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Mitsubishi Electric FR-F 740 Series Installation Manuallines

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INVERTER
INSTALLATION GUIDELINE
FR-F 740-00023 to 12120-EC
FR-F 746-00023 to 01160-EC
Thank you for choosing this Mitsubishi Inverter.
Please read through this Instruction Manual and the enclosed CD ROM to operate this inverter correctly
- The enclosed CD ROM contains the Installation Guideline in additional languages.
- Die CD-ROM enthält die deutsche Installationsbeschreibung.
- Il CD-ROM incluso contiene la guida di riferimento dell'installazione in lingua italiana.
- Le CD-ROM ci-joint contient cette documentation en français.
- El CD-ROM incluido contiene la pauta de la instalación en lengua española.
Ïðèëîæåííûé CD-ROM ñîäåðæèò èíñòðóêöèþ ïî èíñòàëÿöèè íà äîïîëíèòåëüíûõ ÿçûêàõ.
-
Do not use this product until you have a full knowledge of the equipment, the safety information and the
instructions.
Please forward this manual and the CD ROM to the end user.
1
INSTALLATION OF THE INVERTER AND INSTRUCTIONS ................................... 1
2
OUTLINE DRAWING ................................................................................................. 3
3
WIRING ...................................................................................................................... 4
PRECAUTIONS FOR USE OF THE INVERTER ..................................................... 11
4
5
PARAMETER LIST .................................................................................................. 12
6
TROUBLESHOOTING ............................................................................................. 18
700

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Summary of Contents for Mitsubishi Electric FR-F 740 Series

  • Page 1: Table Of Contents

    INVERTER INSTALLATION GUIDELINE FR-F 740-00023 to 12120-EC FR-F 746-00023 to 01160-EC Thank you for choosing this Mitsubishi Inverter. Please read through this Instruction Manual and the enclosed CD ROM to operate this inverter correctly – The enclosed CD ROM contains the Installation Guideline in additional languages. –...
  • Page 2 Print Date Manual Number Revision August 2004 158537 First edition January 2006 General: Extension of the capacity classes by the inverters FR-F 740-02600 to 12120 Addition of the inverters FR-F 746-00023 to 01160 with IP54 protection rating New parameter 299 For Maximum Safety Mitsubishi transistorized inverters are not designed or manufactured to be used in equipment or systems in situations that can affect or endanger human life.
  • Page 3 This section is specifically about safety matters Do not attempt to install, operate, maintain or inspect the inverter until you have read through this Installation Guideline and appended documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment, safety information and instructions.
  • Page 4 Wiring CAUTION Do not install assemblies or components (e. g. power factor correction capacitors) on the inverter output side, which are not approved from Mitsubishi. The direction of rotation of the motor corresponds to the direction of rotation commands (STF/STR) only if the phase sequence (U, V, W) is maintained.
  • Page 5: Contents 1 Installation Of The Inverter And Instructions

    INSTALLATION AND INSTRUCTIONS 1 INSTALLATION AND INSTRUCTIONS 1.1 Inverter Type Rating plate example Symbol Voltage Class Symbol Type number Rating plate F740 Three-phase 400V class 00023 Inverter type Displays the Input rating rated current 12120 Output rating Serial number Symbol Voltage Class Symbol Type number...
  • Page 6 INSTALLATION AND INSTRUCTIONS 1.3 General Precaution The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than − 10 minutes, and check for residual voltage between terminal P/+ and N/ with a meter etc., to avoid a hazard of electrical shock.
  • Page 7: Outline Drawing

    2 OUTLINE DRAWING (Unit: mm) Inverter Type FR-F 740-00023–00126-EC — — FR-F 740-00170/00250-EC — — FR-F 740-00310/00380-EC — — FR-F 740-00470/00620-EC — — FR-F 740-00770-EC — — FR-F 740-00930/01160-EC — — FR-F 740-01800-EC — — FR-F 740-02160/02600-EC — — FR-F 740-03250/03610-EC —...
  • Page 8: Wiring

    WIRING 3 WIRING *1. DC reactor (FR-HEL) *6. The CN8 connector Source logic Remove the jumper for the is provided with the 01160 or less if a DC reactor Main circuit terminal 01800 or more is connected. The DC reactor supplied with the 01800 or Control circuit terminal Jumper...
  • Page 9 WIRING 3.1 Main circuit terminal 3.1.1 Terminal layout and wiring FR-F 740/746-00023, 00038, 00052, 00083, 00126-EC FR-F 740/746-00170, 00250-EC Jumper Screw size (M4) Charge lamp Jumper Jumper Jumper Screw size Screw size Charge lamp L1 L2 L3 (M4) (M4) Motor Power supply L1 L2 L3 Motor...
  • Page 10 WIRING FR-F 740-03250, 03610-EC FR-F 740-04320, 04810-EC Screw size Screw size (M4) (M4) Charge lamp Charge lamp Jumper Jumper Screw size (M12) Screw size Screw size (M10) (M10) L1 L2 L1 L2 Power Power supply Motor supply Motor DC reactor DC reactor Screw size Screw size...
  • Page 11 WIRING 3.2 Wiring fundamentals 3.2.1 Cable size Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.
  • Page 12 WIRING Cable Sizes HIV, etc. [mm AWG * PVC, etc. [mm Applicable Inverter Type R/L1, S/L2, Earth Cable R/L1, S/L2, R/L1, S/L2, Earth Cable U, V, W U, V, W U, V, W T/L3 Gauge T/L3 T/L3 Gauge FR-F 740/746-00023–00083-EC FR-F 740/746-00126-EC FR-F 740/746-00170-EC FR-F 740/746-00250-EC...
  • Page 13 WIRING 3.2.2 Total wiring length The maximum possible length of the motor cables depends on the capacity of the inverter and the selected carrier frequency. The cables should never be longer than 500m (unshielded). The lengths in the following table are for unshielded cables. When shielded cables are use divide the values listed in the table by 2.
  • Page 14 WIRING 3.3 Control circuit terminals 3.3.1 Terminal layout CA SD PC STOP RES STF STR PC FU MRS JOG CS 3.3.2 Instructions for wiring of the control circuit terminal Terminals PC, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Avoid connecting the terminal PC and 5 and the terminal SE and 5.
  • Page 15: Precautions For Use Of The Inverter

    4 PRECAUTIONS FOR USE OF THE INVERTER The FR-F700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items. Use crimping terminals with insulation sleeve to wire the power supply and motor.
  • Page 16: Parameter List

    5 PARAMETER 5.1 Parameter list In the initial setting, only the simple mode parameters are displayed. Set Pr. 160 User group read selection as required. Initial Setting Parameter Name Remarks Value Range 9999 Only the simple mode parameters can be displayed. Simple mode and extended mode parameters can be User group read selection 9999...
  • Page 17 PARAMETER Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value 0 to 400Hz, Number of retries at 0, 1 to 10, Frequency jump 2A 9999 9999 alarm occurrence 101 to 110 0 to 400Hz, Retry waiting time 0 to 10s Frequency jump 2B 9999...
  • Page 18 PARAMETER Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value PU communication Backlash 0, 1, 10, 11 stop bit length. deceleration 0 to 400Hz stopping frequency PU communication 0, 1, 2 parity check Backlash deceleration 0 to 360s 0.5s Number of PU stopping time...
  • Page 19 PARAMETER Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value 0 to 5, 7, 8, 10 to Parameter for manufacturer setting. 19, 25, 26, 45 to Do not make setting. 47, 64, 70 to 78, ABC1 terminal 90, 91, 94 to 96, Cumulative power 98, 99,100 to...
  • Page 20 PARAMETER Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value PWM frequency Communication error ⎯ automatic count 0, 1 switchover Remote output 0, 1 Power failure stop selection 0, 1, 2 selection Remote output data 1 0 to 4095 Subtracted Remote output data 2 0 to 4095...
  • Page 21 PARAMETER Parameters Name Setting Range Initial Value Parameters Name Setting Range Initial Value Auxiliary motor 2 Control selection 0 to 400Hz stopping frequency during commercial 0, 1, 2, 3 power-supply Auxiliary motor 3 0 to 400Hz operation stopping frequency Power saving rate Auxiliary motor start 0, 1, 9999 9999...
  • Page 22: Troubleshooting

    6 TROUBLESHOOTING When an alarm occurs in the inverter, the protective function is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error (alarm) indications. If your fault does not correspond to any of the following errors or if you have any other problem, please contact your sales representative.
  • Page 23 TROUBLESHOOTING 6.1 List of alarm display Operation Panel Operation Panel Name Name Indication Indication HOLD Operation panel lock E.UVT Undervoltage protection E.ILF* Input phase failure Er1 to 4 Parameter write error E.OLT Stall Prevention Output side earth (ground) fault E.GF rE1 to 4 Copy operation error overcurrent protection...
  • Page 24 A APPENDIX A.1 Instructions for Compliance with the European Directives A.1.1 EMC Directive We have self-confirmed our inverters as products compliant to the EMC Directive (second environment of conforming standard EN61800-3) and place the CE mark on the inverters. Remarks First environment Environment including residential buildings.
  • Page 25 APPENDIX Use the inverter under the conditions of overvoltage category II (usable regardless of the earth condition of the power supply), overvoltage category III (usable with the earthed-neutral system power supply) and pollution degree 2 or lower specified in IEC664. –...
  • Page 26 APPENDIX A.2 Instructions for UL and cUL (Conforming standard UL 508C, CSA C22.2 No.14) A.2.1 Installation The inverter FR-F 740 EC is UL-listed as a product for use in an enclosure. Design an enclosure so that the inverter ambient temperature, humidity and atmosphere satisfy the specifications. (Refer to page 1 Wiring protection For installation in the United States, branch circuit protection must be provided in accordance with the National Electrical Code...
  • Page 27 The copyright and other rights of this enclosed CD ROM all belong to Mitsubishi Electric Corporation. No part of this CD ROM may be copied or reproduced without the permission of Mitsubishi Electric Corporation. Specifications of this CD ROM are subject to change without notice.
  • Page 28 Fax: +380 (0)44 / 494 33 66 e mail: csc-a@csc-a.kiev.ua MITSUBISHI Mitsubishi Electric Europe B.V. /// FA - European Business Group /// Gothaer Straße 8 /// D-40880 Ratingen /// Germany ELECTRIC Tel.: +49(0)2102-4860 /// Fax: +49(0)2102-486112 /// info@mitsubishi-automation.com /// www.mitsubishi-automation.com...