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Mitsubishi Electric F700 Instruction Manual

Fr-f720-0.75k to 110k; fr-f740-0.75k to 560k.
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INVERTER
INSTRUCTION MANUAL (Applied)
FR-F720-0.75K to 110K
FR-F740-0.75K to 560K
OF THE INVERTER
PRECAUTIONS FOR
1
2
3
4
5
6
7

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   Summary of Contents for Mitsubishi Electric F700

  • Page 1

    INVERTER INSTRUCTION MANUAL (Applied) FR-F720-0.75K to 110K FR-F740-0.75K to 560K OUTLINE WIRING PRECAUTIONS FOR USE OF THE INVERTER PARAMETERS PROTECTIVE FUNCTIONS PRECAUTIONS FOR MAINTENANCE AND INSPECTION SPECIFICATIONS...

  • Page 2

    Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (applied) provides instructions for advanced use of the FR-F700 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction manual (basic) [IB-0600ENG] packed with the product carefully to use the equipment to its optimum.

  • Page 3: Table Of Contents

    CONTENTS OUTLINE Product checking and parts identification ............2 Inverter and peripheral devices................3 1.2.1 Peripheral devices ........................4 Method of removal and reinstallation of the front cover........6 Installation of the inverter and enclosure design ..........8 1.4.1 Inverter installation environment....................8 1.4.2 Cooling system types for inverter enclosure................

  • Page 4: Table Of Contents

    Noise and leakage currents ................42 3.1.1 Leakage currents and countermeasures ................. 42 3.1.2 Inverter-generated noises and their reduction techniques ............44 3.1.3 Power supply harmonics ......................46 3.1.4 Harmonic suppression guideline ..................... 47 Installation of a reactor ..................50 Power-off and magnetic contactor (MC) ............

  • Page 5: Table Of Contents

    Setting of acceleration/deceleration time and acceleration/deceleration pattern..............91 4.7.1 Setting of the acceleration and deceleration time (Pr.7, Pr.8, Pr.20, Pr.21, Pr.44, Pr.45)..91 4.7.2 Starting frequency and start-time hold function (Pr.13, Pr.571) ..........93 4.7.3 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143) ........... 94 Selection and protection of a motor ...............

  • Page 6: Table Of Contents

    4.14.1 Energy saving control and optimum excitation control (Pr. 60) ..........136 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899) ................137 4.15 Motor noise, noise reduction ................. 142 4.15.1 PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) ......142 4.16 Frequency setting by analog input (terminal 1, 2, 4) ........

  • Page 7: Table Of Contents

    4.22 Setting from the parameter unit, operation panel........223 4.22.1 PU display language selection (Pr. 145) ................223 4.22.2 Operation panel frequency setting/key lock operation selection (Pr. 161) ......223 4.22.3 Buzzer control (Pr. 990)......................225 4.22.4 PU contrast adjustment (Pr. 991) ..................225 4.23 Parameter clear ....................

  • Page 8: Table Of Contents

    6.1.3 Daily and periodic inspection ....................253 6.1.4 Display of the life of the inverter parts ................... 254 6.1.5 Checking the inverter and converter modules ............... 254 6.1.6 Cleaning ..........................255 6.1.7 Replacement of parts ......................255 6.1.8 Inverter replacement......................259 Measurement of main circuit voltages, currents and powers .....

  • Page 9: Outline

    <Abbreviations> DU ..........Operation panel (FR-DU07) PU..........Operation panel (FR-DU07) and parameter unit (FR-PU04/ FR-PU07) Inverter ........Mitsubishi inverter FR-F700 series FR-F700 .........Mitsubishi inverter FR-F700 series Pr..........Parameter Number PU operation......Operation using the PU (FR-DU07/FR-PU04/FR-PU07). External operation ....Operation using the control circuit signals Combined operation ....Combined operation using the PU (FR-DU07/FR-PU04/...

  • Page 10: Wiring

    Product checking and parts identification 1.1 Product checking and parts identification Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to ensure that the product agrees with your order and the inverter is intact. •...

  • Page 11: Inverter And Peripheral Devices

    1.2 Inverter and peripheral devices Three-phase AC power supply Inverter Use within the permissible power supply (FR-F700) specifications of the inverter. (Refer to page 266) The life of the inverter is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range.

  • Page 12: Peripheral Devices

    Inverter and peripheral devices 1.2.1 Peripheral devices Check the motor capacity of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices: 200V class Input Side Magnetic Breaker Selection *2,4 Motor...

  • Page 13

    Inverter and peripheral devices 400V class Input Side Magnetic Motor Breaker Selection *2,4 Contactor Output Applicable Inverter Type Reactor connection Reactor connection with commercial (kW) power-supply without with without with operation 0.75 FR-F740-0.75K 30AF 5A 30AF 5A 30AF 5A S-N10 S-N10 FR-F740-1.5K 30AF 10A...

  • Page 14: Method Of Removal And Reinstallation Of The Front Cover

    Method of removal and reinstallation of the front cover 1.3 Method of removal and reinstallation of the front cover •Removal of the operation panel 1) Loosen the two screws on the operation panel. 2) Push the left and right hooks of the operation panel (These screws cannot be removed.) and pull the operation panel toward you to remove.

  • Page 15: Front Cover

    Method of removal and reinstallation of the front cover FR-F720-37K or more, FR-F740-37K or more • Removal 1) Remove installation screws on 2) Loosen the installation 3) Pull the front cover 2 toward you to the front cover 1 to remove the screws of the front cover 2.

  • Page 16: Enclosure Design, Installation Of The Inverter And Enclosure Design, Inverter Installation Environment

    Installation of the inverter and enclosure design 1.4 Installation of the inverter and enclosure design When an inverter enclosure is to be designed and manufactured, heat generated by contained equipment, etc., the environment of an operating place, and others must be fully considered to determine the enclosure structure, size and equipment layout.

  • Page 17

    Installation of the inverter and enclosure design (3) Dust, dirt, oil mist Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due to moisture absorption of accumulated dust and dirt, and in-enclosure tempearture rise due to clogged filter. In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.

  • Page 18: Cooling System Types For Inverter Enclosure, Inverter Placement

    Installation of the inverter and enclosure design 1.4.2 Cooling system types for inverter enclosure From the enclosure that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-enclosure temperature lower than the permissible temperatures of the in-enclosure equipment including the inverter.

  • Page 19

    Installation of the inverter and enclosure design (2) Clearances around the inverter To ensure ease of heat dissipation and maintenance, leave at least the shown clearances around the inverter. At least the following clearances are required under the inverter as a wiring space, and above the inverter as a heat dissipation space. (front) Ambient temperature and humidity Clearances...

  • Page 20

    MEMO...

  • Page 21

    WIRING This chapter explains the basic "WIRING" for use of this product. Always read the instructions before using the equipment 2.1 Wiring ..............14 2.2 Main circuit terminal specifications......16 2.3 Control circuit specifications........26 2.4 Connection of stand-alone option units ....34...

  • Page 22: Terminal Connection Diagram, Control Circuit

    Wiring 2.1 Wiring 2.1.1 Terminal connection diagram Resistor unit *1. DC reactor (FR-HEL) *6. A CN8 connector is Sink logic Be sure to connect the DC reactor (Option) provided with the supplied with the 75K or more. Brake unit Main circuit terminal When a DC reactor is connected 75K or more.

  • Page 23: Emc Filter

    Wiring 2.1.2 EMC filter This inverter is equipped with a built-in EMC filter (capacitive filter) and common mode core. The EMC filter is effective for reduction of air-propagated noise on the input side of the inverter. The EMC filter is factory-set to disable (OFF). To enable it, fit the EMC filter ON/OFF connector to the ON position. The input side common mode core, built-in the 55K or less inverter, is always valid regardless of on/off of the EMC filter on/off connector.

  • Page 24: Main Circuit Terminal Specifications

    Main circuit terminal specifications 2.2 Main circuit terminal specifications 2.2.1 Specification of main circuit terminal Terminal Terminal Name Description Symbol R/L1, Connect to the commercial power supply. S/L2, AC power input Keep these terminals open when using the high power factor converter T/L3 (FR-HC, MT-HC) or power regeneration common converter (FR-CV).

  • Page 25

    Main circuit terminal specifications FR-F720-7.5K, 11K FR-F720-15K R1/L11 S1/L21 Charge lamp Screw size (M4) Jumper * Charge lamp P/+ PR * * Jumper Jumper Jumper R1/L11 S1/L21 Screw size (M5) Screw size (M5) * R/L1 S/L2 T/L3 R/L1 S/L2 T/L3 Power supply Motor Power supply...

  • Page 26

    Main circuit terminal specifications 400V class FR-F740-0.75K to 5.5K FR-F740-7.5K, 11K Jumper Screw size (M4) Charge lamp R/L1 S/L2 T/L3 Jumper R1/L11 S1/L21 P/+ PR Jumper Jumper R1/L11 S1/L21 Screw size Charge lamp (M4) Screw size (M4) Power Motor supply R/L1 S/L2 T/L3 Motor Power supply...

  • Page 27

    Main circuit terminal specifications FR-F740-132K to 220K FR-F740-250K to 560K R1/L11 S1/L21 R1/L11 S1/L21 Screw size (M4) Screw size (M4) Charge lamp Charge lamp Jumper Jumper Screw size (132K/160K: M10 185K/220K: M12) R/L1 S/L2 T/L3 N/- Screw size (M12) R/L1 S/L2 T/L3 N/- Screw size (M10) Power supply...

  • Page 28: Cables And Wiring Length

    Main circuit terminal specifications 2.2.3 Cables and wiring length (1) Applied cable size Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.

  • Page 29

    Main circuit terminal specifications 400V class (when input power supply is 440V) Crimping Cable Sizes (Compression) Terminal Tightening AWG/MCM HIV, etc. (mm PVC, etc. (mm Applicable Terminal Screw Torque Inverter Type Earth Earth Size N·m R/L1, S/L2, R/L1, S/L2, R/L1, S/L2, R/L1, S/L2, U, V, W U, V, W...

  • Page 30

    Main circuit terminal specifications (2) Notes on earthing (grounding) Always earth (ground) the motor and inverter. 1)Purpose of earthing (grounding) Generally, an electrical apparatus has an earth (ground) terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flow into the case.

  • Page 31: Protective Functions

    Main circuit terminal specifications (3) Total wiring length The overall wiring length for connection of a single motor or multiple motors should be within the value in the table below. Pr. 72 PWM frequency selection Setting 0.75K 1.5K 2.2K or More (carrier frequency) 2 (2kHz) or less 300m...

  • Page 32: When Connecting The Control Circuit And The Main Circuit Separately

    Main circuit terminal specifications 2.2.4 When connecting the control circuit and the main circuit separately to the power supply (separate power) <Connection diagram> When the protected circuit is activated, opening of the electromagnetic contactor (MC) on the inverter power supply side results in power loss in the control circuit, disabling the alarm output signal retention.

  • Page 33

    Main circuit terminal specifications • FR-F720-15K, FR-F740-15K or more 1) Remove the upper screws. 2) Remove the lower screws. L21 Power supply 3) Pull the jumper toward you to terminal block remove. for the control circuit Power supply terminal block 4) Connect the separate power supply for the control circuit R/L1S/L2 T/L3...

  • Page 34: Control Circuit Specifications

    Control circuit specifications 2.3 Control circuit specifications 2.3.1 Control circuit terminals indicates that terminal functions can be selected using Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to page 101.) (1) Input signals Terminal Terminal Rated Description Refer to Symbol Name Specifications...

  • Page 35

    Control circuit specifications Terminal Terminal Rated Description Refer to Symbol Name Specifications 10VDC±0.4V Permissible load When connecting the frequency setting potentiometer at an initial Frequency status, connect it to terminal 10. current 10mA setting power Change the input specifications of terminal 2 when connecting it 5.2VDC±0.2V supply to terminal 10E.

  • Page 36: Specifications

    Control circuit specifications Terminal Terminal Rated Description Refer to Symbol Name Specifications Switched low when the inverter output frequency is equal to or higher Inverter than the starting frequency (initial value 0.5Hz). Switched high during running stop or DC injection brake operation. Switched low when the output frequency reaches within the range of ±10% (initial Up to...

  • Page 37: Changing The Control Logic

    Control circuit specifications 2.3.2 Changing the control logic The input signals are set to sink logic (SINK) when shipped from the factory. To change the control logic, the jumper connector on the back of the control circuit terminal block must be moved to the other position.

  • Page 38

    Control circuit specifications 4) Sink logic and source logic ⋅ In sink logic, a signal switches on when a current flows from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals. ⋅...

  • Page 39: Control Circuit Terminal Layout, Wiring Instructions

    Control circuit specifications 2.3.3 Control circuit terminal layout Terminal screw size: M3.5 Tightening torque: 1.2N·m C2 10E 10 STOP (1) Common terminals of the control circuit (SD, 5, SE) Terminals SD, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Do not earth(ground) these terminals.

  • Page 40: When Connecting The Operation Panel Using A Connection Cable

    Control circuit specifications Wiring of the control circuit of the 75K or more For wiring of the control circuit of the 75K or more, separate away from wiring of the main circuit. Make cuts in rubber bush of the inverter side and lead wires. <Wiring>...

  • Page 41: Communication Operation

    Control circuit specifications 2.3.6 RS-485 terminal block ⋅ Conforming standard: EIA-485(RS-485) ⋅ Transmission format: Multidrop link OPEN ⋅ Communication speed: MAX 38400bps ⋅ Overall length: 500m Terminating resistor switch ⋅ Connection cable:Twisted pair cable Factory-set to "OPEN". (4 paires) Set only the terminating resistor switch of the remotest inverter to the "100Ω"...

  • Page 42: Connection Of Stand-alone Option Units

    Connection of stand-alone option units 2.4 Connection of stand-alone option units The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual. 2.4.1 Connection of the brake unit (FR-BU/MT-BU5) When connecting the brake unit (FR-BU(H)/MT-BU5) to improve the brake capability at deceleration, make connection...

  • Page 43

    Connection of stand-alone option units (2) Connection with the MT-BU5 (75K or more) After making sure that the wiring is correct, set "1" in Pr.30 Regenerative function selection. (Refer to page 99) MCCB Motor R/L1 Three-phase AC power S/L2 supply T/L3 5m or Inverter...

  • Page 44: Connection Of The Brake Unit (bu Type)

    Connection of stand-alone option units 2.4.2 Connection of the brake unit (BU type) Connect the brake unit (BU type) correctly as shown below. Incorrect connection will damage the inverter. Remove the jumper across terminals HB-PC and terminals TB-HC of the brake unit and fit it to across terminals PC-TB. MCCB Inverter Motor...

  • Page 45

    Connection of stand-alone option units (2) Connection with the MT-HC (75K or more) MT-HCL01 MT-HCB MT-HCL02 MT-HC Inverter MCCB Motor Three-phase R/L1 AC power S/L2 supply T/L3 R1 S1 MT-HCTR Insulated transformer Remove the jumper across terminals R-R1, S-S1 of the inverter, and connect the control circuit power supply to the R1 and S1 terminals.

  • Page 46: Connection Of The Power Regeneration Common Converter (fr-cv)(55k Or Less)

    Connection of stand-alone option units 2.4.4 Connection of the power regeneration common converter (FR-CV)(55K or less) When connecting the power regeneration common converter (FR-CV), make connection so that the inverter terminals (P/+, N/-) and the terminal symbols of the power regeneration common converter (FR-CV) are the same. After making sure that the wiring is correct, set "2"...

  • Page 47: Connection Of Power Regeneration Converter (mt-rc) (75k Or More)

    Connection of stand-alone option units 2.4.5 Connection of power regeneration converter (MT-RC) (75K or more) When connecting a power regeneration converter (MT-RC), perform wiring securely as shown below. Incorrect connection will damage the regeneration converter and inverter. After connecting securely, set "1" in Pr.

  • Page 48

    MEMO...

  • Page 49: Precautions For Use Of The Inverter

    PRECAUTIONS FOR USE OF THE INVERTER This chapter explains the "PRECAUTIONS FOR USE OF THE INVERTER" for use of this product. Always read the instructions before using the equipment 3.1 Noise and leakage currents........42 3.2 Installation of a reactor ..........50 3.3 Power-off and magnetic contactor (MC)....50 3.4 Inverter-driven 400V class motor ......51 3.5 Precautions for use of the inverter ......52...

  • Page 50: Noise And Leakage Currents

    Noise and leakage currents 3.1 Noise and leakage currents 3.1.1 Leakage currents and countermeasures Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. Since its value depends on the capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current.

  • Page 51

    Noise and leakage currents (3) Selection of rated sensitivity current of earth (ground) leakage breaker When using the earth (ground) leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency: ⋅...

  • Page 52: Inverter-generated Noises And Their Reduction Techniques

    Noise and leakage currents 3.1.2 Inverter-generated noises and their reduction techniques Some noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to be insusceptible to noises, it handles low-level signals, so it requires the following basic techniques.

  • Page 53

    Noise and leakage currents Noise Propagation Measures Path When devices that handle low-level signals and are liable to malfunction due to noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated noises.

  • Page 54: Power Supply Harmonics

    Noise and leakage currents 3.1.3 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path.

  • Page 55: Harmonic Suppression Guideline

    Harmonic suppression measures necessary Equal to or less than upper limit Harmonic suppression measures unnecessary Table 2 Conversion factors for FR-F700 series Class Circuit Type Conversion Factor (Ki) Without reactor K31 = 3.4 With reactor (AC side) K32 = 1.8...

  • Page 56

    Noise and leakage currents 1) Calculation of equivalent capacity P0 of harmonic generating equipment The "equivalent capacity" is the capacity of a 6-pulse converter converted from the capacity of consumer's harmonic generating equipment and is calculated with the following equation.If the sum of equivalent capacities is higher than the limit in Table 3, harmonics must be calculated with the following procedure: P0 = Σ...

  • Page 57

    Noise and leakage currents 3) Harmonic suppression technique requirement If the outgoing harmonic current is higher than the maximum value per 1kW (contract power) × contract power, a harmonic suppression technique is required. 4) Harmonic suppression techniques Item Description Reactor installation Install an AC reactor (FR-HAL) on the AC side of the inverter or a DC reactor (FR-HEL) on (FR-HAL, FR-HEL) its DC side or both to suppress outgoing harmonic currents.

  • Page 58: Installation Of A Reactor

    Installation of a reactor 3.2 Installation of a reactor When the inverter is connected near a large-capacity power transformer (1000kVA or more) or when a power capacitor is to be switched over, an excessive peak current may flow in the power input circuit, damaging the converter circuit. To prevent this, always install the AC reactor (FR-HAL) AC reactor (kVA)

  • Page 59: Inverter-driven 400v Class Motor

    Inverter-driven 400V class motor 3.4 Inverter-driven 400V class motor In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures: Measures It is recommended to take either of the following measures:...

  • Page 60

    Precautions for use of the inverter 3.5 Precautions for use of the inverter The FR-F700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items.

  • Page 61

    Precautions for use of the inverter (13) If the machine must not be restarted when power is restored after a power failure, provide a magnetic contactor in the inverter's input side and also make up a sequence which will not switch on the start signal. If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the power is restored.

  • Page 62

    MEMO...

  • Page 63: Parameters

    4 PARAMETERS This chapter explains the "PARAMETERS" for use of this product. Always read this instructions before use.

  • Page 64: Operation Panel (fr-du07)

    Operation panel (FR-DU07) 4.1 Operation panel (FR-DU07) 4.1.1 Parts of the operation panel (FR-DU07) Operation mode indication PU: Lit to indicate PU operation mode. EXT: Lit to indicate external operation mode. NET: Lit to indicate network operation mode. Rotation direction indication FWD: Lit during forward rotation REV: Lit during reverse rotation Forward/reverse operation...

  • Page 65: Basic Operation (factory Setting)

    Operation panel (FR-DU07) 4.1.2 Basic operation (factory setting) Operation mode switchover At powering on (external operation mode) PU Jog operation mode (Refer to page 58) (Example) Value change and frequency flicker. PU operation mode Frequency setting has been (output frequency monitor) written and completed!! Output current monitor Output voltage monitor...

  • Page 66: Change The Parameter Setting Value, Setting Dial Push

    Operation panel (FR-DU07) 4.1.3 Change the parameter setting value Changing example Change the Pr. 1 Maximum frequency . Operation Display Screen at powering on The monitor display appears. PU indication is lit. Press to choose the PU operation mode. The parameter Press to choose the parameter number read...

  • Page 67: Parameter List

    Parameter List 4.2 Parameter List 4.2.1 Parameter list In the initial setting, only the simple mode parameters are displayed. Set Pr. 160 User group read selection as required. Initial Setting Parameter Name Remarks Value Range 9999 Only the simple mode parameters can be displayed. Simple mode and extended mode parameters can be User group read 9999...

  • Page 68

    Parameter List Minimum Refer Initial Customer Function Parameters Name Setting Range Setting Value Setting Increments Page Acceleration/deceleration reference 1 to 400Hz 0.01Hz 60Hz frequency Acceleration/deceleration time 0, 1 increments Stall prevention operation level 0 to 150%, 9999 0.1% 120% Stall prevention operation level 0 to 200%, 9999 0.1% 9999...

  • Page 69

    Parameter List Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page 0, 0.1 to 5s, 9999/ Restart coasting time 0.1s 9999 0, 0.1 to 30s, 9999 Restart cushion time 0 to 60s 0.1s  Remote function selection 0, 1, 2, 3 ...

  • Page 70

    Parameter List Minimum Refer Initial Customer Function Parameters Name Setting Range Setting Value Setting Increments Page Terminal 2 frequency setting gain  0 to 400Hz 0.01Hz 60Hz frequency Terminal 4 frequency setting gain  0 to 400Hz 0.01Hz 60Hz frequency PID control automatic switchover 0 to 400Hz, 9999 0.01Hz...

  • Page 71

    Parameter List Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Frequency setting/key lock operation  0, 1, 10, 11 selection Automatic restart after instantaneous 0, 1, 10, 11 power failure selection First cushion time for restart 0 to 20s 0.1s First cushion voltage for restart...

  • Page 72

    Parameter List Minimum Refer Initial Customer Function Parameters Name Setting Range Setting Value Setting Increments Page 0 to 5, 7, 8, 10 to 19, 25, 26, RUN terminal function selection 45 to 47, 64, SU terminal function selection 70 , 90 to 96, 98, IPF terminal function selection 99, 100 to 105, 107, 108, 110 to 116, 125,...

  • Page 73

    Parameter List Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page Power failure stop selection 0, 1, 2 Subtracted frequency at deceleration 0 to 20Hz 0.01Hz start Subtraction starting frequency 0 to 120Hz, 9999 0.01Hz 60Hz Power-failure deceleration time 1 0 to 3600/ 360s...

  • Page 74

    Parameter List Minimum Refer Initial Customer Function Parameters Name Setting Range Setting Value Setting Increments Page Current average time 0.1 to 1.0s 0.1s Data output mask time 0.0 to 20.0s 0.1s Rated Current average value monitor signal 0 to 500A/0 to 3600A 0.01/0.1A inverter output reference current...

  • Page 75

    Parameter List Minimum Refer Initial Customer Name Setting Range Setting Function Parameters Value Setting Increments Page    FM terminal calibration (900)    AM terminal calibration (901) Terminal 2 frequency setting bias 0 to 400Hz 0.01Hz (902) frequency Terminal 2 frequency setting bias 0 to 300%...

  • Page 76

    Parameters according to purposes Adjust the output torque of the motor (current) 4.3.1 Manual torque boost (Pr. 0, Pr. 46) ........................... 70 4.3.2 Simple magnetic flux vector control (Pr.80, Pr.90)....................71 4.3.3 Slip compensation (Pr. 245 to Pr. 247) ........................72 4.3.4 Stall prevention operation (Pr.

  • Page 77

    4.14 Energy saving operation and energy saving monitor 4.14.1 Energy saving control and optimum excitation control (Pr. 60)................136 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899)......................137 4.15 Motor noise, noise reduction 4.15.1 PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) ............. 142 4.16 Frequency setting by analog input (terminal 1, 2, 4) 4.16.1 Analog input selection (Pr.

  • Page 78: Adjust The Output Torque Of The Motor (current)

    Adjust the output torque of the motor (current) 4.3 Adjust the output torque of the motor (current) Purpose Parameter that must be Set Refer to Page Set starting torque manually Manual torque boost Pr. 0, Pr. 46 Automatically control output current Simple magnetic flux Pr.

  • Page 79: Simple Magnetic Flux Vector Control (pr.80, Pr.90)

    Adjust the output torque of the motor (current) 4.3.2 Simple magnetic flux vector control (Pr.80, Pr.90) Providing optimum excitation to the motor can also produce high torque in a low-speed range. (Simple magnetic flux vector control) Parameter Initial Name Setting Range Description Number Value...

  • Page 80: Slip Compensation (pr. 245 To Pr. 247)

    Adjust the output torque of the motor (current) 4.3.3 Slip compensation (Pr. 245 to Pr. 247) The inverter output current may be used to assume motor slip to keep the motor speed constant. Parameter Name Initial Value Setting Range Description Number 0.01 to 50% Used to set the rated motor slip.

  • Page 81: Stall Prevention Operation

    Adjust the output torque of the motor (current) 4.3.4 Stall prevention operation (Pr. 22, Pr. 23, Pr. 48, Pr. 49, Pr. 66, Pr. 148, Pr. 149, Pr. 154, Pr. 156, Pr. 157) This function monitors the output current and automatically changes the output frequency to prevent the inverter from coming to an alarm stop due to overcurrent, overvoltage, etc.

  • Page 82

    Adjust the output torque of the motor (current) (2) Stall prevention operation signal output and output timing adjustment (OL signal, Pr. 157) ⋅ When the output power exceeds the stall prevention operation level and stall prevention is activated, the stall prevention operation signal (OL signal) turns on for longer than 100ms.

  • Page 83

    Adjust the output torque of the motor (current) (4) Set multiple stall prevention operation levels (Pr. 48, Pr. 49) ⋅ Setting "9999" in Pr. 49 Second stall prevention operation frequency and turning the RT signal on make Pr. 48 Second stall prevention operation current valid.

  • Page 84

    Adjust the output torque of the motor (current) (6) To further prevent an alarm stop (Pr. 154) ⋅ When Pr. 154 is set to "0", the output voltage reduces during stall prevention operation. By making setting to reduce the output voltage, an overcurrent trip can further become difficult to occur. ⋅...

  • Page 85

    Adjust the output torque of the motor (current) CAUTION Do not set a small value as the stall prevention operation current. Otherwise, torque generated will reduce. Always perform test operation. Stall prevention operation during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes.

  • Page 86: Limit The Output Frequency

    Limit the output frequency 4.4 Limit the output frequency Purpose Parameter that must be Set Refer to Page Set upper limit and lower limit of Maximum/minimum Pr. 1, Pr. 2, Pr. 18 output frequency frequency Perform operation by avoiding Frequency jump Pr.

  • Page 87: Avoid Mechanical Resonance Points (frequency Jump) (pr. 31 To Pr. 36)

    Limit the output frequency 4.4.2 Avoid mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36) When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters allow resonant frequencies to be jumped. Parameter Name Initial Value...

  • Page 88: Set V/f Pattern

    Set V/F pattern 4.5 Set V/F pattern Purpose Parameter that must be Set Refer to Page Base frequency, base Set motor ratings Pr. 3, Pr. 19, Pr. 47 frequency voltage Select a V/F pattern according to Load pattern selection Pr. 14 applications Use special motor Adjustable 5 points V/F...

  • Page 89

    Set V/F pattern (3) Base frequency voltage setting (Pr. 19) ⋅ Use Pr. 19 Base frequency voltage to set the base voltage (e.g. rated motor voltage). ⋅ If the setting is less than the power supply voltage, the maximum output voltage of the inverter is as set in Pr. 19. ⋅...

  • Page 90: Load Pattern Selection (pr. 14)

    Set V/F pattern 4.5.2 Load pattern selection (Pr. 14) You can select the optimum output characteristic (V/F characteristic) for the application and load characteristics. Parameter Name Initial Value Setting Range Description Number For constant torque load Load pattern selection For variable-torque loads The above parameters can be set when Pr.

  • Page 91: Adjustable 5 Points V/f (pr. 71, Pr. 100 To Pr. 109)

    Set V/F pattern 4.5.3 Adjustable 5 points V/F (Pr. 71, Pr. 100 to Pr. 109) A dedicated V/F pattern can be made by freely setting the V/F characteristic between a startup and the base frequency and base voltage under V/F control (frequency voltage/frequency). The torque pattern that is optimum for the machine's characteristic can be set.

  • Page 92: Frequency Setting By External Terminals

    Frequency setting by external terminals 4.6 Frequency setting by external terminals Purpose Parameter that must be Set Refer to Page Make frequency setting by Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Multi-speed operation combination of terminals Pr. 232 to Pr. 239 Perform jog operation Jog operation Pr.

  • Page 93

    Frequency setting by external terminals REMARKS ⋅ The priorities of the frequency commands by the external signals are "jog operation > multi-speed operation > terminal 4 analog input > terminal 2 analog input". (Refer to page 143 for the frequency command by analog input) ⋅...

  • Page 94: Jog Operation (pr. 15, Pr. 16)

    Frequency setting by external terminals 4.6.2 Jog operation (Pr. 15, Pr. 16) You can set the frequency and acceleration/decelertion time for jog operation. Jog operation can be performed from either the outside or PU. Can be used for conveyor positioning, test operation, etc. Parameter Initial Name...

  • Page 95

    Frequency setting by external terminals (2) Jog operation from PU ⋅ Set the PU (FR-DU07/FR-PU04/FR-PU07) to the jog operation mode. Operation is performed only while the start button is pressed. Inverter Three-phase AC Motor power supply FR-DU07 Operation Indication Confirmation of the RUN indication and operation mode indication The monitor mode should have been selected.

  • Page 96: Input Compensation Of Multi-speed And Remote Setting (pr. 28)

    Frequency setting by external terminals 4.6.3 Input compensation of multi-speed and remote setting (Pr. 28) By inputting the frequency setting compensation signal (terminal 1, 2), the speed (frequency) can be compensated for relative to the multi-speed setting or the speed setting by remote setting function. Parameter Name Initial Value...

  • Page 97: Remote Setting Function (pr. 59)

    Frequency setting by external terminals 4.6.4 Remote setting function (Pr. 59) Even if the operation panel is located away from the enclosure, you can use contact signals to perform continuous variable-speed operation, without using analog signals. By merely setting this parameter, you can use the acceleration, deceleration and setting clear functions of the motorized speed setter (FR-FK).

  • Page 98

    Frequency setting by external terminals CAUTION ⋅ The range frequency changeable (Hz) The set frequency is clamped at (main speed + Pr.1 ) (acceleration) and RM (deceleration) is 0 to maximum frequency (Pr. 1 or Pr. 18 setting). Note that the maximum value of set frequency is (main speed + Output frequency is Set frequency...

  • Page 99: Acceleration/deceleration Pattern

    Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.7 Setting of acceleration/deceleration time and acceleration/deceleration pattern Purpose Parameter that must be set Refer to page Motor acceleration/deceleration time Pr.7, Pr.8, Pr.20, Pr.21, Acceleration/deceleration times setting Pr.44, Pr.45 Starting frequency and start- Starting frequency Pr.13, Pr.571 time hold...

  • Page 100

    Setting of acceleration/deceleration time and acceleration/deceleration pattern (2) Deceleration time setting (Pr.8, Pr.20) ⋅ Use Pr. 8 Deceleration time to set the deceleration time required to reach 0Hz from Pr. 20 Acceleration/deceleration reference frequency. ⋅ Set the deceleration time according to the following formula. Pr.20 Deceleration Deceleration time from maximum...

  • Page 101: Starting Frequency And Start-time Hold Function (pr.13, Pr.571)

    Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.7.2 Starting frequency and start-time hold function (Pr.13, Pr.571) You can set the starting frequency and hold the set starting frequency for a certain period of time. Set these functions when you need the starting torque or want to smooth motor drive at a start. Parameter Name Initial Value...

  • Page 102: Acceleration/deceleration Pattern (pr.29, Pr.140 To Pr.143)

    Setting of acceleration/deceleration time and acceleration/deceleration pattern 4.7.3 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143) You can set the acceleration/deceleration pattern suitable for application. You can also set the backlash measures that stop acceleration/deceleration once at the parameter-set frequency and time during acceleration/deceleration. Parameter Initial Setting...

  • Page 103: Selection And Protection Of A Motor

    Selection and protection of a motor 4.8 Selection and protection of a motor Purpose Parameter that must be Set Refer to page Motor protection from overheat Electronic thermal O/L relay Pr. 9, Pr. 51 Use the constant torque motor Applied motor Pr.

  • Page 104

    Selection and protection of a motor (2) Set multiple electronic thermal relay functions (Pr. 51) Use this function when rotating two motors of different rated currents individually by a single inverter. (When rotating two motors together, use external thermal relays.) ⋅...

  • Page 105: Applied Motor (pr. 71)

    Selection and protection of a motor ⋅ The input specifications of the PTC thermistor Motor Temperature PTC Thermistor Resistance Value (Ω) are shown on the right. Normal 0 to 500 Boundary 500 to 4k Overheat 4k or higher CAUTION ⋅ When the PTC signal was not assigned to Pr. 184 and the AU/PTC switchover switch was set to the PTC terminal function, the function assigned to the AU terminal is always off.

  • Page 106: Motor Brake And Stop Operation

    Motor brake and stop operation 4.9 Motor brake and stop operation Purpose Parameter that must be set Refer to Page Motor braking torque adjustment DC injection brake Pr. 10 to Pr. 12 Improve the motor braking torque Selection of a regenerative brake Pr.

  • Page 107: Selection Of A Regenerative Brake (pr. 30, Pr. 70)

    Motor brake and stop operation 4.9.2 Selection of a regenerative brake (Pr. 30, Pr. 70) Use the "high power factor converter (FR-HC, MT-HC) to reduce harmonics, improve the power factor, or continuously use the regenerative mode. Parameter Name Initial Value Setting Range Description Number...

  • Page 108: Stop Selection (pr. 250)

    Motor brake and stop operation 4.9.3 Stop selection (Pr. 250) Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc. together with switching off of the start signal. You can also select the operations of the start signals (STF/STR).

  • Page 109: Function Assignment Of External Terminal And Control

    Function assignment of external terminal and control 4.10 Function assignment of external terminal and control Purpose Parameter That Must be Set Refer to Page Input terminal function Assign function to input terminal Pr. 178 to Pr. 189 selection Set MRS signal (output shutoff) to MRS input selection Pr.

  • Page 110

    Function assignment of external terminal and control Signal Refer to Setting Function Related Parameters Name Page Terminal 4 input selection Pr. 267 Jog operation selection Pr. 15, Pr. 16 Selection of automatic restart after instantaneous power failure, Pr. 57, Pr. 58, Pr.162 to Pr.165, flying start Pr.

  • Page 111: Inverter Output Shutoff Signal (mrs Signal, Pr. 17)

    Function assignment of external terminal and control 4.10.2 Inverter output shutoff signal (MRS signal, Pr. 17) The inverter output can be shut off from the MRS signal. The logic of the MRS signal can also be selected. Parameter Initial Setting Name Description Number...

  • Page 112: Condition Selection Of Function Validity By The Second Function Selection Signal (rt) (rt Signal Pr. 155)

    Function assignment of external terminal and control 4.10.3 Condition selection of function validity by the second function selection signal (RT) (RT signal, Pr. 155) You can select the second function using the external terminal (RT signal). You can also set the RT signal operation condition (reflection time). Parameter Name Initial Value...

  • Page 113: Start Signal Selection (stf, Str, Stop Signal, Pr. 250)

    Function assignment of external terminal and control 4.10.4 Start signal selection (STF, STR, STOP signal, Pr. 250) You can select the operation of the start signal (STF/STR). Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used to stop the motor with a mechanical brake, etc.

  • Page 114

    Function assignment of external terminal and control (2) 3-wire type (STF, STR, STOP signal) ⋅ A three-wire type connection is shown below. ⋅ The start self-holding selection becomes valid when the STOP signal is turned on. In this case, the forward/reverse rotation signal functions only as a start signal.

  • Page 115: Output Terminal Function Selection (pr. 190 To Pr. 196)

    Function assignment of external terminal and control 4.10.5 Output terminal function selection (Pr. 190 to Pr. 196) You can change the functions of the open collector output terminal and relay output terminal. Parameter Initial Name Initial Signal Setting Range Number Value RUN terminal RUN (inverter running)

  • Page 116

    Function assignment of external terminal and control Setting Signal Related Refer Function Operation Positive Negative Name Parameters to Page Logic Logic Output when the feedback value falls below PID lower limit the lower limit of PID control. Output when the feedback value rises above Pr.

  • Page 117

    Function assignment of external terminal and control REMARKS ⋅ The same function may be set to more than one terminal. ⋅ When the function is executed, the terminal conducts at the setting of any of "0" to "99", and does not conduct at the setting of any of "100"...

  • Page 118

    Function assignment of external terminal and control REMARKS Refer to page 236 for the inverter alarm description. (4) Input MC shutoff signal (Y91 signal) ⋅ The Y91 signal is output at occurrence of an alarm attributable to the failure of the inverter circuit or an alarm caused by a wiring mistake.

  • Page 119: Detection Of Output Frequency (su, Fu, Fu2 Signal, Pr. 41 To Pr. 43, Pr. 50)

    Function assignment of external terminal and control 4.10.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50) The inverter output frequency is detected and output to the output signal. Parameter Initial Setting Name Description Number Value Range...

  • Page 120: Output Current Detection Function

    Function assignment of external terminal and control 4.10.7 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167) The output power during inverter running can be detected and output to the output terminal. Parameter Name Initial Value...

  • Page 121

    Function assignment of external terminal and control (2) Zero current detection (Y13 signal, Pr. 152, Pr. 153) Output ⋅ If the output current remains lower than the Pr. 152 setting current during inverter operation for longer than the time set in Pr. Pr.152 Pr.152 153, the zero current detection (Y13) signal is output from...

  • Page 122: Remote Output Function (rem Signal, Pr. 495 To Pr. 497)

    Function assignment of external terminal and control 4.10.8 Remote output function (REM signal, Pr. 495 to Pr. 497) You can utilize the on/off of the inverter's output signals instead of the remote output terminal of the programmable logic controller. Parameter Name Initial Value Setting Range...

  • Page 123: Monitor Display And Monitor Output Signal

    Monitor display and monitor output signal 4.11 Monitor display and monitor output signal Refer to Purpose Parameter that must be set Page Display motor speed Speed display and speed setting Pr. 37, Pr. 144 Set speed DU/PU main display data selection Pr.

  • Page 124

    Monitor display and monitor output signal 4.11.2 DU/PU monitor display selection (Pr. 52, Pr. 54, Pr. 158, Pr. 170, Pr. 171, Pr. 268, Pr. 563, Pr. 564, Pr. 891) The monitor to be displayed on the main screen of the operation panel (FR-DU07)/parameter unit (FR-PU04/FR- PU07) can be selected.

  • Page 125

    Monitor display and monitor output signal Pr. 52 Parameter Pr. 54 (FM) Full-scale Setting Value Pr. 158 (AM) value of the Types of Monitor Increments Parameter Description terminal FM PU main Setting DU LED and AM monitor Value 200V Converter output class:400V 0.1V Displays the DC bus voltage value.

  • Page 126

    Monitor display and monitor output signal Frequency setting to output terminal status on the PU main monitor are selected by "other monitor selection" of the parameter unit (FR-PU04, FR-PU07). The cumulative energization time and actual operation time are accumulated from 0 to 65535 hours, then cleared, and accumulated again from 0. When the operation panel (FR-DU07) is used, the time is displayed up to 65.53 (65530h) on the assumption that 1h = 0.001, and thereafter, it is added up from 0.

  • Page 127

    Monitor display and monitor output signal (3) Operation panel (FR-DU07) I/O terminal monitor (Pr. 52) ⋅ When Pr. 52 is set to any of "55 to 57", the I/O terminal states can be monitored on the operation panel (FR-DU07). ⋅ The I/O terminal monitor is displayed on the third monitor. ⋅...

  • Page 128

    Monitor display and monitor output signal (4) Cumulative power monitor and clear (Pr. 170, Pr. 891) ⋅ On the cumulative power monitor (Pr. 52 = "25"), the output power monitor value is added up and is updated in 1h increments. ⋅...

  • Page 129: Fm, Am Terminal Function Selection (pr.55, Pr.56, Pr.867)

    Monitor display and monitor output signal 4.11.3 FM, AM terminal function selection (Pr.55, Pr.56, Pr.867) For signal output, two different output terminals are available: pulse train output terminal FM and analog output terminal AM. You can select the signals output to the terminals FM, AM. Parameter Name Initial Value...

  • Page 130

    Monitor display and monitor output signal (3) Terminal AM response adjustment (Pr.867) • Using Pr. 867, the output voltage response of the terminal AM can be adjusted within the range 0 to 5s. • Increasing the setting stabilizes the terminal AM output more but reduces the response level. (Setting "0" sets the response level to 7ms) ♦...

  • Page 131: Terminal Fm, Am Calibration Calibration Parameter C0 (pr. 900), C1 (pr. 901))

    Monitor display and monitor output signal 4.11.4 Terminal FM, AM calibration (Calibration parameter C0 (Pr. 900), C1 (Pr. 901)) By using the operation panel or parameter unit, you can calibrate terminal FM and terminal AM to full scale deflection. Parameter Name Initial Value Setting Range...

  • Page 132

    Monitor display and monitor output signal (2) AM terminal calibration (C1(Pr.901)) ⋅ Terminal AM is factory-set to provide a 10VDC output in the full- scale status of the corresponding monitor item. Calibration Inverter parameter C1 (Pr. 901) allows the output voltage ratios (gains) to be adjusted according to the meter scale.

  • Page 133

    Monitor display and monitor output signal (3) How to calibrate the terminal FM when using the operation panel (FR-DU07) Operation Display (When Pr. 54=1) Confirmation of the RUN indication and operation mode indication The parameter Press to choose the parameter number read setting mode.

  • Page 134: Operation Selection At Power Failure And Instantaneous Power Failure

    Operation selection at power failure and instantaneous power failure 4.12 Operation selection at power failure and instantaneous power failure Purpose Parameter that must be Set Refer to Page At instantaneous power failure Automatic restart operation Pr. 57, Pr. 58, Pr. 162 to Pr. 165, occurrence, restart inverter without after instantaneous power Pr.

  • Page 135

    Operation selection at power failure and instantaneous power failure (1) Automatic restart after instantaneous power failure operation ⋅ When Instantaneous power failure protection (E.IPF) and undervotage 15ms to 100ms protection (E.UVT) are activated, the inverter output is shut off. (Refer to page Power supply 242 for E.IPF and E.UVT.)

  • Page 136

    Operation selection at power failure and instantaneous power failure Without frequency search When Pr. 162 = "1, 11", automatic restart operation is performed in a When Pr. 162 = 1, 11 (without frequency search) reduced voltage system, where the voltage is gradually risen with the output frequency unchanged from prior to an instantaneous Instantaneous (power failure) time power failure independently of the coasting speed of the motor.

  • Page 137

    Operation selection at power failure and instantaneous power failure CAUTION Provide mechanical interlocks for MC1 and MC2. The inverter will be damaged if the power supply is input to the inverter output section. When automatic restart after instantaneous power failure has been selected, the motor and machine will start suddenly (after the reset time has elapsed) after occurrence of an instantaneous power failure.

  • Page 138: Operation Selection At Power Failure

    Operation selection at power failure and instantaneous power failure 4.12.2 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266 ) When a power failure or undervoltage occurs, the inverter can be decelerated to a stop or can be decelerated and re-accelerated to the set frequency. Parameter Initial Name...

  • Page 139

    Operation selection at power failure and instantaneous power failure (4) Original operation continuation at instantaneous power failure function (Pr. 261 = "2") ⋅ When power is restored during deceleration after an instantaneous power failure, acceleration is made again up to the set frequency.

  • Page 140: Operation Setting At Alarm Occurrence

    Operation setting at alarm occurrence 4.13 Operation setting at alarm occurrence Refer to Purpose Parameter that must be Set Page Recover by retry operation at alarm Retry operatoin Pr. 65, Pr. 67 to Pr. 69 occurrence Output alarm code from terminal Alarm code output function Pr.

  • Page 141

    Operation setting at alarm occurrence ⋅ Using Pr. 65 you can select the alarm that will cause a retry to be executed. No retry will be made for the alarm not indicated. (Refer to page 236 for the alarm description.) indicates the errors selected for retry.

  • Page 142: Alarm Code Output Selection (pr.76)

    Operation setting at alarm occurrence 4.13.2 Alarm code output selection (Pr.76) At alarm occurrence, its description can be output as a 4-bit digital signal from the open collector output terminals.The alarm code can be read by a programmable controller, etc., and its corrective action can be shown on a display, etc.

  • Page 143: Input/output Phase Failure Protection Selection (pr. 251, Pr. 872)

    Operation setting at alarm occurrence 4.13.3 Input/output phase failure protection selection (Pr. 251, Pr. 872) You can disable the output phase protection failure function that stops the inverter output if one of the inverter output side (load side) three phases (U, V, W) opens. The input phase failure protection selection of the inverter input side (R/L1, S/L2, T/L3) can be made valid.

  • Page 144: Energy Saving Operation And Energy Saving Monitor

    Energy saving operation and energy saving monitor 4.14 Energy saving operation and energy saving monitor Refer to Purpose Parameter that must be Set Page Energy saving operation and Energy saving operation Pr. 60 optimum excitation control Pr. 52, Pr. 54, Pr. 158, How much energy can be saved Energy saving monitor Pr.

  • Page 145: Energy Saving Monitor (pr. 891 To Pr. 899)

    Energy saving operation and energy saving monitor 4.14.2 Energy saving monitor (Pr. 891 to Pr. 899) From the power consumption estimated value during commercial power supply operation, the energy saving effect by use of the inverter can be monitored/output. Parameter Name Initial Value Setting Range...

  • Page 146

    Energy saving operation and energy saving monitor (1) Energy saving monitor list ⋅ The following provides the items that can be monitored by the power saving monitor (Pr. 52, Pr. 54, Pr. 158 = "50"). (Only 1) Power saving and 3) Power saving average value can be output to Pr. 54 (terminal FM) and Pr. 158 (terminal AM)) Parameter Setting Energy Saving Description and Formula...

  • Page 147

    Energy saving operation and energy saving monitor (2) Power saving instantaneous monitor ( 1) power savings, 2) power saving rate ) ⋅ On the power saving monitor ( 1)), an energy saving effect as compared to the power consumption during commercial power supply operation (estimated value) is calculated and displays on the main monitor.

  • Page 148

    Energy saving operation and energy saving monitor (5) Power estimated value of commercial power supply operation (Pr. 892, Pr. 893, Pr. 894) ⋅ Select the commercial power supply operation pattern from among the four patterns of discharge damper control (fan), inlet damper control (fan), valve control (pump) and commercial power supply drive, and set it to Pr. 894 Control selection during commercial power-supply operation.

  • Page 149

    Energy saving operation and energy saving monitor (6) Annual power saving amount, power charge (Pr. 899) ⋅ By setting the operation time rate [%] (ratio of time when the motor is actually driven by the inverter during a year) in Pr. 899, the annual energy saving effect can be predicted. ⋅...

  • Page 150: Motor Noise, Noise Reduction

    Motor noise, noise reduction 4.15 Motor noise, noise reduction 4.15.1 PWM carrier frequency and Soft-PWM control (Pr. 72, Pr. 240, Pr. 260) You can change the motor sound. Parameter Initial Name Setting Range Description Number Value 55K or PWM carrier frequency can be changed. 0 to 15 less The setting displayed is in [kHz].

  • Page 151: Frequency Setting By Analog Input (terminal 1, 2, 4)

    Frequency setting by analog input (terminal 1, 2, 4) 4.16 Frequency setting by analog input (terminal 1, 2, 4) Purpose Parameter that must be Set Refer to Page Selection of voltage/current input (terminal 1, 2, 4) Perform forward/ Analog input selection Pr.

  • Page 152

    Frequency setting by analog input (terminal 1, 2, 4) ⋅ Refer to the following table and set Pr. 73 and Pr. 267. ( indicates the main speed setting) Terminal 4 Input Compensation Input Terminal 2 Terminal 1 Polarity Pr. 73 Pr.

  • Page 153

    Frequency setting by analog input (terminal 1, 2, 4) (2) Perform operation by analog input voltage Inverter ⋅ The frequency setting signal inputs 0 to 5VDC (or 0 to 10VDC) to across Forward rotation the terminals 2-5. The 5V (10V) input is the maximum output frequency. The maximum output frequency is reached when 5V (10V) is input.

  • Page 154: Analog Input Compensation (pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253)

    Frequency setting by analog input (terminal 1, 2, 4) 4.16.2 Analog input compensation (Pr. 73, Pr. 242, Pr. 243, Pr. 252, Pr. 253) A fixed ratio of analog compensation (override) can be made by the added compensation or terminal 2 as an auxiliary input for multi-speed operation or the speed setting signal (main speed) of the terminal 2 or terminal 4.

  • Page 155: Response Level Of Analog Input And Noise Elimination (pr. 74)

    Frequency setting by analog input (terminal 1, 2, 4) (2) Override function (Pr. 252, Pr. 253) ⋅ Use the override function to change the main speed at a fixed ratio. ⋅ Set any of "4, 5, 14, 15" in Pr. 73 to select an override. ⋅...

  • Page 156: Bias And Gain Of Frequency Setting Voltage (current Pr. 125, Pr. 126, Pr. 241, C2(pr. 902) To C7(pr. 905))

    Frequency setting by analog input (terminal 1, 2, 4) 4.16.4 Bias and gain of frequency setting voltage (current) (Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) You can set the magnitude (slope) of the output frequency as desired in relation to the frequency setting signal (0 to 5V, 0 to 10V or 4 to 20mADC).

  • Page 157

    Frequency setting by analog input (terminal 1, 2, 4) (1) Change frequency maximum analog input. (Pr. 125, Pr. 126) Initial value 60Hz ⋅ Set a value in Pr. 125 (Pr. 126) when changing only the frequency setting (gain) of the maximum analog input power (current).

  • Page 158

    Frequency setting by analog input (terminal 1, 2, 4) (4) Frequency setting signal (current) bias/gain adjustment method (a)Method to adjust any point by application of voltage (current) to across the terminals 2-5 (4-5). Operation Display Confirmation of the RUN indication and operation mode indication The inverter must be at a stop.

  • Page 159

    Frequency setting by analog input (terminal 1, 2, 4) (b) Method to adjust any point without application of a voltage (current) to across terminals 2-5(4-5). (To change from 4V (80%) to 5V (100%)) Operation Display Confirmation of the RUN indication and operation mode indication The inverter must be at a stop.

  • Page 160

    Frequency setting by analog input (terminal 1, 2, 4) (c) Method to adjust only the frequency without adjustment of a gain voltage (current). (When changing the gain frequency from 60Hz to 50Hz) Operation Display Pr. 125) or (Pr. 126) appears. Terminal 2 input Terminal 4 input Press...

  • Page 161: Misoperation Prevention And Parameter Setting Restriction

    Misoperation prevention and parameter setting restriction 4.17 Misoperation prevention and parameter setting restriction Refer to Purpose Parameter that must be Set Page Limit reset function Reset selection/disconnected Make alarm stop when PU is disconnected Pr. 75 PU detection/PU stop selection Stop from PU Prevention of parameter rewrite Parameter write selection...

  • Page 162

    Misoperation prevention and parameter setting restriction (2) Disconnected PU detection • This function detects that the PU (FR-DU07/FR-PU04/FR-PU07) has been disconnected from the inverter for longer than 1s and causes the inverter to provide an alarm output (E.PUE) and come to an alarm stop. •...

  • Page 163: Parameter Write Selection (pr. 77)

    Misoperation prevention and parameter setting restriction 4.17.2 Parameter write selection (Pr. 77) You can select whether write to various parameters can be performed or not. Use this function to prevent parameter values from being rewritten by misoperation. Parameter Setting Name Initial Value Description Number...

  • Page 164: Reverse Rotation Prevention Selection (pr. 78)

    Misoperation prevention and parameter setting restriction 4.17.3 Reverse rotation prevention selection (Pr. 78) This function can prevent reverse rotation fault resulting from the incorrect input of the start signal. Parameter Name Initial Value Setting Range Description Number Both forward and reverse rotations allowed Reverse rotation prevention selection...

  • Page 165

    Misoperation prevention and parameter setting restriction (2) User group function (Pr. 160, Pr. 172 to Pr. 174) ⋅ The user group function is designed to display only the parameters necessary for setting. ⋅ From among all parameters, a maximum of 16 parameters can be registered to a user group. When Pr. 160 is set to "1", only the parameters registered to the user group can be accessed.

  • Page 166: Selection Of Operation Mode And Operation Location

    Selection of operation mode and operation location 4.18 Selection of operation mode and operation location Purpose Parameter that must be set Refer to page Operation mode selection Operation mode selection Pr. 79 Started in network operation mode Operation mode at power on Pr.

  • Page 167

    Selection of operation mode and operation location (1) Operation mode basics ⋅ The operation mode is to specify the source of inputting the start command and set frequency of PU operation mode the inverter. Operation Inverter ⋅ Select "external operation mode"...

  • Page 168

    Selection of operation mode and operation location (3) Operation mode selection flow In the following flowchart, select the basic parameter setting and terminal connection related to the operation mode. START Connection Parameter setting Operation Where is the start command source? From external (STF/STR terminal) Where is the frequency set?

  • Page 169

    Selection of operation mode and operation location (4) External operation mode (setting "0" (initial value), "2") ⋅ Select the external operation mode when performing operation providing frequency setting potentiometer, start switch, etc. externally connecting them to the control circuit terminals of the inverter.

  • Page 170

    Selection of operation mode and operation location (6) PU/external combined operation mode 1 (setting "3") ⋅ Select the PU/external combined operation mode 1 when making frequency setting from the operation panel (FR-DU07) or parameter unit (FR-PU04/FR- PU07) and inputting the start command with the external start switch.

  • Page 171

    Selection of operation mode and operation location (8) Switch-over mode (Setting "6") ⋅ While continuing operation, you can switch between the PU operation, external operation and network operation (when RS-485 terminals or communication option is used). Operation Mode Switching Switching Operation/Operating Status Select the PU operation mode with the operation panel or parameter unit.

  • Page 172

    Selection of operation mode and operation location (10) Switching of operation mode by external terminal (X16 signal) ⋅ When external operation and operation from the operation panel are used together, use of the PU-external operation switching signal (X16) allows switching between the PU operation mode and external operation mode during a stop (during a motor stop, start command off).

  • Page 173

    Selection of operation mode and operation location (11) Switching of operation mode by external terminal (X65, X66 signal) ⋅ When Pr. 79 = any of "0, 2, 6, 7", the operation mode switching signals (X65, X66) can be used to change the PU or external operation mode to network operation mode during a stop (during a motor stop or start command off).

  • Page 174: Operation Mode At Power On (pr. 79, Pr. 340)

    Selection of operation mode and operation location 4.18.2 Operation mode at power on (Pr. 79, Pr. 340) When power is switched on or when power comes back on after instantaneous power failure, the inverter can be started up in network operation mode. After the inverter has started up in the network operation mode, parameter write and operation can be performed from a program.

  • Page 175: Operation Command Source And Speed Command Source During, Initial Setting

    Selection of operation mode and operation location 4.18.3 Operation command source and speed command source during communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551) When the RS-485 terminals or communication option is used, the external operation command and speed command can be made valid.

  • Page 176

    Selection of operation mode and operation location (3) Controllability through communcation Operation External/PU External/PU NET Operation NET Operation Condition Combined Combined Mode Operation External (when RS-485 (when (Pr. 551 Operation Mode Operation communication Location Operation Operation terminals are Mode 2 Setting) option is used) used)

  • Page 177

    Selection of operation mode and operation location (4) Operation at alarm occurrence External/PU External/PU NET Operation Operation NET Operation Combined Combined (when Mode Alarm External (when RS-485 Operation Operation Mode communication Definition Operation Operation terminals are Condition Mode 1 option is used) used) (Pr.

  • Page 178

    Selection of operation mode and operation location (5) Selection of control source in network operation mode (Pr. 338, Pr. 339) ⋅ As control sources, there are the operation command sources that control the signals related to the inverter start command and function selection and the speed command source that controls the signals related to frequency setting. ⋅...

  • Page 179

    Selection of operation mode and operation location (6) Switching of command source by external terminal (X67) ⋅ In network operation mode, the command source switching signal (X67) can be used to switch the operation command source and speed command source. This signal can be utilized to control the signal input from both the external terminal and communication.

  • Page 180: Communication Operation And Setting

    Communication operation and setting 4.19 Communication operation and setting Refer to Purpose Parameter that must be Set Page Communication operation from PU Initial setting of computer link Pr. 117 to Pr. 124 connector communication (PU connector) Initial setting of computer link communication (RS-485 Pr.

  • Page 181: System Configuration

    Refer to the following for the cable (RS-232C ⇔ RS-485 converter) for connection of the computer having the RS-232C interface with the inverter. Commercially available product examples (as of April, 2004) Type Maker FA-T-RS40 Mitsubishi Electric Engineering Co., Ltd. Cable with built-in interface DAFXIH-CAB series Diatrend Corp. Connector conversion cable DINV-CABV *1 * The converter cable cannot connect two or more inverters (the computer and inverter are connected on a 1:1 basis).

  • Page 182: Wiring And Arrangement Of Rs-485 Terminals

    Communication operation and setting 4.19.2 Wiring and arrangement of RS-485 terminals (1) RS-485 terminal layout Name Description OPEN RDA1 Inverter receive+ (RXD1+) RDB1 Terminating resistor switch Inverter receive- (RXD1-) Factory-set to "OPEN". Set only the terminating resistor switch of RDA2 Inverter receive+ the remotest inverter to the "100Ω"...

  • Page 183

    Communication operation and setting (3) RS-485 terminal system configuration Connection of a computer to the inverter (1:1 connection) Computer Computer Inverter Inverter RS-485 RS-485 RS-485 terminals terminals Maximum RS-232C interface/ cable terminals Converter Twisted pair cable Twisted pair cable *Set the terminating resistor switch to the "100Ω" position. Combination of computer and multiple inverters (1:n connection) Station 0 Station 1...

  • Page 184

    Communication operation and setting (4) RS-485 terminal wiring method Wiring of one RS-485 computer and one inverter Computer Wiring of one RS-485 computer and "n" inverters (several inverters) Compiter Station 0 Station 1 Station n Make connections in accordance with the manual of the computer used. Fully check the terminal numbers of the computer since they change with the model.

  • Page 185

    Communication operation and setting 4.19.3 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341, Pr. 549) Used to perform required settings for communication between the inverter and personal computer. There are two different communications: communication using the PU connector of the inverter and communication using the RS-485 terminals.

  • Page 186: Communication Eeprom Write Selection (pr. 342)

    Communication operation and setting [RS-485 terminal communication related parameter] Parameter Initial Name Setting Range Description Number Value RS-485 communication station Set the inverter station number. (same 0 to 31 (0 to 247) specifications as Pr. 117) number 3, 6, 12, 24, 48, Used to select the communication speed.

  • Page 187: Mitsubishi Inverter Protocol (computer Link Communication)

    Communication operation and setting 4.19.5 Mitsubishi inverter protocol (computer link communication) You can perform parameter setting, monitor, etc. from the PU connector or RS-485 terminals of the inverter using the Mitsubishi inverter protocol (computer link communication). (1) Communication specifications ⋅ The communication specifications are given below. Related Item Description...

  • Page 188

    Communication operation and setting (3) Communication operation presence/absence and data format types ⋅ Data communication between the computer and inverter is made in ASCII code (hexadecimal code). ⋅ Communication operation presence/absence and data format types are as follows: Running Parameter Inverter Parameter Operation...

  • Page 189

    Communication operation and setting (4) Data definitions 1) Control codes Signal Name ASCII Code Description Start Of Text (start of data) End Of Text (end of data) Enquiry (communication request) Acknowledge (no data error detected) Line Feed Carriage Return Negative Acknowledge (data error detected) 2) Inverter station number Specify the station number of the inverter which communicates with the computer.

  • Page 190

    Communication operation and setting 7) Error Code If any error is found in the data received by the inverter, its definition is sent back to the computer together with the NAK code. Error Error Item Error Definition Inverter Operation Code The number of errors consecutively detected in communication Computer NAK error request data from the computer is greater than allowed number of...

  • Page 191

    Communication operation and setting (6) Retry count setting (Pr. 121, Pr. 335) ⋅ Set the permissible number of retries at occurrence of a data receive error.(Refer to page 182 for data receive error for retry) ⋅ When data receive errors occur consecutively and exceed the permissible number of retries set, an inverter alarm (E.PUE) is provided and the output is shut off.

  • Page 192

    Communication operation and setting (8) Instructions for the program 1) When data from the computer has any error, the inverter does not accept that error. Hence, in the user program, always insert a retry program for data error. 2) All data communication, e.g. run command or monitoring, are started when the computer gives a communication request.

  • Page 193

    Communication operation and setting (9) Setting items and set data After completion of parameter setting, set the instruction codes and data then start communication from the computer to allow various types of operation control and monitoring. Number of Read Instruction Item Data Description Data Digits...

  • Page 194

    Communication operation and setting Number of Read Instruction Item Data Description Data Digits /write Code (format) Alarm definition all 4 digits Write H9696: Alarm history batch clear clear (A,C/D) All parameters return to the initial values. Any of four different all clear operations are performed according to the data.

  • Page 195

    Communication operation and setting List of calibration parameters Instruction code Para Instruction code Para Name Name meter Read Write Extended meter Read Write Extended Terminal 4 frequency Terminal 2 frequency (905) setting gain frequency (902) setting bias frequency Terminal 4 frequency Terminal 2 frequency (905) setting gain...

  • Page 196

    Communication operation and setting [Run command] Instruction Item Description Example Code Length b0: AU (current input selection) b1: Forward rotation command b2: Reverse rotation command [Example 1] H02 Forward rotation b3: RL (low speed operation command) 8bit b4: RM (middle speed operation command command) [Example 2] H00 Stop...

  • Page 197

    Communication operation and setting 4.19.6 Modbus-RTU communication specifications (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 539, Pr. 549) Using the Modbus-RTU communication protocol, communication operation or parameter setting can be performed from the RS-485 terminals of the inverter. Parameter Initial Name...

  • Page 198

    Communication operation and setting (2) Outline The Modbus protocol is the communication protocol developed by Modicon for PLC. The Modbus protocol performs serial communication between the master and slave using the dedicated message frame. The dedicated message frame has the functions that can perform data read and write. Using the functions, you can read and write the parameter values from the inverter, write the input command of the inverter, and check the operating status.

  • Page 199

    Communication operation and setting (4) Message frame (protocol) Communication method Basically, the master sends a query message (question) and the slave returns a response message (response). When communication is normal, Device Address and Function Code are copied as they are, and when communication is abnormal (function code or data code is illegal), bit 7 (= 80h) of Function Code is turned on and the error code is set to Data Bytes.

  • Page 200

    Communication operation and setting (5) Message format types The message formats corresponding to the function codes in Table 1 on page 191 will be explained. Read holding register data (H03 or 03) Can read the description of 1) system environment variables, 2) real-time monitor, 3) alarm history, and 4) inverter parameters assigned to the holding register area (refer to the register list (page 197)).

  • Page 201

    Communication operation and setting Write multiple holding register data (H06 or 06) You can write the description of 1) system environment variables and 4) inverter parameters assigned to the holding register area (refer to the register list (page 197)). Query message 1) Slave Address 2) Function 3) Register Address 4) Preset Data...

  • Page 202

    Communication operation and setting Function diagnosis (H08 or 08) A communication check can be made since the query message sent is returned unchanged as a response message (function of subfunction code H00). Subfunction code H00 (Return Query Data) Query Message 1) Slave Address 2) Function 3) Subfunction 4) Date...

  • Page 203

    Communication operation and setting ⋅ Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. Example) To write 0.5s (H05) to 41007 (Pr. 7) at the slave address 25 (H19) and 1s (H0A) to 41008 (Pr. 8). Query Message Slave Starting...

  • Page 204

    Communication operation and setting Error response An error response is returned if the query message received from the master has an illegal function, address or data. No response is returned for a parity, CRC, overrun, framing or busy error. CAUTION No response message is sent in the case of broadcast communication also.

  • Page 205

    Communication operation and setting (6) Modbus registers System environment variable Register Definition Read/Write Remarks 40002 Inverter reset Write Any value can be written 40003 Parameter clear Write Set H965A as a written value. 40004 All parameter clear Write Set H99AA as a written value. 40006 Parameter clear Write...

  • Page 206

    Communication operation and setting Parameter Parameters Register Parameter Name Read/Write Remarks 41000 to Refer to the parameter list (page The parameter number + 41000 is the 0 to 999 Read/write 41999 59) for the parameter names. register number. Terminal 2 frequency setting C2(902) 41902 Read/write...

  • Page 207

    Communication operation and setting (7) Pr. 343 Communication error count You can check the cumulative number of communication errors. Parameters Setting Range Minimum Setting Range Initial Value (Read only) CAUTION The number of commnication errors is temporarily stored into the RAM. As it is not stored into the EEPROM, performing a power supply reset or inverter reset clears the value to 0.

  • Page 208

    Communication operation and setting (9) Signal loss detection (Pr. 539 Modbus-RTU communication check time interval) If a signal loss (communication stop) is detected between the inverter and master as a result of a signal loss detection, a communication error (E.SER) occurs and the inverter output is shut off. ·...

  • Page 209: Special Operation And Frequency Control

    Special operation and frequency control 4.20 Special operation and frequency control Refer Purpose Parameter that must be Set to Page Perform process control such as pump and air Pr. 127 to Pr. 134, PID control volume. Pr. 575 to Pr. 577 Switch between the inverter operation and Bypass-inverter switchover Pr.

  • Page 210

    Special operation and frequency control Parameter Initial Name Setting Range Description Number Value The inverter stops operation if the output frequency after 0 to 3600s PID operation remains at less than the Pr. 576 setting for Output interruption longer than the time set in Pr. 575. detection time 9999 Without output interruption function...

  • Page 211

    Special operation and frequency control (2) PID action overview 1) PI action A combination of P action (P) and I action (I) for providing a Deviation Set point manipulated variable in response to deviation and changes with time. Measured value [Operation example for stepped changes of measured value] P action (Note) PI action is the sum of P and I actions.

  • Page 212

    Special operation and frequency control 4)Reverse action Increases the manipulated variable (output frequency) if deviation X = (set point - measured value) is positive, and decreases the manipulated variable if deviation is negative. Deviation Set point [Heating] X>0 Cold Increase X<0 Decrease point...

  • Page 213

    Special operation and frequency control (4) I/O signals and parameter setting ⋅ Turn on the X14 signal to perform PID control. When this signal is off, PID action is not performed and normal inverter operation is performed. (Note that the X14 signal need not be turned on for PID control via L ORKS, communication.) CC-Link...

  • Page 214

    Special operation and frequency control (5) PID control automatic switchover control (Pr. 127) ⋅ For a fast system startup at an operation start, the system can be started up in normal operation mode only at a start. ⋅ When the frequency is set to Pr. 127 PID control automatic switchover frequency within the range 0 to 400Hz, the system starts up in normal operation mode from a start until Pr.

  • Page 215

    Special operation and frequency control (8) Adjustment procedure Adjust the PID control parameters, Pr. 127 to Pr. 134 and Pr. 575 to Pr. 577. Parameter setting Set the I/O terminals for PID control. (Pr. 178 to Pr. 189 (Input terminal Terminal setting function selection), Pr.

  • Page 216

    Special operation and frequency control <Set point input calibration> 1. Apply the input voltage of 0% set point setting (e.g. 0V) across terminals 2-5. 2. Enter in C2 (Pr. 902) the frequency which should be output by the inverter at the deviation of 0% (e.g. 0Hz). 3.

  • Page 217: Bypass-inverter Switchover Function (pr. 135 To Pr. 139, Pr. 159)

    Special operation and frequency control 4.20.2 Bypass-inverter switchover function (Pr. 135 to Pr. 139, Pr. 159) The complicated sequence circuit for bypass-inverter switchover is built in the inverter. Hence, merely inputting the start, stop or automatic switchover selection signal facilitates the interlock operation of the switchover magnetic contactor.

  • Page 218

    Special operation and frequency control (1) Connection diagram ⋅ The following shows the connection diagram of a typical electronic bypass sequence. Sink logic, Pr. 185 = "7", Pr. 192 = "17", Pr. 193 = "18", Pr. 194 = "19" Take caution for the capacity of the sequence output terminal. The used terminal changes depending on the setting of Pr.

  • Page 219

    Special operation and frequency control ⋅ The input signals are as indicated below. MC Operation Signal Terminal Used Function Operation ON ..Bypass-inverter operation   Operation enable/disable enabled selection OFF ... Bypass-inverter operation × change disabled × ON..Inverter operation Inverter/electronic bypass ×...

  • Page 220

    Special operation and frequency control (2) Electronic bypass operation sequence ⋅ Operation sequence example when there is no automatic switchover sequence (Pr. 139 = "9999") Power supply Operation interlock ON : Operation enabled (MRS) OFF: Operation disabled Inverter run command ON : Forward rotation (STF) OFF: Stop...

  • Page 221

    Special operation and frequency control (3) Operating procedure ⋅ Procedure for operation Operation pattern ⋅ Pr. 135 = "1" (open collector output terminal of inverter) Power supply ON ⋅ Pr. 136 = "2.0s" ⋅ Pr. 137 = "1.0s" (Set the time longer than the time from when Setting the parameters MC3 actually turns on until the inverter and motor are connected.

  • Page 222: Regeneration Avoidance Function (pr. 882 To Pr. 886)

    Special operation and frequency control 4.20.3 Regeneration avoidance function (Pr. 882 to Pr. 886) This function detects a regeneration status and increases the frequency to avoid the regeneration status. Possible to avoid regeneration by automatically increasing the frequency and continue operation if the fan happens to rotate faster than the set speed due to the effect of another fan in the same duct.

  • Page 223

    Special operation and frequency control (2) To detect the regeneration status during deceleration faster (Pr. 884) ⋅ As the regeneration avoidance function cannot respond to an abrupt voltage change by detection of the bus voltage level, the ratio of bus voltage change is detected to stop deceleration if the bus voltage is less than Pr. 883 Regeneration avoidance operation level.

  • Page 224: Useful Functions

    Useful functions 4.21 Useful functions Refer to Purpose Parameter that must be Set Page Increase cooling fan life Cooling fan operation selection Pr. 244 Inverter part life display Pr. 255 to Pr. 259 To determine the maintenance time Maintenance output function Pr.

  • Page 225: Display Of The Life Of The Inverter Parts (pr. 255 To Pr .259)

    Useful functions 4.21.2 Display of the life of the inverter parts (Pr. 255 to Pr .259) Degrees of deterioration of main circuit capacitor, control circuit capacitor, cooling fan and inrush current limit circuit can be diagnosed by monitor. When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault. (Use the life check of this function as a guideline since the life except the main circuit capacitor is calculated theoretically.) For the life check of the main circuit capacitor, the alarm signal (Y90) will not be output if a measuring method of...

  • Page 226

    Useful functions ⋅ The life alarm signal (Y90) turns on when any of the control circuit capacitor, main circuit capacitor, cooling fan and inrush current limit circuit reaches the life alarm output level. ⋅ For the terminal used for the Y90 signal, set "90" (positive logic) or "190" (negative logic) in any of Pr. 190 to Pr. 196 (output terminal function selection).

  • Page 227: Maintenance Timer Alarm (pr. 503, Pr. 504)

    Useful functions POINT For the accurate life measuring of the main circuit capacitor, perform after more than 3 hrs passed since the turn off of the power as it is affected by the capacitor temperature. (5) Cooling fan life display ⋅...

  • Page 228: Current Average Value Monitor Signal (pr. 555 To Pr. 557)

    Useful functions 4.21.4 Current average value monitor signal (Pr. 555 to Pr. 557) The average value of the output current during constant speed operation and the maintenance Output Input unit unit timer value are output as a pulse to the current Inverter average value monitor signal (Y93).

  • Page 229

    Useful functions (3) Setting of Pr. 557 Current average value monitor signal output reference current Set the reference (100%) for outputting the signal of the current average value. Obtain the time to output the signal from the following calculation. Output current average value ×...

  • Page 230: Free Parameter (pr. 888, Pr. 889)

    Useful functions 4.21.5 Free parameter (Pr. 888, Pr. 889) Parameters you can use for your own purposes. You can input any number within the setting range 0 to 9999. For example, the number can be used: ⋅ As a unit number when multiple units are used. ⋅...

  • Page 231: Setting From The Parameter Unit, Operation Panel

    Setting from the parameter unit, operation panel 4.22 Setting from the parameter unit, operation panel Refer to Purpose Parameter that must be Set Page Switch the display language of the PU display language Pr. 145 parameter unit selection Use the setting dial of the operation panel like a volume for frequency Operation panel operation Pr.

  • Page 232

    Setting from the parameter unit, operation panel (1) Using the setting dial like a volume to set the frequency. Operation example Changing the frequency from 0Hz to 60Hz during operation Operation Display Screen at powering on The monitor display appears. PU indication is lit.

  • Page 233: Buzzer Control (pr. 990)

    Setting from the parameter unit, operation panel (2) Disable the setting dial and key operation of the operation panel (Press [MODE] long (2s)) ⋅ Operation using the setting dial and key of the operation panel can be made invalid to prevent parameter change and unexpected start and stop.

  • Page 234: Parameter Clear

    Parameter clear 4.23 Parameter clear POINT · Set "1" in Pr. CL parameter clear to initialize parameters. (Parameters are not cleared when "1" is set in Pr. 77 Parameter write selection. In addition, calibration parameters are not cleared.) Operation Display Screen at powering on The monitor display appears.

  • Page 235: All Parameter Clear

    All parameter clear 4.24 All parameter clear POINT · Set "1" in ALLC parameter clear to initialize all parameters. (Parameters are not cleared when "1" is set in Pr. 77Parameter write selection. In addition, calibration parameters are not cleared.) Display Operation Screen at powering on The monitor display appears.

  • Page 236: Parameter Copy And Parameter Verification

    Verify parameters in the inverter and operation panel. (Refer to page 229.) REMARKS · When the copy destination inverter is not the FR-F700 series or parameter copy write is performed after parameter copy read is stopped, “model error ( )” is displayed.

  • Page 237: Parameter Verification

    It there is no difference, flicker to complete verification. Flicker ··· Parameter verification complete!! REMARKS When the copy destination inverter is not the FR-F700 series, "model error ( )" is displayed. flickers ... Why? Set frequencies, etc. may be different. Check set frequencies.

  • Page 238: Check And Clear Of The Alarm History

    Check and clear of the alarm history 4.26 Check and clear of the alarm history (1) Check for the alarm (major fault) history Monitor/frequency setting Parameter setting [Operation panel is used [Parameter setting change] for operation] Alarm history [Operation for displaying alarm history] Eight past alarms can be displayed with the setting dial.

  • Page 239

    Check and clear of the alarm history (2) Clearing procedure POINT · The alarm history can be cleared by setting "1" in Er.CL Alarm history clear. Operation Display Screen at powering on The monitor display appears. The parameter Press to choose the parameter number previously setting mode.

  • Page 240

    MEMO...

  • Page 241

    5 PROTECTIVE FUNCTIONS This chapter describes the basic "PROTECTIVE FUNCTION" for use of this product. Always read the instructions before using the equipment 5.1 Reset method of protective function......234 5.2 List of alarm display ..........235 5.3 Causes and corrective actions ........236 5.4 Correspondences between digital and actual characters ...............247 5.5 Check first when you have troubles ......248...

  • Page 242: Reset Method Of Protective Function

    Reset method of protective function When an alarm (major failures) occurs in the inverter, the protective function is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error (alarm) indications. If your fault does not correspond to any of the following errors or if you have any other problem, please contact your sales representative.

  • Page 243: List Of Alarm Display

    List of alarm display 5.2 List of alarm display Operation Panel Refer Operation Panel Refer Name Name Indication Indication Output side earth (ground) E.GF E--- Alarm history fault overcurrent HOLD Operation panel lock E.LF Output phase failure External thermal relay E.OHT Er1 to 4 Parameter write error operation...

  • Page 244: Causes And Corrective Actions

    Causes and corrective actions 5.3 Causes and corrective actions (1) Error Message A message regarding operational troubles is displayed. Output is not shut off. Operation Panel HOLD Indication Name Operation panel lock Description Operation lock mode is set. Operation other than is made invalid.

  • Page 245

    2. Check that the power is not turned off or an operation panel is not disconnected, etc. during parameter copy read. 1. Use the same model (FR-F700 series) for parameter copy and verification. Corrective action 2. Perform parameter copy read again.

  • Page 246

    Causes and corrective actions (2) Warnings When the protective function is activated, the output is not shut off. Operation Panel FR-PU04 Indication FR-PU07 Name Stall prevention (overcurrent) When the output current of the inverter exceeds the stall prevention operation level (Pr. 22 Stall prevention operation level, etc.), this function stops the increase in frequency until During the overload current decreases to prevent the inverter from resulting in overcurrent...

  • Page 247

    Causes and corrective actions Operation Panel FR-PU04 Indication FR-PU07 Name Regenerative brake prealarm Appears if the regenerative brake duty reaches or exceeds 85% of the Pr. 70 Special regenerative brake duty value. If the regenerative brake duty reaches 100%, a regenerative overvoltage (E.

  • Page 248

    Causes and corrective actions (4) Major fault When the protective function is activated, the inverter output is shut off and an alarm is output. Operation Panel FR-PU04 E.OC1 OC During Accs Indication FR-PU07 Name Overcurrent shut-off during acceleration When the inverter output current reaches or exceeds approximately 170% of the rated current during Description acceleration, the protective circuit is activated to stop the inverter output.

  • Page 249

    Causes and corrective actions Operation Panel FR-PU04 E.OV2 Stedy Spd OV Indication FR-PU07 Name Regenerative overvoltage shut-off during constant speed If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the Description specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system.

  • Page 250

    Causes and corrective actions FR-PU04 Operation Panel E.FIN H/Sink O/Temp Indication FR-PU07 Name Fin overheat If the heatsink overheats, the temperature sensor is actuated to stop the inverter output. The FIN signal can be output when the temperature becomes approximately 85% of the heatsink overheat protection operation temperature.

  • Page 251

    Causes and corrective actions FR-PU04 Fault 14 Operation Panel E.ILF Indication FR-PU07 Input phase loss Name Input phase failure This alarm is output when function valid setting (=1) is set in Pr. 872 Input phase failure protection selection and Description one phase of the three phase power input opens.

  • Page 252

    Causes and corrective actions FR-PU04 Operation Panel E.OPT Option Fault Indication FR-PU07 Name Option alarm Appears when the AC power supply is connected to the terminal R/L1, S/L2, T/L3 accidentally when a Description high power factor converter is connected. · Check that the AC power supply is not connected to the terminal R/L1, S/L2, T/L3 when a high power Check point factor converter (FR-HC, MT-HC) or power regeneration common converter (FR-CV) is connected.

  • Page 253

    Causes and corrective actions Operation Panel FR-PU04 E.RET Retry No Over Indication FR-PU07 Name Retry count excess If operation cannot be resumed properly within the number of retries set, this function stops the inverter Description output. Check point Find the cause of alarm occurrence. Corrective action Eliminate the cause of the error preceding this error indication.

  • Page 254

    Causes and corrective actions FR-PU04 Fault 14 Operation Panel E.SER Indication FR-PU07 VFD Comm error Name Communication error (inverter) This function stops the inverter output when communication error occurs consecutively for more than permissible retry count when a value other than "9999" is set in Pr. 335 RS-485 communication retry count Description during RS-485 communication from the RS-485 terminals.

  • Page 255: Correspondences Between Digital And Actual Characters

    Correspondences between digital and actual characters 5.4 Correspondences between digital and actual characters There are the following correspondences between the actual alphanumeric characters and the digital characters displayed on the operation panel. Actual Digital Actual Digital Actual Digital...

  • Page 256: Check First When You Have Troubles, Motor Does Not Start, Motor Generates Abnormal Noise

    Check first when you have troubles 5.5 Check first when you have troubles POINT If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then re- set the required parameter values and check again. 5.5.1 Motor does not start 1) Check the value of Pr.

  • Page 257: Motor Rotates In Opposite Direction, Speed Greatly Differs From The Setting, Motor Current Is Large

    Check first when you have troubles 5.5.4 Motor rotates in opposite direction Check that the phase sequence of output terminals U, V and W is correct. Check that the start signals (forward rotation, reverse rotation) are connected properly. (Refer to page 105) 5.5.5 Speed greatly differs from the setting Check that the frequency setting signal is correct.

  • Page 258: Operation Mode Is Not Changed Properly, Parameter Write Cannot Be Performed

    Check first when you have troubles 5.5.10 Operation mode is not changed properly 1) Inspection of load Check that the STF or STR signal is off. When it is on, the operation mode cannot be changed. 2) Parameter setting Check the Pr. 79 setting. When the Pr.

  • Page 259: Precautions For, Maintenance And Inspection

    PRECAUTIONS FOR MAINTENANCE AND INSPECTION This chapter describes the "PRECAUTIONS FOR MAINTENANCE AND INSPECTION" of this product. Always read the instructions before using the equipment 6.1 Inspection item ............252 6.2 Measurement of main circuit voltages, currents and powers..............260...

  • Page 260: Precautions For Maintenance And Inspection, Daily Inspection, Periodic Inspection

    Inspection item The inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to the adverse effects of the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors. •...

  • Page 261: Daily And Periodic Inspection

    Inspection item 6.1.3 Daily and periodic inspection Interval Corrective Action at Inspection Item Inspection Item Alarm Occurrence Surrounding Check the ambient temperature, humidity, dirt, Improve emvironment environment corrosive gas, oil mist , etc Check alarm location and General Overall unit Check for unusual vibration and noise retighten Power supply...

  • Page 262: Display Of The Life Of The Inverter Parts

    Inspection item 6.1.4 Display of the life of the inverter parts The self-diagnostic alarm is output when the life span of the control circuit capacitor, cooling fan, each parts of the inrush current limit circuit is near to give an indication of replacement time . The life alarm output can be used as a guideline for life judgement.

  • Page 263: Replacement Of Parts

    Inspection item 6.1.6 Cleaning Always run the inverter in a clean status. When cleaning the inverter, gently wipe dirty areas with a soft cloth immersed in neutral detergent or ethanol. CAUTION Do not use solvent, such as acetone, benzene, toluene and alcohol, as they will cause the inverter surface paint to peel off. The display, etc.

  • Page 264

    Inspection item (1) Cooling fan The replacement interval of the cooling fan used for cooling the parts generating heat such as the main circuit semiconductor is greatly affected by the ambient temperature. When unusual noise and/or vibration is noticed during inspection, the cooling fan must be replaced immediately. CAUTION For parts replacement, consult the nearest Mitsubishi FA Center.

  • Page 265

    Inspection item • Reinstallation (FR-F720-2.2K to 110K, FR-F740-3.7K to 160K) 1) After confirming the orientation of the fan, reinstall the fan so that the arrow on the left of "AIR FLOW" faces up. AIR FLOW <Fan side face> 2) Reconnect the fan connectors. FR-F720-7.5K to 15K FR-F720-2.2K to 5.5K FR-F740-7.5K to 18.5K...

  • Page 266

    Inspection item • Removal (FR-F740-160K or more) 1) Remove a fan cover. 2) After removing a fan connector, remove a fan block. 3) Remove a fan. Fan * Fan connection connector * The number of cooling fans differs according to the inverter capacity. •...

  • Page 267: Inverter Replacement

    Inspection item (2) Replacement procedure of the cooling fan when using a heatsink protrusion attachment (FR-A7CN) When replacing a cooling fan, remove a top cover of the heatsink protrusion attachment and perform replacement. After replacing the cooling fan, replace the top cover in the original position.

  • Page 268: Measurement Of Voltages And Currents

    Measurement of main circuit voltages, currents and powers 6.2 Measurement of main circuit voltages, currents and powers 6.2.1 Measurement of voltages and currents Since the voltages and currents on the inverter power supply and output sides include harmonics, measurement data depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits with the instruments given on the next page.

  • Page 269

    Measurement of main circuit voltages, currents and powers Measuring Points and Instruments Measuring Item Measuring Instrument Remarks (Reference Measured Value) Point Across R/L1-S/ Commercial power supply Power supply voltage L2, S/L2-T/L3, T/ Moving-iron type AC voltmeter Within permissible AC voltage fluctuation L3-R/L1 Refer to page 266.

  • Page 270: Measurement Of Powers, Measurement Of Voltages And Use Of Pt

    Measurement of main circuit voltages, currents and powers 6.2.2 Measurement of powers Using an electro-dynamometer type meter, measure the power in both the input and output sides of the inverter using the two- or three-wattmeter method. As the current is liable to be imbalanced especially in the input side, it is recommended to use the three-wattmeter method.

  • Page 271: Measurement Of Currents, Use Of Ct And Transducer, Measurement Of Inverter Input Power Factor

    Measurement of main circuit voltages, currents and powers 6.2.4 Measurement of currents Use a moving-iron type meter on both the input and output sides of the inverter. However, if the carrier frequency exceeds 5kHz, do not use that meter since an overcurrent losses produced in the internal metal parts of the meter will increase and the meter may burn out.

  • Page 272: Insulation Resistance Test Using Megger, Pressure Test

    Measurement of main circuit voltages, currents and powers 6.2.7 Measurement of converter output voltage (across terminals P/+ - N/-) The output voltage of the converter is developed across terminals P/+ - N/- and can be measured with a moving-coil type meter (tester). Although the voltage varies according to the power supply voltage, approximately 270V to 300V (approximately 540V to 600V for the 400V class) is output when no load is connected and voltage decreases when a load is connected.

  • Page 273

    7 SPECIFICATIONS This chapter provides the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment 7.1 Rating ..............266 7.2 Common specifications ...........268 7.3 Outline dimension drawings ........270 7.4 Heatsink protrusion attachment procedure .....281...

  • Page 274: Rating

    Rating 7.1 Rating •200V class Type FR-F720- 0.75 18.5 Applicable motor capacity 0.75 1.5 18.5 (kW) Rated capacity (kVA) 11.8 17.1 22.1 132 165 15.2 Rated current (A) (3.6) (6.0) (8.2) (13) (20) (26) (38) (49) (60) (72) (97) (119) (145) (180) (245)

  • Page 275

    Rating •400V class Type FR-F740- 0.75 18.5 Applicable motor capacity (kW) 0.75 18.5 12.2 17.5 22.1 26.7 32.8 43.4 53.3 64.8 80.8 Rated capacity (kVA) 11.5 Rated current (A) (1.8) (3.0) (4.1) (6.4) (9.8) (13) (19) (24) (30) (36) (48) (60) (72) (90)

  • Page 276: Common Specifications

    Common specifications 7.2 Common specifications High carrier frequency PWM control (V/F control)/optimum excitation control/simple Control method magnetic flux vector control Output frequency range 0.5 to 400Hz 0.015Hz/0 to 60Hz (terminal 2, 4: 0 to 10V/12bit) Frequency Analog input 0.03Hz/0 to 60Hz (terminal 2, 4: 0 to 5V/11bit, 0 to 20mA/11bit, terminal 1: 0 to ±10V/12bit) setting 0.06Hz/0 to 60Hz (terminal 1: 0 to ±5V/11bit) resolution...

  • Page 277

    Common specifications Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation, motor protection thermal operation, heatsink overheat, instantaneous power failure occurrence, undervoltage, input phase failure, motor overload, output side earth (ground) fault overcurrent, output phase failure, external thermal relay operation, PTC thermistor operation, option alarm, parameter error, PU Protective/warning function...

  • Page 278: Outline Dimension Drawings, Inverter Outline Dimension Drawings

    Outline dimension drawings 7.3 Outline dimension drawings 7.3.1 Inverter outline dimension drawings • FR-F720-0.75K, 1.5K 2-φ6 hole Inverter Type FR-F720-0.75K FR-F720-1.5K • FR-F720-2.2K, 3.7K, 5.5K • FR-F740-0.75K, 1.5K, 2.2K, 3.7K, 5.5K 2-φ6 hole * The FR-F740-0.75K to 2.2K are not provided with a cooling fan.

  • Page 279

    Outline dimension drawings • FR-F720-7.5K, 11K, 15K • FR-F740-7.5K, 11K, 15K, 18.5K 2-φ6 hole Inverter Type FR-F720-7.5K, 11K FR-F740-7.5K, 11K FR-F720-15K 101.5 FR-F740-15K, 18.5K (Unit: mm) • FR-F720-18.5K, 22K, 30K • FR-F740-22K, 30K 2-φ10 hole 10.5 * The FR-F720-30K is not provided with a wiring cover.

  • Page 280

    Outline dimension drawings • FR-F720-37K, 45K, 55K • FR-F740-37K, 45K, 55K 2-φd hole Inverter Type FR-F720-37K FR-F740-37K FR-F720-45K, 55K FR-F740-45K, 55K (Unit: mm)

  • Page 281

    Outline dimension drawings • FR-F740-75K, 90K 2-φ12 hole Inverter Type FR-F740-75K FR-F740-90K • DC reactor supplied Rating plate 2-terminal (for M12 bolt) P1, P 4-installation hole (for M6 screw) Within D Earth (ground) terminal (for M6 screw) Mass DC reactor Type (kg) FR-HEL-H75K (FR-F740-75K) FR-HEL-H90K (FR-F740-90K)

  • Page 282

    Outline dimension drawings • FR-F740-110K • DC reactor supplied 2-φ12 hole Rating plate 2-terminal (for M12 bolt) 4-installation hole (for M6 screw) Within 195 Earth (ground) terminal (for M6 screw) Mass DC reactor Type (kg) FR-HEL-H110K(FR-F740-110K) (Unit: mm) • FR-F720-75K, 90K, 110K •...

  • Page 283

    Outline dimension drawings • FR-F740-185K, 220K 3-φ12 hole • DC reactor supplied Rating plate 2-S2 eye nut 2-terminal (for bolt) W1 1 4-installation hole (for S screw) Within D Earth (ground) terminal (for S1 screw) * Remove the eye nut after installation of the product. Mass φ...

  • Page 284

    Outline dimension drawings • FR-F740-250K, 280K, 315K 3- 12 holes S/L2 R/L1 T/L3 • DC reactor supplied Rating plate 2-S2 eye nut 2-terminal (for bolt) W1 1 4-installation hole (for S screw) Within D Earth (ground) terminal (for S1 screw) * Remove the eye nut after installation of the product.

  • Page 285

    Outline dimension drawings • FR-F740-355K, 400K 3-φ12 hole R/L1 T/L3 S/L2 • DC reactor supplied • DC reactor supplied Rating plate Rating plate 2-M8 eye nut 2-terminal 2-M8 eye nut 4- 15 hole 2-terminal (for M16 bolt) 4-installation hole 4-installation hole (for M10 screw) Within 250 (for M10 screw)

  • Page 286

    Outline dimension drawings • FR-F740-450K 4-φ12 hole R/L1 S/L2 T/L3 N/- • DC reactor supplied Rating plate 2-M8 eye nut 2-terminal 4- 15 hole 4-installation hole (for M10 screw) Within 270 Within 240 Earth (ground) terminal (for M8 screw) * Remove the eye nut after installation of the product. Mass Inverter Type (kg)

  • Page 287

    Outline dimension drawings • FR-F740-500K, 560K 4-φ12 hole R/L1 S/L2 T/L3 N/- • DC reactor supplied Rating plate 2-terminal 4- 15 hole Earth (ground) terminal (for M12 screw) * Remove the eye nut after installation of the product. Within 245 2-M12 eye nut 4-installation hole (for M10 screw)

  • Page 288

    Outline dimension drawings • Operation panel (FR-DU07) <Outline drawing> <Panel cutting dimension drawing> Panel 27.8 FR-DU07 3.2max Air- bleeding hole Cable 2-M3 screw Operation panel connection connector (FR-ADP option) • Parameter unit (option) (FR-PU07) <Outline drawing> <Panel cutting dimension drawing> 25.05 (14.2) (11.45)

  • Page 289: Heatsink Protrusion Attachment Procedure

    Heatsink protrusion attachment procedure 7.4 Heatsink protrusion attachment procedure When encasing the inverter in an enclosure, the generated heat amount in an enclosure can be greatly reduced by installing the heatsink portion of the inverter outside the enclosure. When installing the inverter in a compact enclosure, etc., this installation method is recommended.

  • Page 290

    Heatsink protrusion attachment procedure (2) Shift and removal of a rear side installation frame • FR-F740-250K to 315K Shift One installation frame is attached to each of the upper and lower Upper part of the inverter. Change the position of the rear side installa- installation frame tion frame on the upper and lower side of the inverter to the front...

  • Page 291

    Heatsink protrusion attachment procedure (3) Installation of the inverter Push the inverter heatsink portion outside the enclosure and fix the enclosure and inverter with upper and lower installation frame. Enclosure * For the FR-F740-250K or more, there are finger guards behind the enclosure. Therefore, the Inside the Exhausted air enclosure...

  • Page 292

    MEMO...

  • Page 293: Appendices

    APPENDICES This chapter provides the "APPENDICES" of this product. Always read the instructions before using the equipment...

  • Page 294: Appendix 1 For Customers Who Have Replaced The Older Model With This Inverter

    Note that the wiring cover (0.75K to 30K) is not compatible. FR-F500 series FR-F700 series (Note that the relay output 2 (A2, B2, C2) specific for the FR-F700 series can not be used with the FR-F500 series terminals.) (3) Instructions for continuous use of the FR-PU04 (parameter unit) 1) For the FR-F700 series, many functions (parameters) have been added.

  • Page 295: Instructions For Installation

    11K to 55K: 2% used was the initial value, it is not necessary to change the torque boost value from the initial value when replacing with the FR-F700 series.) User group (16) only User group 1 (16), user group 2 (16) Setting methods were partially changed (Pr.

  • Page 296: Appendix 2 Control Mode-based Parameter (function) Correspondence Table And Instruction Code List

    Appendix 2 Control mode-based parameter (function) correspondence table and instruction code list These instruction codes are used for parameter read and write by using Mitsubishi inverter protocol with the RS-485 communication. (Refer to page 177 for RS-485 communication) × " " indicates valid and " "...

  • Page 297

    Instruction Code Parameter Parameter All Parameter Parameter Name Copy Clear Clear Read Write Extended Second acceleration/deceleration time Second deceleration time Second torque boost Second V/F (base frequency) Second stall prevention operation current Second stall prevention operation frequency Second output frequency detection Second electronic thermal O/L relay DU/PU main display data selection FM terminal function selection...

  • Page 298

    Instruction Code Parameter Parameter All Parameter Parameter Name Copy Clear Clear Read Write Extended PU communication station number PU communication speed PU communication stop bit length PU communication parity check Number of PU communication retries PU communication check time interval PU communication waiting time setting PU communication CR/LF presence/ absence selection...

  • Page 299

    Instruction Code Parameter Parameter All Parameter Parameter Name Copy Clear Clear Read Write Extended First cushion voltage for restart Stall prevention operation level for restart Output current detection signal retention time Output current detection operation selection Parameter for manufacturer setting. Do not set. ×...

  • Page 300

    Instruction Code Parameter Parameter All Parameter Parameter Name Copy Clear Clear Read Write Extended Override gain × × × Life alarm status display × × × Inrush current limit circuit life display × × × Control circuit capacitor life display ×...

  • Page 301

    Instruction Code Parameter Parameter All Parameter Parameter Name Copy Clear Clear Read Write Extended RS-485 communication parity check selection RS-485 communication retry count RS-485 communication check time interval RS-485 communication waiting time setting Communication operation command source Communication speed command source Communication startup mode selection RS-485 communication CR/LF...

  • Page 302

    Instruction Code Parameter Parameter All Parameter Parameter Name Copy Clear Clear Read Write Extended Output interruption detection time Output interruption detection level Output interruption cancel level Acceleration time at a restart AM output filter Input phase failure protection selection Regeneration avoidance operation selection Regeneration avoidance operation level...

  • Page 303

    REVISIONS *The manual number is given on the bottom left of the back cover. Print Date *Manual Number Revision May, 2004 IB(NA)-0600177ENG-A First edition Oct.,2004 IB(NA)-0600177ENG-B Additions ⋅ FR-F720 - 0.75K to 55K ⋅ FR-F740 - 110K to 160K ⋅ Pr.299 Rotation direction detection selection at restarting Mar.,2005 IB(NA)-0600177ENG-C...

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