) Electronic thermal relay function (transistor protection thermal) operation characteristics of the inverter when the ratio of the motor current to the inverter rated current is presented as transverse is shown. Transverse is calculated as follows: (motor current [A]/inverter rated current [A]) ×...
  • Page 112 Selection and protection of a motor (3) Set multiple electronic thermal relay functions (Pr. 51) Use this function when rotating two motors of different rated currents individually by a single inverter. (When rotating two motors together, use external thermal relays.) ⋅...
  • Page 113 Selection and protection of a motor (6) PTC thermistor input (PTC signal) Inverter Inverter Motor AU(PTC) PTC thermistor input connection example AU/PTC switchover switch Factory-set to "AU". Set to the "PTC" position to validate the PTC signal input. Built-in PTC thermistor of the motor can be input to the PTC signal (AU terminal). ⋅...

  • Page 114: Applied Motor (Pr. 71)

    Selection and protection of a motor 4.8.2 Applied motor (Pr. 71) Setting of the used motor selects the thermal characteristic appropriate for the motor. Setting is necessary when using a constant-torque motor. Thermal characteristic of the electronic thermal relay function suitable for the motor is set. Parameter Name Initial Value...

  • Page 115: Motor Brake And Stop Operation

    Motor brake and stop operation 4.9 Motor brake and stop operation Purpose Parameter that must be set Refer to Page Motor braking torque adjustment DC injection brake Pr. 10 to Pr. 12 Improve the motor braking torque with an Selection of a regenerative brake Pr.

  • Page 116: Selection Of A Regenerative Brake And Dc Feeding (Pr. 30, Pr. 70)

    Motor brake and stop operation 4.9.2 Selection of a regenerative brake and DC feeding (Pr. 30, Pr. 70) When making frequent starts/stops, use the optional brake unit (FR-BU2, BU, FR-BU, MT-BU) to increase the regenerative brake duty. Use a power regeneration common converter (FR-CV) or power regeneration converter (MT-RC) for continuous operation in regenerative status.
  • Page 117 Motor brake and stop operation (1) When the brake unit (FR-BU2, BU, FR-BU) is used ⋅ Set "0 (initial value), 10 or 20" in Pr. 30. The Pr. 70 setting is invalid. CAUTION ⋅ Set "1" in Pr. 0 Brake mode selection of the FR-BU2 to use GRZG type discharging resistor. ⋅...
  • Page 118 Motor brake and stop operation (5) DC feeding mode 2 (Pr. 30 = "20, 21") ⋅ When "20 or 21" is set in Pr. 30, operation is performed with AC power supply normally and with DC power supply such as battery at power failure. ⋅...
  • Page 119 Motor brake and stop operation ⋅ Operation example 1 at power failure Control power AC power supply DC power supply supply AC power supply Y85(MC) STF(STR) Motor Output coasting frequency (Hz) Time Approx. 150ms Back up operation ⋅ Operation example 2 at power failure (when DC power is restored) Control power supply Power restoration...
  • Page 120 Motor brake and stop operation (6) Power supply specification at DC feeding Rated input DC voltage 283VDC to 339VDC 200V class Permissible fluctuation 240VDC to 373VDC Rated input DC voltage 537VDC to 679VDC 400V class Permissible fluctuation 457VDC to 740VDC CAUTION ⋅...

  • Page 121: Stop Selection (Pr. 250)

    Motor brake and stop operation 4.9.3 Stop selection (Pr. 250) Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc. together with switching off of the start signal. You can also select the operations of the start signals (STF/STR).

  • Page 122: Output Stop Function (Pr.522)

    Motor brake and stop operation 4.9.4 Output stop function (Pr.522) The motor coasts to a stop (inverter output shutoff) when inverter output frequency falls to Pr. 522 setting or lower. Parameter Initial Setting Name Description Number Value Range 0 to 400Hz Set the frequency to start coasting to a stop (output shutoff).
  • Page 123 Motor brake and stop operation REMARKS ⋅ When Pr.522 ≠ "9999", output stop function disables DC injection brake operation, so the motor coasts to a stop when the output frequency falls to Pr.522 or lower. ⋅ Output stop function is disabled during PID control, JOG control, and power failure stop. ⋅...

  • Page 124: Function Assignment Of External Terminal And Control

    Function assignment of external terminal and control 4.10 Function assignment of external terminal and control Purpose Parameter That Must be Set Refer to Page Input terminal function Assign function to input terminal Pr. 178 to Pr. 189 selection Set MRS signal (output shutoff) to NC MRS input selection Pr.
  • Page 125 Function assignment of external terminal and control Signal Refer to Setting Function Related Parameters Name Page Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. Pr. 59 = 0 (initial value) High-speed operation command 232 to Pr. 239 Pr.

  • Page 126: Inverter Output Shutoff Signal (Mrs Signal, Pr. 17)

    Function assignment of external terminal and control (2) Response time of each signal ⋅ The response time of the X10 signal is within 2ms. However, when the X10 signal is not assigned at the Pr. 30 Regenerative function selection setting of "2" (FR-HC/MT-HC/FR-CV connection), the response time of the MRS signal is within 2ms.

  • Page 127: Condition Selection Of Function Validity By The Second Function Selection Signal (Rt) (Rt Signal, Pr. 155)

    Function assignment of external terminal and control 4.10.3 Condition selection of function validity by the second function selection signal (RT) (RT signal, Pr. 155) You can select the second function using the external terminal (RT signal). You can also set the RT signal operation condition (reflection time). Parameter Name Initial Value...

  • Page 128: Start Signal Selection (Stf, Str, Stop Signal, Pr. 250)

    Function assignment of external terminal and control 4.10.4 Start signal selection (STF, STR, STOP signal, Pr. 250) You can select the operation of the start signal (STF/STR). Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc.
  • Page 129 Function assignment of external terminal and control (2) 3-wire type (STF, STR, STOP signal) ⋅ A 3-wire type connection is shown below. ⋅ The start self-holding selection becomes valid when the STOP signal is turned on. In this case, the forward/reverse rotation signal functions only as a start signal.

  • Page 130: Output Terminal Function Selection (Pr. 190 To Pr. 196)

    Function assignment of external terminal and control 4.10.5 Output terminal function selection (Pr. 190 to Pr. 196) You can change the functions of the open collector output terminal and relay output terminal. Parameter Initial Name Initial Signal Setting Range Number Value RUN terminal RUN (inverter running)
  • Page 131 Function assignment of external terminal and control Setting Signal Related Refer Function Operation Positive Negative Name Parameters to Page Logic Logic Output when the output power is lower than Zero current the Pr. 152 setting for longer than the time Pr.
  • Page 132 Function assignment of external terminal and control Setting Signal Related Refer Function Operation Positive Negative Name Parameters to Page Logic Logic Output when the fault occurs. The signal ⎯ Fault output output is stopped when the fault is reset. ⎯ ⎯...
  • Page 133 Function assignment of external terminal and control (3) Fault output signal (ALM, ALM2 signal) Inverter fault occurrence ⋅ If the inverter comes to trip, the ALM and ALM2 (trip) signals are output. ⋅ The ALM2 signal remains on during a reset period after fault occurrence.

  • Page 134: Detection Of Output Frequency (Su, Fu, Fu2 Signal, Pr. 41 To Pr. 43, Pr. 50)

    Function assignment of external terminal and control 4.10.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50) The inverter output frequency is detected and output to the output signal. Parameter Initial Setting Name Description Number Value Range...

  • Page 135: Output Current Detection Function (Y12 Signal, Y13 Signal, Pr. 150 To Pr. 153, Pr. 166, Pr. 167)

    Function assignment of external terminal and control 4.10.7 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167) The output current during inverter running can be detected and output to the output terminal. Parameter Setting Name...
  • Page 136 Function assignment of external terminal and control (2) Zero current detection (Y13 signal, Pr. 152, Pr. Pr. 167 = 0 or 1 153, Pr. 167) ⋅ If the output current remains lower than the Pr. 152 setting Output current during inverter operation for longer than the time set in Pr. Pr.152 153, the zero current detection (Y13) signal is output from Pr.152...

  • Page 137: Remote Output Function (Rem Signal, Pr. 495 To Pr. 497)

    Function assignment of external terminal and control 4.10.8 Remote output function (REM signal, Pr. 495 to Pr. 497) You can utilize the on/off of the inverter's output signals instead of the remote output terminal of the programmable controller. Parameter Initial Setting Name Description...

  • Page 138: Pulse Train Output Of Output Power (Y79 Signal, Pr. 799)

    Function assignment of external terminal and control 4.10.9 Pulse train output of output power (Y79 signal, Pr. 799) After power ON or inverter reset, output signal (Y79 signal) is output in pulses every time accumulated output power, which is counted after the Pr.799 Pulse increment setting for output power is set, reaches the specified value (or its integral multiples).

  • Page 139: Monitor Display And Monitor Output Signal

    Monitor display and monitor output signal 4.11 Monitor display and monitor output signal Refer to Purpose Parameter that must be set Page Display motor speed Speed display and speed setting Pr. 37, Pr. 144 Set speed DU/PU main display data selection Pr.

  • Page 140: Du/Pu Monitor Display Selection (Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891)

    Monitor display and monitor output signal 4.11.2 DU/PU monitor display selection (Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891) The monitor to be displayed on the main screen of the operation panel (FR-DU07)/parameter unit (FR-PU04/FR- PU07) can be selected.
  • Page 141 Monitor display and monitor output signal Pr. 52 Parameter Pr. 54 (FM) Full-scale Setting Value Pr. 158 (AM) value of the Types of Monitor Increments Parameter Description terminal FM PU main Setting DU LED and AM monitor Value The value Displays the motor speed (The display converted with Running speed...
  • Page 142 Monitor display and monitor output signal Pr. 52 Parameter Pr. 54 (FM) Full-scale Setting Value Pr. 158 (AM) value of the Types of Monitor Increments Parameter Description terminal FM PU main Setting DU LED and AM monitor Value Displays ON/OFF status of the input Option input terminal of the digital input option (FR- ×...
  • Page 143 Monitor display and monitor output signal (3) Operation panel (FR-DU07) I/O terminal monitor (Pr. 52) ⋅ When Pr. 52 is set to any of "55 to 57", the I/O terminal states can be monitored on the operation panel (FR-DU07). ⋅ The I/O terminal monitor is displayed on the third monitor. ⋅...
  • Page 144 Monitor display and monitor output signal (4) Cumulative power monitor and clear (Pr. 170, Pr. 891) ⋅ On the cumulative power monitor (Pr. 52 = "25"), the output power monitor value is added up and is updated in 1h increments. ⋅...

  • Page 145: Fm, Am Terminal Function Selection (Pr.55, Pr.56, Pr.867)

    Monitor display and monitor output signal 4.11.3 FM, AM terminal function selection (Pr.55, Pr.56, Pr.867) For signal output, two different output terminals are available: pulse train output terminal FM and analog output terminal AM. You can select the signals output to the terminals FM, AM. Parameter Name Initial Value...
  • Page 146 Monitor display and monitor output signal (2) Current monitoring reference (Pr.56) • Set the full scale value when outputting the current monitor from terminal FM or AM. • For calibration of terminal FM, set the full-scale value of the connected current meter when the pulse speed of terminal FM is 1440 pulse/s.

  • Page 147: Terminal Fm, Am Calibration (Calibration Parameter C0 (Pr. 900), C1 (Pr. 901))

    Monitor display and monitor output signal 4.11.4 Terminal FM, AM calibration (Calibration parameter C0 (Pr. 900), C1 (Pr. 901)) By using the operation panel or parameter unit, you can calibrate terminal FM and terminal AM to full scale deflection. Parameter Name Initial Value Setting Range...
  • Page 148 Monitor display and monitor output signal (2) AM terminal calibration (C1(Pr.901)) ⋅ Terminal AM is factory-set to provide a 10VDC output in the full-scale status of the corresponding monitor item. Calibration parameter C1 (Pr. Inverter 901) allows the output voltage ratios (gains) to be adjusted according to the meter scale.
  • Page 149 Monitor display and monitor output signal (3) How to calibrate the terminal FM when using the operation panel (FR-DU07) Operation Display (When Pr. 54=1) Confirmation of the RUN indication and operation mode indication The parameter Press to choose the parameter number read setting mode.

  • Page 150: Operation Selection At Power Failure And Instantaneous Power Failure

    Operation selection at power failure and instantaneous power failure 4.12 Operation selection at power failure and instantaneous power failure Purpose Parameter that must be Set Refer to Page At instantaneous power failure Automatic restart operation Pr. 57, Pr. 58, Pr. 162 to Pr. 165, occurrence, restart inverter without after instantaneous power Pr.

  • Page 151: Instantaneous Power Failure

    Operation selection at power failure and instantaneous power failure (1) Automatic restart after instantaneous power failure operation ⋅ When Instantaneous power failure protection (E.IPF) and undervoltage 15ms to 100ms protection (E.UVT) are activated, the inverter output is shut off. (Refer to Power supply page 266 for E.IPF and E.UVT.)
  • Page 152 Operation selection at power failure and instantaneous power failure Without frequency search When Pr. 162 = "1, 11", automatic restart operation is performed When Pr. 162 = 1, 11 (without frequency search) in a reduced voltage system, where the voltage is gradually risen with the output frequency unchanged from prior to an Instantaneous (power failure) time instantaneous power failure independently of the coasting...
  • Page 153 Operation selection at power failure and instantaneous power failure CAUTION Provide mechanical interlocks for MC1 and MC2. The inverter will be damaged if the power supply is input to the inverter output section. When automatic restart after instantaneous power failure has been selected, the motor and machine will start suddenly (after the reset time has elapsed) after occurrence of an instantaneous power failure.

  • Page 154: Power Failure-Time Deceleration-To-Stop Function (Pr. 261 To Pr. 266 )

    Operation selection at power failure and instantaneous power failure 4.12.2 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 ) When a power failure or undervoltage occurs, the inverter can be decelerated to a stop or can be decelerated and re-accelerated to the set frequency. Parameter Initial Setting...
  • Page 155 Operation selection at power failure and instantaneous power failure (3) Power failure stop function (Pr. 261 = "1") ⋅ If power is restored during power failure deceleration, deceleration Pr.261 = 1 Power to a stop is continued and the inverter remains stopped. To restart, supply turn off the start signal once, then turn it on again.
  • Page 156 Operation selection at power failure and instantaneous power failure (6) Operation continuation at instantaneous power failure function (with DC bus voltage constant control) (Pr. 261 = "22") ⋅ Deceleration time is automatically adjusted to keep (DC bus) voltage constant in the converter when the inverter decelerates to a stop.

  • Page 157: Operation Setting At Fault Occurrence

    Operation setting at fault occurrence 4.13 Operation setting at fault occurrence Refer to Purpose Parameter that must be Set Page Recover by retry operation at fault Retry operation Pr. 65, Pr. 67 to Pr. 69 occurrence Output fault code from terminal Fault code output function Pr.
  • Page 158 Operation setting at fault occurrence ⋅ Use Pr. 65 to select the fault to be activated for retries. No retry will be made for the fault not indicated. (Refer to page 260 for the fault description.) indicates the errors selected for retry. Pr.

  • Page 159: Fault Code Output Selection (Pr.76)

    Operation setting at fault occurrence 4.13.2 Fault code output selection (Pr.76) At fault occurrence, its description can be output as a 4-bit digital signal from the open collector output terminals. The fault code can be read by a programmable controller, etc., and its corrective action can be shown on a display, etc.

  • Page 160: Input/Output Phase Loss Protection Selection (Pr. 251, Pr. 872)

    Operation setting at fault occurrence 4.13.3 Input/output phase loss protection selection (Pr. 251, Pr. 872) You can disable the output phase loss protection function that stops the inverter output if one phase of the inverter output side (load side) three phases (U, V, W) is lost. The input phase loss protection selection of the inverter input side (R/L1, S/L2, T/L3) can be valid.

  • Page 161: Energy Saving Operation And Energy Saving Monitor

    Energy saving operation and energy saving monitor 4.14 Energy saving operation and energy saving monitor Refer to Purpose Parameter that must be Set Page Energy saving operation and Energy saving operation Pr. 60 Optimum excitation control Pr. 52, Pr. 54, Pr. 158, How much energy can be saved Energy saving monitor Pr.

  • Page 162: Energy Saving Monitor (Pr. 891 To Pr. 899)

    Energy saving operation and energy saving monitor 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899) From the power consumption estimated value during commercial power supply operation, the energy saving effect by use of the inverter can be monitored/output. Parameter Name Initial Value Setting Range...
  • Page 163 Energy saving operation and energy saving monitor (1) Energy saving monitor list ⋅ The following items are monitored by the power saving monitor (Pr. 52, Pr. 54, Pr. 158 = "50"). (Only 1) Power saving and 3) Power saving average value can be output to Pr. 54 (terminal FM) and Pr. 158 (terminal AM)) Energy Saving Parameter Setting...
  • Page 164 Energy saving operation and energy saving monitor (2) Power saving instantaneous monitor ( 1) power savings, 2) power saving rate ) ⋅ On the power saving monitor ( 1)), an energy saving effect as compared to the power consumption during commercial power supply operation (estimated value) is calculated and displays on the main monitor.
  • Page 165 Energy saving operation and energy saving monitor (5) Power estimated value of commercial power supply operation (Pr. 892, Pr. 893, Pr. 894) ⋅ Select the commercial power supply operation pattern from among the four patterns of discharge damper control (fan), inlet damper control (fan), valve control (pump) and commercial power supply drive, and set it to Pr. 894 Control selection during commercial power-supply operation.
  • Page 166 Energy saving operation and energy saving monitor (6) Annual power saving amount, power charge (Pr. 899) ⋅ By setting the operation time rate [%] (ratio of time when the motor is actually driven by the inverter during a year) in Pr. 899, the annual energy saving effect can be predicted. ⋅...

  • Page 167: Motor Noise, Emi Measures, Mechanical Resonance

    Motor noise, EMI measures, mechanical resonance 4.15 Motor noise, EMI measures, mechanical resonance Refer to Purpose Parameter that must be Set Page Reduction of the motor noise Carrier frequency and Pr. 72, Pr. 240, Pr. 260 Measures against EMI and leakage currents Soft-PWM selection Reduce mechanical resonance Speed smoothing control...

  • Page 168: Speed Smoothing Control (Pr. 653, Pr. 654)

    Motor noise, EMI measures, mechanical resonance 4.15.2 Speed smoothing control (Pr. 653, Pr. 654) Vibration due to mechanical resonance influences the inverter control, causing the output current (torque) to be unstable. In this case, the output current (torque) fluctuation can be reduced to ease vibration by changing the output frequency.

  • Page 169: Frequency Setting By Analog Input (Terminal 1, 2, 4)

    Frequency setting by analog input (terminal 1, 2, 4) 4.16 Frequency setting by analog input (terminal 1, 2, 4) Purpose Parameter that must be Set Refer to Page Selection of voltage/current input (terminal 1, 2, 4) Perform forward/ Analog input selection Pr.
  • Page 170 Frequency setting by analog input (terminal 1, 2, 4) (1) Selection of analog input selection ⋅ For the terminals 2, 4 used for analog input, voltage input (0 to 5V, 0 to 10V) or current input (4 to 20mA) can be selected.
  • Page 171 Frequency setting by analog input (terminal 1, 2, 4) ⋅ Refer to the following table and set Pr. 73 and Pr. 267. ( indicates the main speed setting) Terminal 4 Input Compensation Input Terminal 2 Terminal 1 Polarity Pr. 73 Pr.
  • Page 172 Frequency setting by analog input (terminal 1, 2, 4) (2) Perform operation by analog input voltage Inverter ⋅ The frequency setting signal inputs 0 to 5VDC (or 0 to 10VDC) to across Forward rotation Voltage/current the terminals 2-5. The 5V (10V) input is the maximum output frequency. input switch The maximum output frequency is reached when 5V (10V) is input.
  • Page 173 Frequency setting by analog input (terminal 1, 2, 4) (4) Perform forward/reverse rotation by analog input (polarity reversible operation) Reverse Set frequency Forward (Hz) rotation rotation ⋅ Setting any of "10 to 17" in Pr. 73 enables polarity reversible operation. ⋅...

  • Page 174: Analog Input Compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)

    Frequency setting by analog input (terminal 1, 2, 4) 4.16.2 Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253) A fixed ratio of analog compensation (override) can be made by the added compensation or terminal 2 as an auxiliary input for multi-speed operation or the speed setting signal (main speed) of the terminal 2 or terminal 4.

  • Page 175: Response Level Of Analog Input And Noise Elimination (Pr. 74)

    Frequency setting by analog input (terminal 1, 2, 4) (2) Override function (Pr. 252, Pr. 253) ⋅ Use the override function to change the main speed at a fixed ratio. ⋅ Set any of "4, 5, 14, 15" in Pr. 73 to select an override. ⋅...

  • Page 176: Bias And Gain Of Frequency Setting Voltage (Current) (Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) To C7(Pr. 905))

    Frequency setting by analog input (terminal 1, 2, 4) 4.16.4 Bias and gain of frequency setting voltage (current) (Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) You can set the magnitude (slope) of the output frequency as desired in relation to the frequency setting signal (0 to 5V, 0 to 10V or 4 to 20mADC).
  • Page 177 Frequency setting by analog input (terminal 1, 2, 4) (1) Change frequency maximum analog input. (Pr. 125, Pr. 126) Initial value 60Hz ⋅ Set a value in Pr. 125 (Pr. 126) when changing only the frequency setting (gain) of the maximum analog input power (current).
  • Page 178 Frequency setting by analog input (terminal 1, 2, 4) (4) Frequency setting signal (current) bias/gain adjustment method (a)Method to adjust any point by application of voltage (current) across the terminals 2-5 (4-5). Operation Display Confirm the RUN indication and operation mode indication The inverter must be at a stop.
  • Page 179 Frequency setting by analog input (terminal 1, 2, 4) (b) Method to adjust any point without application of a voltage (current) to across terminals 2-5(4-5). (To change from 4V (80%) to 5V (100%)) Operation Display Confirm the RUN indication and operation mode indication The inverter must be at a stop.

  • Page 180: Operation Display

    Frequency setting by analog input (terminal 1, 2, 4) (c) Method to adjust only the frequency without adjustment of a gain voltage (current). (When changing the gain frequency from 60Hz to 50Hz) Operation Display Pr. 125) or (Pr. 126) appears. Terminal 2 input Terminal 4 input Press...

  • Page 181: Misoperation Prevention And Parameter Setting Restriction

    Misoperation prevention and parameter setting restriction 4.17 Misoperation prevention and parameter setting restriction Refer to Purpose Parameter that must be Set Page Limit reset function Reset selection/disconnected Trips stop when PU is disconnected Pr. 75 PU detection/PU stop selection Stop from PU Prevention of parameter rewrite Parameter write selection Pr.
  • Page 182 Misoperation prevention and parameter setting restriction (2) Disconnected PU detection • This function detects that the PU (FR-DU07/FR-PU04/FR-PU07) has been disconnected from the inverter for longer than 1s and causes the inverter to provide a fault output (E.PUE) and come to trip. •...

  • Page 183: Parameter Write Selection (Pr. 77)

    Misoperation prevention and parameter setting restriction 4.17.2 Parameter write selection (Pr. 77) You can select whether write to various parameters can be performed or not. Use this function to prevent parameter values from being rewritten by misoperation. Parameter Setting Name Initial Value Description Number...

  • Page 184: Reverse Rotation Prevention Selection (Pr. 78)

    Misoperation prevention and parameter setting restriction 4.17.3 Reverse rotation prevention selection (Pr. 78) This function can prevent reverse rotation fault resulting from the incorrect input of the start signal. Parameter Name Initial Value Setting Range Description Number Both forward and reverse rotations allowed Reverse rotation prevention selection...
  • Page 185 Misoperation prevention and parameter setting restriction (2) User group function (Pr. 160, Pr. 172 to Pr. 174) ⋅ The user group function is designed to display only the parameters necessary for setting. ⋅ From among all parameters, a maximum of 16 parameters can be registered to a user group. When Pr. 160 is set to "1", only the parameters registered to the user group can be accessed.

  • Page 186: Selection Of Operation Mode And Operation Location

    Selection of operation mode and operation location 4.18 Selection of operation mode and operation location Purpose Parameter that must be set Refer to page Operation mode selection Operation mode selection Pr. 79 Started in network operation mode Operation mode at power on Pr.
  • Page 187 Selection of operation mode and operation location (1) Operation mode basics ⋅ The operation mode specifies the source of the start command and the frequency command for the PU operation mode inverter. Operation Inverter ⋅ Basically, there are following operation modes. panel Personal ⋅...
  • Page 188 Selection of operation mode and operation location (3) Operation mode selection flow In the following flowchart, select the basic parameter setting and terminal connection related to the operation mode. START Connection Parameter setting Operation Where is the start command source? From external (STF/STR terminal) Where is the frequency set?
  • Page 189 Selection of operation mode and operation location (4) External operation mode (setting "0" (initial value), "2") ⋅ Select the External operation mode when the start command and the frequency command are applied from a frequency setting potentiometer, start switch, etc. externally and connecting them to the control circuit terminals of the inverter.
  • Page 190 Selection of operation mode and operation location (6) PU/External combined operation mode 1 (setting "3") ⋅ Select the PU/external combined operation mode 1 when applying frequency command from the operation panel (FR-DU07) or parameter unit (FR-PU04/FR- PU07) and inputting the start command with the external start switch.
  • Page 191 Selection of operation mode and operation location (8) Switch-over mode (Setting "6") ⋅ While continuing operation, you can switch among PU operation, External operation and Network operation (when RS-485 terminals or communication option is used). Operation Mode Switching Switching Operation/Operating Status Select the PU operation mode with the operation panel or parameter unit.
  • Page 192 Selection of operation mode and operation location (10) Switching of operation mode by external signal (X16 signal) ⋅ When external operation and operation from the operation panel are used together, use of the PU-external operation switching signal (X16) allows switching between the PU operation mode and External operation mode during a stop (during a motor stop, start command off).
  • Page 193 Selection of operation mode and operation location (11) Switching of operation mode by external signal (X65, X66 signals) ⋅ When Pr. 79 = any of "0, 2, 6", the operation mode switching signals (X65, X66) can be used to change the PU or External operation mode to network operation mode during a stop (during a motor stop or start command off).

  • Page 194: Operation Mode At Power On (Pr. 79, Pr. 340)

    Selection of operation mode and operation location 4.18.2 Operation mode at power on (Pr. 79, Pr. 340) When power is switched on or when power comes back on after instantaneous power failure, the inverter can be started up in network operation mode. After the inverter has started up in the network operation mode, parameter write and operation can be performed from a program.

  • Page 195: Start Command Source And Speed Command Source During Communication Operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551)

    Selection of operation mode and operation location 4.18.3 Start command source and speed command source during communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551) When the RS-485 terminals or communication option is used, the external start command and frequency command can be valid.
  • Page 196 Selection of operation mode and operation location (3) Controllability through communication Operation External/PU External/PU NET Operation NET Operation Condition Combined Combined Mode Operation External (when RS-485 (when (Pr. 551 Operation Mode Operation communication Location Operation Operation terminals are Mode 2 Setting) option is used) used)
  • Page 197 Selection of operation mode and operation location (4) Operation at error occurrence External/PU External/PU NET Operation Operation NET Operation Combined Combined (when Mode Error External (when RS-485 Operation Operation Mode communication Definition Operation Operation terminals are Condition Mode 1 option is used) used) (Pr.
  • Page 198 Selection of operation mode and operation location (5) Selection of command source in Network operation mode (Pr. 338, Pr. 339) ⋅ There are two control sources: operation command source, which controls the signals related to the inverter start command and function selection, and speed command source, which controls signals related to frequency setting. ⋅...
  • Page 199 Selection of operation mode and operation location (6) Switching of command source by external terminal (X67) ⋅ In Network operation mode, the command source switching signal (X67) can be used to switch the start command source and speed command source. This signal can be utilized to control the signal input from both the control terminal and communication.

  • Page 200: Communication Operation And Setting

    Communication operation and setting 4.19 Communication operation and setting Refer to Purpose Parameter that must be Set Page Communication operation from PU Initial setting of computer link Pr. 117 to Pr. 124 connector communication (PU connector) Initial setting of computer link communication (RS-485 Pr.

  • Page 201: System Configuration

    Communication operation and setting (2) PU connector communication system configuration and wiring System configuration Station 0 Station 0 Computer Computer Inverter Inverter Inverter RS-232C FR-DU07 connector Operation RS-232C RS-485 panel connector Maximum connector cable interface/ connector connector terminals FR-ADP RS-232C-RS-485 (option) converter RJ-45...

  • Page 202: Wiring And Arrangement Of Rs-485 Terminals

    Communication operation and setting 4.19.2 Wiring and arrangement of RS-485 terminals (1) RS-485 terminal layout Name Description OPEN RDA1 Inverter receive+ (RXD1+) RDB1 Terminating resistor switch Inverter receive- (RXD1-) Factory-set to "OPEN". Set only the terminating resistor switch of RDA2 Inverter receive+ the remotest inverter to the "100Ω"...
  • Page 203 Communication operation and setting (3) RS-485 terminal system configuration Connection of a computer to the inverter (1:1 connection) Computer Computer Inverter Inverter RS-485 RS-485 RS-485 terminals terminals Maximum RS-232C interface/ cable terminals Converter Twisted pair cable Twisted pair cable *Set the terminating resistor switch to the "100Ω" position. Combination of computer and multiple inverters (1:n connection) Station 0 Station 1...
  • Page 204 Communication operation and setting (4) RS-485 terminal wiring method Wiring of one RS-485 computer and one inverter Computer Wiring of one RS-485 computer and "n" inverters (several inverters) Computer Station 0 Station 1 Station n Make connections in accordance with the manual of the computer used. Fully check the terminal numbers of the computer since they change with the model.

  • Page 205: Initial Settings And Specifications Of Rs-485 Communication (Pr. 117 To Pr. 124, Pr. 331 To Pr. 337, Pr. 341, Pr. 549)

    Communication operation and setting 4.19.3 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549) Used to perform required settings for communication between the inverter and personal computer. There are two different communications: communication using the PU connector of the inverter and communication using the RS-485 terminals.

  • Page 206: Communication Eeprom Write Selection (Pr. 342)

    Communication operation and setting [RS-485 terminal communication related parameter] Parameter Initial Name Setting Range Description Number Value RS-485 communication station Set the inverter station number. (same 0 to 31 (0 to 247) number specifications as Pr. 117) 3, 6, 12, 24, 48, Used to select the communication speed.

  • Page 207: Mitsubishi Inverter Protocol (Computer Link Communication)

    Communication operation and setting 4.19.5 Mitsubishi inverter protocol (computer link communication) You can perform parameter setting, monitor, etc. from the PU connector or RS-485 terminals of the inverter using the Mitsubishi inverter protocol (computer link communication). (1) Communication specifications ⋅ The communication specifications are given below. Related Item Description...
  • Page 208 Communication operation and setting (3) Communication operation presence/absence and data format types ⋅ Data communication between the computer and inverter is made in ASCII code (hexadecimal code). ⋅ Communication operation presence/absence and data format types are as follows: Running Parameter Inverter Parameter Operation...
  • Page 209 Communication operation and setting (4) Data definitions 1) Control codes Signal Name ASCII Code Description Start Of Text (start of data) End Of Text (end of data) Enquiry (communication request) Acknowledge (no data error detected) Line Feed Carriage Return Negative Acknowledge (data error detected) 2) Inverter station number Specify the station number of the inverter which communicates with the computer.
  • Page 210 Communication operation and setting 7) Error Code If any error is found in the data received by the inverter, its definition is sent back to the computer together with the NAK code. Error Error Item Error Definition Inverter Operation Code The number of errors consecutively detected in communication Computer NAK error request data from the computer is greater than allowed number of...
  • Page 211 Communication operation and setting (6) Retry count setting (Pr. 121, Pr. 335) ⋅ Set the permissible number of retries at occurrence of a data receive error. (Refer to page 201 for data receive error for retry) ⋅ When data receive errors occur consecutively and exceed the permissible number of retries set, an inverter trip (E.PUE) may occur and stops the motor.
  • Page 212 Communication operation and setting (8) Instructions for the program 1) When data from the computer has any error, the inverter does not accept that data. Hence, in the user program, always insert a retry program for data error. 2) All data communication, e.g. run command or monitoring, are started when the computer gives a communication request.
  • Page 213 Communication operation and setting General flowchart Port open Communication setting Time out setting Send data processing Data setting Sum code calculation Data transmission Receive data waiting Receive data processing Data retrieval Screen display CAUTION Always set the communication check time interval before starting operation to prevent hazardous conditions. Data communication is not started automatically but is made only once when the computer provides a communication request.
  • Page 214 Communication operation and setting (9) Setting items and set data After completion of parameter setting, set the instruction codes and data then start communication from the computer to allow various types of operation control and monitoring. Number of Read Instruction Item Data Description Data Digits...
  • Page 215 Communication operation and setting Number of Read Instruction Item Data Description Data Digits /write Code (format) Fault definition all 4 digits Write H9696: Faults history batch clear clear (A,C/D) All parameters return to the initial values. Whether to clear communication parameters or not can be ×...
  • Page 216 Communication operation and setting List of calibration parameters Instruction code Para Instruction code Para Name Name meter Read Write Extended meter Read Write Extended Terminal 2 frequency PID display bias coefficient (934) (902) setting bias frequency PID display bias analog Terminal 2 frequency (934) value...

  • Page 217: Run Command

    Communication operation and setting [Run command] Instruction Item Description Example Code Length b0: AU (current input selection) *1 *3 b1: Forward rotation command b2: Reverse rotation command [Example 1] H02 Forward rotation b3: RL (low speed operation command) *1 *3 8bit b4: RM (middle speed operation command...

  • Page 218: Modbus-Rtu Communication Specifications (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549)

    Communication operation and setting 4.19.6 Modbus-RTU communication specifications (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549) Using the Modbus-RTU communication protocol, communication operation or parameter setting can be performed from the RS-485 terminals of the inverter. Parameter Initial Name...
  • Page 219 Communication operation and setting (2) Outline The Modbus protocol is the communication protocol developed by Modicon for programmable controller. The Modbus protocol performs serial communication between the master and slave using the dedicated message frame. The dedicated message frame has the functions that can perform data read and write. Using the functions, you can read and write the parameter values from the inverter, write the input command of the inverter, and check the operating status.
  • Page 220 Communication operation and setting (4) Message frame (protocol) Communication method Basically, the master sends a query message (question) and the slave returns a response message (response). When communication is normal, Device Address and Function Code are copied as they are, and when communication is abnormal (function code or data code is illegal), bit 7 (= 80h) of Function Code is turned on and the error code is set to Data Bytes.
  • Page 221 Communication operation and setting (5) Message format types The message formats corresponding to the function codes in Table 1 on page 211 will be explained. Read holding register data (H03 or 03) Can read the description of 1) system environment variables, 2) real-time monitor, 3) faults history, and 4) inverter parameters assigned to the holding register area (refer to the register list (page 217)).
  • Page 222 Communication operation and setting Write multiple holding register data (H06 or 06) You can write the description of 1) system environment variables and 4) inverter parameters assigned to the holding register area (refer to the register list (page 217)). Query message 1) Slave Address 2) Function 3) Register Address 4) Preset Data...
  • Page 223 Communication operation and setting Function diagnosis (H08 or 08) A communication check can be made since the query message sent is returned unchanged as a response message (function of subfunction code H00). Subfunction code H00 (Return Query Data) Query Message 1) Slave Address 2) Function 3) Subfunction 4) Date...
  • Page 224 Communication operation and setting ⋅ Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. Example) To write 0.5s (H05) to 41007 (Pr. 7) at the slave address 25 (H19) and 1s (H0A) to 41008 (Pr. 8). Query Message Slave Starting...
  • Page 225 Communication operation and setting Error response An error response is returned if the query message received from the master has an illegal function, address or data. No response is returned for a parity, CRC, overrun, framing or busy error. CAUTION No response message is sent in the case of broadcast communication also.
  • Page 226 Communication operation and setting (6) Modbus registers System environment variable Register Definition Read/Write Remarks 40002 Inverter reset Write Any value can be written 40003 Parameter clear Write Set H965A as a written value. 40004 All parameter clear Write Set H99AA as a written value. 40006 Parameter clear Write...
  • Page 227 Communication operation and setting Parameter Parameters Register Parameter Name Read/Write Remarks 41000 to Refer to the parameter list (page The parameter number + 41000 is the 0 to 999 Read/write 41999 63) for the parameter names. register number. Terminal 2 frequency setting C2(902) 41902 Read/write...
  • Page 228 Communication operation and setting Faults history Register Definition Read/Write Remarks 40501 Fault history 1 Read/write 40502 Fault history 2 Read Being 2 bytes in length, the data is stored as 40503 Fault history 3 Read "H00 ". Refer to the lowest 1 byte for the fault 40504 Fault history 4 Read...
  • Page 229 Communication operation and setting (9) Signal loss detection (Pr. 539 Modbus-RTU communication check time interval) If a signal loss (communication stop) is detected between the inverter and master as a result of a signal loss detection, a communication error (E.SER) occurs and the inverter output is shut off. ·...

  • Page 230: Special Operation And Frequency Control

    Special operation and frequency control 4.20 Special operation and frequency control Refer Purpose Parameter that must be Set to Page Pr. 127 to Pr. 134, Pr. 241, Pr. Perform process control such as pump and air PID control 553, Pr. 554, Pr. 575 to Pr. 577, volume.

  • Page 231: Special Operation And Frequency Control

    Special operation and frequency control Parameter Initial Setting Name Description Number Value Range Y48 signal is output when the absolute value of deviation 0 to 100.0% amount exceeds the deviation limit value. PID deviation limit 9999 9999 No function Select the operation to be performed at the detection of upper, PID signal operation 0 to 3, lower, and deviation limit for the measured value input.
  • Page 232 Special operation and frequency control (2) PID action overview 1) PI action A combination of P action (P) and I action (I) for providing a Deviation Set point manipulated variable in response to deviation and changes with time. Measured value [Operation example for stepped changes of measured value] P action (Note) PI action is the sum of P and I actions.
  • Page 233 Special operation and frequency control 4)Reverse action Increases the manipulated variable (output frequency) if deviation X = (set point - measured value) is positive, and decreases the manipulated variable if deviation is negative. Deviation Set point [Heating] X>0 Cold Increase Decrease X<0 point...
  • Page 234 Special operation and frequency control (4) I/O signals and parameter setting ⋅ Turn on the X14 signal to perform PID control. When this signal is off, PID action is not performed and normal inverter operation is performed. (However, turning X14 ON is not necessary when Pr.128 = "50, 51, 60, 61, 110, 111, 120, 121".) ⋅...
  • Page 235 Special operation and frequency control The shaded area indicates the parameter initial value. For the setting method via L communication, refer to the L communication option (FR-A7NL) instruction manual. ORKS ORKS For the setting method via CC-Link communication, refer to the CC-Link communication option (FR-A7NC) instruction manual. When 100 or larger value is set to any of Pr.
  • Page 236 Special operation and frequency control (7) PID output suspension function (SLEEP function) (SLEEP signal, Pr. 554, Pr. 575 to Pr. 577 ) ⋅ The inverter stops operation if the output frequency after PID control remains at less than the Pr. 576 Output interruption detection level setting for longer than the time set in Pr.
  • Page 237 Special operation and frequency control (8) PID monitor function ⋅ The PID control set value, measured value and deviation value can be displayed on the operation panel and output from terminal FM, AM. ⋅ The deviation monitor can display a negative value on the assumption that 1000 is 0%. (The deviation monitor cannot be output from the terminal FM, AM.) ⋅...
  • Page 238 Special operation and frequency control (10) Calibration example (A detector of 4mA at 0°C and 20mA at 50°C is used to adjust the room temperature to 25°C under PID control. The set point is given to across inverter terminals 2-5 (0 to 5V).) Start Set the room temperature to 25 C.
  • Page 239 Special operation and frequency control <Set point input calibration> 1) Setting with terminal 2 input 1. Apply the input voltage of 0% set point setting (e.g. 0V) across terminals 2-5. 2. Enter in C2 (Pr. 902) the frequency which should be output by the inverter at the deviation of 0% (e.g. 0Hz). 3.
  • Page 240 Special operation and frequency control CAUTION ⋅ If the multi-speed (RH, RM, RL signal) or Jog operation (JOG signal) is entered with the X14 signal on, PID control is stopped and multi-speed or jog operation is started. ⋅ If the setting is as follows, PID control becomes invalid. Pr.
  • Page 241 Special operation and frequency control (11) Bias and gain for PID displayed values(C42(Pr. 934) to C45(Pr. 935)) When both of C42(Pr.934) and C44(Pr.935) ≠ "9999", bias/gain calibration is available for analog value of set point, measured value, deviation value to perform PID control. 1) Bias/gain calibration for PID displayed value(C42(Pr.

  • Page 242: Bypass-Inverter Switchover Function (Pr. 135 To Pr. 139, Pr. 159)

    Special operation and frequency control 4.20.2 Bypass-inverter switchover function (Pr. 135 to Pr. 139, Pr. 159) The complicated sequence circuit for bypass operation is built in the inverter. Hence, merely inputting the start, stop or automatic switchover selection signal facilitates the interlock operation of the switchover magnetic contactor.
  • Page 243 Special operation and frequency control (1) Connection diagram ⋅ The following shows the connection diagram of a typical electronic bypass sequence. Sink logic, Pr. 185 = "7", Pr. 192 = "17", Pr. 193 = "18", Pr. 194 = "19" Take caution for the capacity of the sequence output terminal. The used terminal changes depending on the setting of Pr.
  • Page 244 Special operation and frequency control ⋅ The input signals are as indicated below. MC Operation Signal Terminal Used Function Operation ON ..Bypass-inverter operation ⎯ ⎯ Operation enable/disable enabled selection OFF ... Bypass-inverter operation × change disabled × ON..Inverter operation Inverter/bypass ×...
  • Page 245 Special operation and frequency control (2) Electronic bypass operation sequence ⋅ Operation sequence example when there is no automatic switchover sequence (Pr. 139 = "9999") Power supply Operation interlock ON : Operation enabled (MRS) OFF: Operation disabled Inverter run command ON : Forward rotation (STF) OFF: Stop...
  • Page 246 Special operation and frequency control (3) Operating procedure ⋅ Procedure for operation Operation pattern ⋅ Pr. 135 = "1" (open collector output terminal of inverter) Power supply ON ⋅ Pr. 136 = "2.0s" ⋅ Pr. 137 = "1.0s" (Set the time longer than the time from when Setting the parameters MC3 actually turns on until the inverter and motor are connected.

  • Page 247: Regeneration Avoidance Function (Pr. 882 To Pr. 886)

    Special operation and frequency control 4.20.3 Regeneration avoidance function (Pr. 882 to Pr. 886) This function detects a regeneration status and increases the frequency to avoid the regeneration status. Possible to avoid regeneration by automatically increasing the frequency and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.
  • Page 248 Special operation and frequency control (2) To detect the regeneration status during deceleration faster (Pr. 884) ⋅ As the regeneration avoidance function cannot respond to an abrupt voltage change by detection of the bus voltage level, the ratio of bus voltage change is detected to stop deceleration if the bus voltage is less than Pr. 883 Regeneration avoidance operation level.

  • Page 249: Useful Functions

    Useful functions 4.21 Useful functions Refer to Purpose Parameter that must be Set Page Increase cooling fan life Cooling fan operation selection Pr. 244 Inverter part life display Pr. 255 to Pr. 259 To determine the maintenance time Maintenance output function Pr.

  • Page 250: Display Of The Life Of The Inverter Parts (Pr. 255 To Pr .259)

    Useful functions 4.21.2 Display of the life of the inverter parts (Pr. 255 to Pr .259) Degrees of deterioration of main circuit capacitor, control circuit capacitor, cooling fan and inrush current limit circuit can be diagnosed by monitor. When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault. (Use the life check of this function as a guideline since the life except the main circuit capacitor is calculated theoretically.) For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of...
  • Page 251 Useful functions (1) Life alarm display and signal outuput (Y90 signal, Pr. 255) ⋅ Whether any of the control circuit capacitor, main circuit capacitor, cooling fan and inrush current limit circuit has reached the life alarm output level or not can be checked by Pr. 255 Life alarm status display and life alarm signal (Y90). •...
  • Page 252 Useful functions (4) Main circuit capacitor life display (Pr. 258, Pr. 259) ⋅ The deterioration degree of the main circuit capacitor is displayed in Pr. 258 as a life. ⋅ On the assumption that the main circuit capacitor capacitance at factory shipment is 100%, the capacitor life is displayed in Pr.

  • Page 253: Maintenance Timer Alarm (Pr. 503, Pr. 504)

    Useful functions 4.21.3 Maintenance timer alarm (Pr. 503, Pr. 504) When the cumulative energization time of the inverter reaches the parameter set time, the maintenance timer output signal (Y95) is output. (MT) is displayed on the operation panel (FR-DU07). This can be used as a guideline for the maintenance time of peripheral devices. Parameter Name Initial Value...

  • Page 254: Current Average Value Monitor Signal (Pr. 555 To Pr. 557)

    Useful functions 4.21.4 Current average value monitor signal (Pr. 555 to Pr. 557) The average value of the output current during constant speed operation and the maintenance Output Input Programmable unit unit controller timer value are output as a pulse to the current Inverter average value monitor signal (Y93).
  • Page 255 Useful functions (3) Setting of Pr. 557 Current average value monitor signal output reference current Set the reference (100%) for outputting the signal of the current average value. Obtain the time to output the signal from the following calculation. Output current average value ×...

  • Page 256: Free Parameter (Pr. 888, Pr. 889)

    Useful functions 4.21.5 Free parameter (Pr. 888, Pr. 889) Parameters you can use for your own purposes. You can input any number within the setting range 0 to 9999. For example, the number can be used: ⋅ As a unit number when multiple units are used. ⋅...

  • Page 257: Setting From The Parameter Unit, Operation Panel

    Setting from the parameter unit, operation panel 4.22 Setting from the parameter unit, operation panel Refer to Purpose Parameter that must be Set Page Switch the display language of the PU display language Pr. 145 parameter unit selection Use the setting dial of the operation panel like a potentiometer for frequency Operation panel operation Pr.
  • Page 258 Setting from the parameter unit, operation panel (1) Using the setting dial like a potentiometer to set the frequency. Operation example Changing the frequency from 0Hz to 60Hz during operation Operation Display Screen at powering on The monitor display appears. PU indication is lit.

  • Page 259: Buzzer Control (Pr. 990)

    Setting from the parameter unit, operation panel (2) Disable the setting dial and key operation of the operation panel (Press [MODE] long (2s)) ⋅ Operation using the setting dial and key of the operation panel can be made invalid to prevent parameter change, and unexpected start or frequency setting.

  • Page 260: Parameter Clear

    Parameter clear 4.23 Parameter clear POINT · Set "1" in Pr. CL parameter clear to initialize parameters. (Parameters are not cleared when "1" is set in Pr. 77 Parameter write selection. In addition, calibration parameters are not cleared.) Operation Display Screen at powering on The monitor display appears.

  • Page 261: All Parameter Clear

    All parameter clear 4.24 All parameter clear POINT · Set "1" in ALLC all parameter clear to initialize all parameters. (Parameters are not cleared when "1" is set in Pr. 77 Parameter write selection.) Display Operation Screen at powering on The monitor display appears.

  • Page 262: Parameter Copy And Parameter Verification

    Parameter copy and parameter verification 4.25 Parameter copy and parameter verification PCPY Setting Description Cancel Copy the source parameters to the operation panel. Write the parameters copied to the operation panel into the destination inverter. Verify parameters in the inverter and operation panel. (Refer to page 254.) REMARKS ·...

  • Page 263: Parameter Verification

    Parameter copy and parameter verification appears...Why? Parameter read error. Perform operation from step 3 again. appears...Why? Parameter write error. Perform operation from step 8 again. flicker alternately Appears when parameters are copied between the inverter of or less and or more. 1.

  • Page 264: Check And Clear Of The Faults History

    Check and clear of the faults history 4.26 Check and clear of the faults history (1) Check for the faults history Monitor/frequency setting Parameter setting [Operation panel is used [Parameter setting change] for operation] Faults history [Operation for displaying faults history] Eight past faults can be displayed with the setting dial.
  • Page 265 Check and clear of the faults history (2) Clearing procedure POINT · The faults history can be cleared by setting "1" in Er.CL Faults history clear. Display Operation Screen at powering on The monitor display appears. The parameter Press to choose the parameter number previously setting mode.

  • Page 266: Protective Functions

    5 PROTECTIVE FUNCTIONS This chapter describes the basic "PROTECTIVE FUNCTION" for use of this product. Always read the instructions before using the equipment. 5.1 Reset method of protective function......258 5.2 List of fault or alarm display ........259 5.3 Causes and corrective actions ........260 5.4 Correspondences between digital and actual characters ...............271 5.5 Check first when you have a trouble .......272...

  • Page 267: Reset Method Of Protective Function

    Reset method of protective function When a fault occurs in the inverter, the inverter trips and the PU display automatically changes to any of the following fault or alarm indications. If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales representative or distributor.

  • Page 268: List Of Fault Or Alarm Display

    List of fault or alarm display 5.2 List of fault or alarm display Operation Panel Refer Operation Panel Refer Name Name Indication Indication Output side earth (ground) E.GF E--- Faults history fault overcurrent HOLD Operation panel lock E.LF Output phase loss External thermal relay E.OHT Er1 to 4 Parameter write error...

  • Page 269: Causes And Corrective Actions

    Causes and corrective actions 5.3 Causes and corrective actions (1) Error Message A message regarding operational troubles is displayed. Output is not shut off. Operation Panel HOLD Indication Name Operation panel lock Description Operation lock mode is set. Operation other than is invalid.
  • Page 270 Causes and corrective actions Operation Panel Indication Name Parameter write error 1. You attempted to perform parameter copy write during operation. Description 2. An error occurred in the EEPROM on the operation panel side during parameter copy writing. Check point Is the FWD or REV LED of the operation panel (FR-DU07) lit or flickering? 1.
  • Page 271 Causes and corrective actions (2) Warnings When the protective function is activated, the output is not shut off. Operation Panel FR-PU04 Indication FR-PU07 Name Stall prevention (overcurrent) When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention operation level, etc.), this function stops the increase in frequency until During the overload current decreases to prevent the inverter from resulting in overcurrent trip.
  • Page 272 Causes and corrective actions Operation Panel FR-PU04 Indication FR-PU07 Name Regenerative brake prealarm Appears if the regenerative brake duty reaches or exceeds 85% of the Pr. 70 Special regenerative brake duty value. When the setting of Pr. 70 Special regenerative brake duty is the initial value (Pr. 70 ="0"), this warning does not occur.
  • Page 273 Causes and corrective actions (4) Fault When a fault occurs, the inverter trips and a fault signal is output. Operation Panel FR-PU04 E.OC1 OC During Acc Indication FR-PU07 Name Overcurrent trip during acceleration When the inverter output current reaches or exceeds approximately 170% of the rated current during Description acceleration, the protective circuit is activated to stop the inverter output.
  • Page 274 Causes and corrective actions Operation Panel FR-PU04 E.OV1 OV During Acc Indication FR-PU07 Name Regenerative overvoltage trip during acceleration If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the Description specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system.
  • Page 275 Causes and corrective actions Operation Panel FR-PU04 E.THM Motor Ovrload Indication FR-PU07 Name Motor overload trip (electronic thermal relay function) The electronic thermal relay function in the inverter detects motor overheat due to overload or reduced cooling capability during constant-speed operation and pre-alarm (TH display) is output when the integrated value reaches 85% of the Pr.
  • Page 276 Causes and corrective actions FR-PU04 Operation Panel E.UVT Under Voltage Indication FR-PU07 Name Undervoltage If the power supply voltage of the inverter decreases, the control circuit will not perform normal functions. In addition, the motor torque will be insufficient and/or heat generation will increase. To prevent this, if the power supply voltage decreases below about 150V (300VAC for the 400V class), this function Description stops the inverter output.
  • Page 277 Causes and corrective actions FR-PU04 Fault 14 Operation Panel E.PTC Indication FR-PU07 PTC activated Name PTC thermistor operation Trips when the motor overheat status is detected for 10s or more by the external PTC thermistor input connected to the terminal AU. Description This fault functions when "63"...
  • Page 278 Causes and corrective actions FR-PU04 Fault 14 Operation Panel E.PE2 Indication FR-PU07 PR storage alarm Name Parameter storage device fault (main circuit board) Description Trips when a fault occurred in the parameter stored. (EEPROM failure) Check point —————— Corrective action Please contact your sales representative.
  • Page 279 Causes and corrective actions Operation Panel FR-PU04 E.P24 E.P24 Indication FR-PU07 Name 24VDC power output short circuit When the 24VDC power output from the PC terminal is shorted, this function shuts off the power output. Description At this time, all external contact inputs switch off. The inverter cannot be reset by entering the RES signal.

  • Page 280: Correspondences Between Digital And Actual Characters

    Correspondences between digital and actual characters Operation Panel FR-PU04 E.13 Fault 13 Indication FR-PU07 Name Internal circuit fault Description Trips when an internal circuit error occurred. Corrective action Please contact your sales representative. CAUTION • If protective functions of E.ILF, E.PTC, E.PE2, E.CDO, E.IOH, E.SER, E.AIE, E.PID are activated when using the FR-PU04, "Fault 14"...

  • Page 281: Check First When You Have A Trouble

    Check first when you have a trouble Check first when you have a trouble 5.5.1 Motor does not start Refer Check Possible Cause Countermeasures points page Power ON a moulded case circuit breaker (MCCB), an earth leakage circuit breaker (ELB), or a magnetic contactor (MC).
  • Page 282 Check first when you have a trouble Refer Check Possible Cause Countermeasures points page Increase Pr. 0 setting by 0.5% increments while Pr. 0 Torque boost setting is improper when V/F control is observing the rotation of a motor. used. If that makes no difference, decrease the setting.

  • Page 283: Motor Or Machine Is Making Abnormal Acoustic Noise

    Check first when you have a trouble 5.5.2 Motor or machine is making abnormal acoustic noise When operating the inverter with the carrier frequency of 3kHz or more set in Pr. 72, the carrier frequency will automatically decrease if the output current of the inverter exceeds the value in parenthesis of the rated output current on page 294. This may cause the motor noise to increase.

  • Page 284: Motor Rotates In The Opposite Direction

    Check first when you have a trouble 5.5.5 Motor rotates in the opposite direction Refer Check Possible Cause Countermeasures points page Main Phase sequence of output terminals U, V and W is Connect phase sequence of the output cables (terminal Circuit incorrect.

  • Page 285: Speed Varies During Operation

    Check first when you have a trouble 5.5.8 Speed varies during operation Refer Check Possible Cause Countermeasures points page Load Load varies during an operation. Select Simple magnetic flux vector control Frequency setting signal is varying. Check the frequency setting signal. —...

  • Page 286: Operation Panel (Fr-Du07) Display Is Not Operating

    Check first when you have a trouble 5.5.10 Operation panel (FR-DU07) display is not operating Refer Check Possible Cause Countermeasures points page Main Circuit, Power is not input. Input the power. Control Circuit Check if the inverter front cover is installed securely. The inverter cover may not fit properly when using wires Front Operation panel is not properly connected to the...

  • Page 287: Speed Does Not Accelerate

    Check first when you have a trouble 5.5.12 Speed does not accelerate Refer Check Possible Cause Countermeasures points page Check if the start command and the frequency Start command and frequency command are chattering. — command are correct. Input The wiring length used for analog frequency command Perform analog input bias/gain calibration.

  • Page 288: Precautions For Maintenance And Inspection

    PRECAUTIONS FOR MAINTENANCE AND INSPECTION This chapter describes the "PRECAUTIONS FOR MAINTENANCE AND INSPECTION" of this product. Always read the instructions before using the equipment. 6.1 Inspection item ............280 6.2 Measurement of main circuit voltages, currents and powers..............288...

  • Page 289: Inspection Item

    Inspection item The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors. •...

  • Page 290: Daily And Periodic Inspection

    Inspection item 6.1.3 Daily and periodic inspection Interval Corrective Action at Inspection Item Inspection Item Alarm Occurrence Check the surrounding air temperature, humidity, Surrounding Improve environment environment dirt, corrosive gas, oil mist , etc Check alarm location and General Overall unit Check for unusual vibration and noise retighten Power supply...

  • Page 291: Display Of The Life Of The Inverter Parts

    Inspection item 6.1.4 Display of the life of the inverter parts The self-diagnostic alarm is output when the life span of the control circuit capacitor, cooling fan, each parts of the inrush current limit circuit is near its end. It gives an indication of replacement time . The life alarm output can be used as a guideline for life judgement.

  • Page 292: Cleaning

    Inspection item 6.1.6 Cleaning Always run the inverter in a clean status. When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol. CAUTION Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter surface paint to peel off. The display, etc.
  • Page 293 Inspection item (1) Cooling fan The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor is greatly affected by the surrounding air temperature. When unusual noise and/or vibration is noticed during inspection, the cooling fan must be replaced immediately. CAUTION For parts replacement, consult the nearest Mitsubishi FA Center.
  • Page 294 Inspection item • Reinstallation (FR-F720-2.2K to 110K, FR-F740-3.7K to 160K) 1)After confirming the orientation of the fan, reinstall the fan so that the arrow on the left of "AIR FLOW" faces up. AIR FLOW <Fan side face> 2)Reconnect the fan connectors. FR-F720-7.5K to 15K FR-F720-2.2K to 5.5K FR-F740-7.5K to 18.5K...
  • Page 295 Inspection item • Removal (FR-F740-185K or more) 1) Remove a fan cover. 2) After removing a fan connector, remove a fan block. 3) Remove a fan. Fan * Fan connection connector * The number of cooling fans differs according to the inverter capacity. •...

  • Page 296: Inverter Replacement

    Inspection item (2) Replacement procedure of the cooling fan when using a heatsink protrusion attachment (FR-A7CN) When replacing a cooling fan, remove a top cover of the heatsink protrusion attachment and perform replacement. After replacing the cooling fan, replace the top cover in the original position.

  • Page 297: Measurement Of Main Circuit Voltages, Currents And Powers

    Measurement of main circuit voltages, currents and powers 6.2 Measurement of main circuit voltages, currents and powers 6.2.1 Measurement of voltages and currents Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page.
  • Page 298 Measurement of main circuit voltages, currents and powers Measuring Points and Instruments Measuring Item Measuring Instrument Remarks (Reference Measured Value) Point Across R/L1-S/ Commercial power supply Power supply voltage L2, S/L2-T/L3, T/ Moving-iron type AC voltmeter Within permissible AC voltage fluctuation L3-R/L1 Refer to page 294.

  • Page 299: Measurement Of Powers

    Measurement of main circuit voltages, currents and powers 6.2.2 Measurement of powers Use digital power meters (for inverter) for the both of inverter input and output side. Alternatively, measure using electrodynamic type single-phase wattmeters for the both of inverter input and output side in two-wattmeter or three- wattmeter method.

  • Page 300: Measurement Of Currents

    Measurement of main circuit voltages, currents and powers 6.2.4 Measurement of currents Use moving-iron type meters on both the input and output sides of the inverter. However, if the carrier frequency exceeds 5kHz, do not use that meter since an overcurrent losses produced in the internal metal parts of the meter will increase and the meter may burn out.

  • Page 301: Measurement Of Converter Output Voltage (Across Terminals P/+ - N/-)

    Measurement of main circuit voltages, currents and powers 6.2.7 Measurement of converter output voltage (across terminals P/+ - N/-) The output voltage of the converter is developed across terminals P/+ - N/- and can be measured with a moving-coil type meter (tester). Although the voltage varies according to the power supply voltage, approximately 270V to 300V (approximately 540V to 600V for the 400V class) is output when no load is connected and voltage decreases when a load is connected.

  • Page 302: Specifications

    7 SPECIFICATIONS This chapter provides the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment. 7.1 Rating ..............294 7.2 Common specifications ...........296 7.3 Outline dimension drawings ........298 7.4 Heatsink protrusion attachment procedure .....309...

  • Page 303: Rating

    Rating 7.1 Rating •200V class Type FR-F720- 0.75 18.5 Applicable motor capacity 0.75 1.5 18.5 (kW) Rated capacity (kVA) 11.8 17.1 22.1 132 165 15.2 Rated current (A) (3.6) (6.0) (8.2) (13) (20) (26) (38) (49) (60) (72) (97) (119) (145) (180) (245)
  • Page 304 Rating •400V class Type FR-F740- 0.75 18.5 0.75 18.5 Applicable motor capacity (kW) 12.2 17.5 22.1 26.7 32.8 43.4 53.3 64.8 80.8 Rated capacity (kVA) 11.5 Rated current (A) (1.8) (3.0) (4.1) (6.4) (9.8) (13) (19) (24) (30) (36) (48) (60) (72) (90)

  • Page 305: Common Specifications

    Common specifications 7.2 Common specifications High carrier frequency PWM control (V/F control)/Optimum excitation control/Simple magnetic Control method flux vector control Output frequency range 0.5 to 400Hz 0.015Hz/60Hz (terminal 2, 4: 0 to 10V/12bit) Frequency Analog input 0.03Hz/60Hz (terminal 2, 4: 0 to 5V/11bit, 0 to 20mA/11bit, terminal 1: 0 to ±10V/12bit) setting 0.06Hz/60Hz (terminal 1: 0 to ±5V/11bit) resolution...
  • Page 306 Common specifications The following operating status can be displayed: output frequency, motor current (steady or peak value), output voltage, alarm indication, frequency setting, running speed, converter output voltage (steady or peak value), electronic thermal relay function load factor, input power, Operation Operating output power, load meter, cumulative energization time, actual operation time, motor load...

  • Page 307: Outline Dimension Drawings

    Outline dimension drawings 7.3 Outline dimension drawings 7.3.1 Inverter outline dimension drawings • FR-F720-0.75K, 1.5K 2-φ6 hole Inverter Model FR-F720-0.75K FR-F720-1.5K • FR-F720-2.2K, 3.7K, 5.5K • FR-F740-0.75K, 1.5K, 2.2K, 3.7K, 5.5K 2-φ6 hole * The FR-F740-0.75K to 2.2K are not provided with cooling fans.
  • Page 308 Outline dimension drawings • FR-F720-7.5K, 11K, 15K • FR-F740-7.5K, 11K, 15K, 18.5K 2-φ6 hole Inverter Model FR-F720-7.5K, 11K FR-F740-7.5K, 11K FR-F720-15K 101.5 FR-F740-15K, 18.5K (Unit: mm) • FR-F720-18.5K, 22K, 30K • FR-F740-22K, 30K 2-φ10 hole 10.5 * The FR-F720-30K is not provided with a wiring cover.
  • Page 309 Outline dimension drawings • FR-F720-37K, 45K, 55K • FR-F740-37K, 45K, 55K 2-φd hole Inverter Model FR-F720-37K FR-F740-37K FR-F720-45K, 55K FR-F740-45K, 55K (Unit: mm)
  • Page 310 Outline dimension drawings • FR-F740-75K, 90K 2-φ12 hole Inverter Model FR-F740-75K FR-F740-90K • DC reactor supplied Rating plate 2-terminal (for M12 bolt) P1, P 4-installation hole (for M6 screw) Within D Earth (ground) terminal (for M6 screw) Mass DC reactor Model (kg) FR-HEL-H75K (FR-F740-75K) FR-HEL-H90K (FR-F740-90K)
  • Page 311 Outline dimension drawings • FR-F740-110K • DC reactor supplied 2-φ12 hole Rating plate 2-terminal (for M12 bolt) 4-installation hole (for M6 screw) Within 195 Earth (ground) terminal (for M6 screw) Mass DC reactor Model (kg) FR-HEL-H110K(FR-F740-110K) (Unit: mm) • FR-F720-75K, 90K, 110K •...
  • Page 312 Outline dimension drawings • FR-F740-185K, 220K 3-φ12 hole • DC reactor supplied Rating plate 2-M6 eye nut (only for FR-HEL-H220K) 2-terminal (for M12 bolt) 150 1 4-installation hole (for M8 screw) 175 2 Within 240 Earth (ground) terminal (for M6 screw) * Remove the eye nut after installation of the product.
  • Page 313 Outline dimension drawings • FR-F740-250K, 280K, 315K 3-φ12 holes S/L2 R/L1 T/L3 • DC reactor supplied Rating plate 2-S2 eye nut 2-terminal (for bolt) W1 1 4-installation hole (for S screw) Within D Earth (ground) terminal (for S1 screw) * Remove the eye nut after installation of the product. Mass φ...
  • Page 314 Outline dimension drawings • FR-F740-355K, 400K 3-φ12 hole R/L1 T/L3 S/L2 • DC reactor supplied • DC reactor supplied Rating plate Rating plate 2-M8 eye nut 2-terminal 2-M8 eye nut 4- 15 hole 2-terminal (for M16 bolt) 4-installation hole 4-installation hole (for M10 screw) Within 250 (for M10 screw)
  • Page 315 Outline dimension drawings • FR-F740-450K 4-φ12 hole R/L1 S/L2 T/L3 N/- • DC reactor supplied Rating plate 2-M8 eye nut 2-terminal 4- 15 hole 4-installation hole (for M10 screw) Within 270 Within 240 Earth (ground) terminal (for M8 screw) * Remove the eye nut after installation of the product. Mass DC reactor Model (kg)
  • Page 316 Outline dimension drawings • FR-F740-500K, 560K 4-φ12 hole R/L1 S/L2 T/L3 N/- • DC reactor supplied Rating plate 2-terminal 4- 15 hole Earth (ground) terminal (for M12 screw) * Remove the eye nut after installation of the product. Within 245 2-M12 eye nut 4-installation hole (for M10 screw)
  • Page 317 Outline dimension drawings • Operation panel (FR-DU07) <Outline drawing> <Panel cutting dimension drawing> Panel 27.8 FR-DU07 3.2max Air- bleeding hole Cable 2-M3 screw Operation panel connection connector (FR-ADP option) • Parameter unit (option) (FR-PU07) <Outline drawing> <Panel cutting dimension drawing> 25.05 (14.2) (11.45)

  • Page 318: Heatsink Protrusion Attachment Procedure

    Heatsink protrusion attachment procedure 7.4 Heatsink protrusion attachment procedure When encasing the inverter in an enclosure, the generated heat amount in an enclosure can be greatly reduced by installing the heatsink portion of the inverter outside the enclosure. When installing the inverter in a compact enclosure, etc., this installation method is recommended.
  • Page 319 Heatsink protrusion attachment procedure (2) Shift and removal of a rear side installation frame • FR-F740-250K to 315K Shift One installation frame is attached to each of the upper and lower Upper part of the inverter. Change the position of the rear side installa- installation frame tion frame on the upper and lower side of the inverter to the front...

  • Page 320: Appendices

    APPENDICES This chapter provides the "APPENDICES" of this product. Always read the instructions before using the equipment.

  • Page 321: Appendix 1 For Customers Who Are Replacing The Conventional Model With This Inverter

    For customers who are replacing the conventional model with this inverter Appendix 1 For customers who are replacing the conventional model with this inverter Appendix 1-1 Replacement of the FR-F500 series (1) Instructions for installation 1)Removal procedure of the front cover was changed. (with screws) Please note. (Refer to page 6.) 2)Removal procedure of the operation panel was changed.

  • Page 322: Appendix 1-2 Replacement Of The Fr-A100 Series

    For customers who are replacing the conventional model with this inverter (4) Main differences and compatibilities with the FR-F500(L) series Item FR-F500(L) FR-F700 Simple mode parameters 61 Simple mode parameters 15 Pr. 0 Torque boost initial value initial value 11K to 37K: 2%, 45K, 55K: 1.5% Pr.

  • Page 323: Appendix 2 Parameter Clear, Parameter Copy And Instruction Code List

    Appendix 2 Parameter clear, parameter copy and instruction code list These instruction codes are used for parameter read and write by using Mitsubishi inverter protocol with the RS-485 communication. (Refer to page 196 for RS-485 communication) × " " indicates valid and " "...
  • Page 324 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear Second acceleration/deceleration time Second deceleration time Second torque boost Second V/F (base frequency) Second stall prevention operation current Second stall prevention operation frequency Second output frequency detection Second electronic thermal O/L relay DU/PU main display data selection FM terminal function selection...
  • Page 325 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear PU communication station number PU communication speed PU communication stop bit length PU communication parity check Number of PU communication retries PU communication check time interval PU communication waiting time setting PU communication CR/LF selection Terminal 2 frequency setting gain...
  • Page 326 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear Stall prevention operation level for restart Output current detection signal retention time Output current detection operation selection Parameter for manufacturer setting. Do not set. × Watt-hour meter clear ×...
  • Page 327 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear × × × Life alarm status display × × × Inrush current limit circuit life display × × × Control circuit capacitor life display × × ×...
  • Page 328 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear RS-485 communication parity check selection RS-485 communication retry count RS-485 communication check time interval RS-485 communication waiting time setting Communication operation command source Communication speed command source Communication startup mode selection RS-485 communication CR/LF...
  • Page 329 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear Current average value monitor signal output reference current × × × Energization time carrying-over times × × × Operating time carrying-over times Holding time at a start Output interruption detection time Output interruption detection level Output interruption cancel level...
  • Page 330 Instruction Code Parameter Parameter All Parameter Parameter Name Read Write Extended Copy Clear Clear × PID display bias coefficient (934) × PID display bias analog value (934) × PID display gain coefficient (935) × PID display gain analog value (935) ×...

  • Page 331: Appendix 3 Specification Change

    Appendix 3 Specification change Appendix 3-1 SERIAL number check Refer to page 2 for the location of the rating plate. Label on the product package Rating plate example Inverter Model Identification Symbol SERIAL (Serial No.) Symbol Year Month Control number TC number The SERIAL consists of 1 version symbol, 2 numeric characters or 1 numeric character and 1 alphabet letter indicating year and month, and 6 numeric characters indicating control number.
  • Page 332 400V class Lower Third and Label on Product Package SERIAL (Upper Second Inverter Type Second Number of TC Identification Symbol Numbers of SERIAL) Number on Rating Plate Without FR-F740-0.75K <G> Without FR-F740-1.5K/2.2K <G> Without FR-F740-3.7K/5.5K <G> Without FR-F740-7.5K to 18.5K <G>...
  • Page 333 (2) The following functions can be used with the inverter produced in June 2009 or later. Check the serial number printed on the rating plate or on package. Item Changed Functions Pr. 29 Acceleration/deceleration pattern selection setting value "6" Pr. 30 Regenerative function selection setting value "10", "11", "20", "21" Pr.
  • Page 334 MEMO...
  • Page 335 REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision May 2004 IB(NA)-0600177ENG-A First edition Oct. 2004 IB(NA)-0600177ENG-B Additions ⋅ FR-F720 - 0.75K to 55K ⋅ FR-F740 - 110K to 160K ⋅...

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