INVERTER INSTRUCTION MANUAL (Applied) FR-F740-00023 to 02160-EC WIRING PRECAUTIONS FOR USE OF THE INVERTER PARAMETERS PROTECTIVE FUNCTIONS SPECIFICATIONS...
Thank you for choosing this Mitsubishi Inverter. This Instruction Manual (applied) provides instructions for advanced use of the FR-F700 series inverters. Incorrect handling might cause an unexpected fault. Before using the inverter, always read this instruction manual and the instruction manual (basic) [IB-0600176ENG] packed with the product carefully to use the equipment to its optimum.
CONTENTS WIRING Inverter and peripheral devices ................2 1.1.1 Peripheral devices ........................3 Wiring........................4 1.2.1 Terminal connection diagram ....................4 Main circuit terminal specifications ..............5 1.3.1 Specification of main circuit terminal ..................5 1.3.2 Terminal arrangement of the main circuit terminal, power supply and the motor wiring... 5 1.3.3 Cables and wiring length ......................
2.3.6 Power supply harmonics ......................35 2.3.7 Inverter-driven 400V class motor..................... 36 PARAMETERS Parameter List ....................38 3.1.1 Parameter list .......................... 38 Adjust the output torque of the motor (current) ..........53 3.2.1 Manual torque boost (Pr.0, Pr.46) ..................53 3.2.2 Simple magnetic flux vector control (Pr.80, Pr.90) ..............
Function assignment of external terminal and control ......... 85 3.9.1 Input terminal function selection (Pr.178 to Pr.189) ............... 85 3.9.2 Inverter output shutoff signal (MRS signal, Pr. 17)..............87 3.9.3 Second function RT signal reflection time selection (Terminal RT, Pr. 155) ......88 3.9.4 Start signal selection (Terminal STF, STR, STOP, Pr.
3.16.2 Parameter write disable selection (Pr.77)................139 3.16.3 Reverse rotation prevention selection (Pr.78) ..............140 3.16.4 Display of applied parameters and user group function (Pr.160, Pr.172 to Pr.174) ..... 140 3.17 Selection of operation mode and operation location ........142 3.17.1 Operation mode selection (Pr.
3.26 Check and clear of the alarm history ............. 224 PROTECTIVE FUNCTIONS List of alarm display ..................228 Causes and corrective actions ............... 229 Reset method of protective function ............. 240 Correspondences between digital and actual characters ......240 Meters and measuring methods ..............241 4.5.1 Measurement of powers ......................
1.5 Connection of stand-alone option units ....18 <Abbreviations> DU ..........Operation panel (FR-DU07) PU..........Operation panel (FR-DU07) and parameter unit (FR-PU04) Inverter ........Mitsubishi inverter FR-F700 series FR-F700 .........Mitsubishi inverter FR-F700 series Pr..........Parameter Number PU operation......Operation using the PU (FR-DU07/FR-PU04). External operation ....Operation using the control circuit signals Combined operation ....Combined operation using the PU (FR-DU07/FR-PU04)
3-phase AC power supply Inverter Use within the permissible power supply specifications of the inverter. (FR-F700) (Refer to page 248) The life of the inverter is influenced by ambient temperature. The ambient temperature should be as low as possible within the permissible range. Especially when...
Inverter and peripheral devices 1.1.1 Peripheral devices Check the motor capacity of the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices: 400V class Input Side Magnetic Breaker Selection Motor Contactor...
Wiring 1.2 Wiring 1.2.1 Terminal connection diagram Brake resistor *1. DC reactor (FR-HEL) *6. The CN8 connector Source logic (Option) The DC reactor supplied with the is provided with the 01800 or more should be Brake unit Main circuit terminal 01800 or more.
Main circuit terminal specifications 1.3 Main circuit terminal specifications 1.3.1 Specification of main circuit terminal Terminal Terminal Name Description Symbol R/L1, Connect to the commercial power supply. S/L2, AC power input Keep these terminals open when using the high power factor converter T/L3 (FR-HC, MT-HC) or power regeneration common converter (FR-CV).
Main circuit terminal specifications 1.3.3 Cables and wiring length (1) Applied cable size Select the recommended cable size to ensure that a voltage drop will be 2% max. If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque to decrease especially at the output of a low frequency.
Main circuit terminal specifications Always earth the motor and inverter. 1)Purpose of earthingGenerally, an electrical apparatus has an earth terminal, which must be connected to the ground before use. An electrical circuit is usually insulated by an insulating material and encased. However, it is impossible to manufacture an insulating material that can shut off a leakage current completely, and actually, a slight current flow into the case.
Main circuit terminal specifications (3) Total wiring length The wiring length should be 500m maximum. (The overall wiring length for connection of multiple motors should be within the value in the table below.) Pr. 72 PWM frequency selection setting 00052 or 00023 00038 (carrier frequency)
Control circuit specifications 1.4 Control circuit specifications 1.4.1 Control circuit terminals indicates Pr. 178 to Pr. 196 (I/O terminal function selection) (Refer to page 85.) (1) Input signals Terminal Terminal Rated Description Refer to Symbol Name Specifications Forward Turn on the STF signal to start forward When the STF and rotation start rotation and turn it off to stop.
Control circuit specifications Terminal Terminal Rated Description Refer to Symbol Name Specifications 10VDC±0.4V Permissible load Frequency When connecting the frequency setting potentiometer at an current 10mA setting initial status, connect it to terminal 10. power Change the input specifications when connecting it to terminal 5.2VDC±0.2V supply 10E.
Control circuit specifications Terminal Terminal Rated Description Refer to Symbol Name Specifications Load impedance Analog current 200Ω to 450Ω output Output signal 0 to Select one e.g. output frequency 20mADC from monitor items. Output item: Output signal 0 The output signal is proportional to Output frequency to 10VDC the magnitude of the corresponding...
Control circuit specifications (2) Common terminals of the control circuit (PC, 5, SE) Terminals PC, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Terminal PC is a common terminal for the contact input terminals (STF, STR, STOP, RH, RM, RL, JOG, RT, MRS, RES, AU, CS).
Control circuit specifications 1.4.4 When connecting the control circuit and the main circuit separately to the power supply (separate power) <Connection diagram> When the protected circuit is activated, opening of the electromagnetic contactor (MC) on the inverter power supply side results in power loss in the control circuit, disabling the alarm output signal retention.
Control circuit specifications • FR-F740-00310 to 02160-EC 1) Remove the upper screws. 2) Remove the lower screws. L21 Power supply 3) Pull the jumper toward you to terminal block remove. for the control circuit Power supply terminal block 4) Connect the separate power supply for the control circuit R/L1S/L2 T/L3 cable for the control circuit to the...
Control circuit specifications 1.4.5 Changing the control logic The input signals are set to source logic (SOURCE) when shipped from the factory. To change the control logic, the jumper connector on the control circuit terminal block must be moved to the other position.
Control circuit specifications Sink logic and source logic ⋅ In sink logic, a signal switches on when a current flows from the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.
Connection of stand-alone option units 1.5 Connection of stand-alone option units The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual. 1.5.1 Connection of the brake unit (FR-BU) When connecting the brake unit (FR-BU(H)) to improve the brake capability at deceleration, make connection as...
Connection of stand-alone option units 1.5.2 Connection of the brake unit (BU type) Connect the brake unit (BU type) correctly as shown below. Incorrect connection will damage the inverter. Remove the jumper across terminals HB-PC and terminals TB-HC of the brake unit and fit it to across terminals PC-TB. MCCB Inverter Motor...
Connection of stand-alone option units 1.5.4 Connection of the power regeneration common converter (FR-CV) When connecting the power regeneration common converter (FR-CV), make connection so that the inverter terminals (P/+, N/-) and the terminal symbols of the power regeneration common converter (FR-CV) are the same. After making sure that the wiring is correct, set "2"...
Connection of stand-alone option units 1.5.6 When connecting the operation panel using a connection cable Using the optional parameter unit connection cable (FR-CB2 ), you can mount the operation panel (FR-DU07) on the enclosure surface, for example, to perform remote operation or monitoring. Parameter unit connection cable (FR-CB2 )(option)
PRECAUTIONS FOR USE OF THE INVERTER This chapter explains the "PRECAUTIONS FOR USE OF THE INVERTER" for use of this product. Always read the instructions before using the equipment 2.1 Panel design ............24 2.2 Precautions for use of the inverter ......28 2.3 Others ..............29...
Panel design 2.1 Panel design When an inverter panel is to be designed and manufactured, heat generated by contained equipment, etc., the environment of an operating place, and others must be fully considered to determine the panel structure, size and equipment layout.
Panel design (3) Dust, dirt, oil mist Dust and dirt will cause such faults as poor contact of contact points, reduced insulation or reduced cooling effect due to moisture absorption of accumulated dust and dirt, and in-panel tempearture rise due to clogged filter. In the atmosphere where conductive powder floats, dust and dirt will cause such faults as malfunction, deteriorated insulation and short circuit in a short time.
Panel design 2.1.2 Cooling system types for inverter panel From the panel that contains the inverter, the heat of the inverter and other equipment (transformers, lamps, resistors, etc.) and the incoming heat such as direct sunlight must be dissipated to keep the in-panel temperature lower than the permissible temperatures of the in-panel equipment including the inverter.
Panel design 2.1.3 Inverter placement (1) Clearances around the inverter To ensure ease of heat dissipation and maintenance, leave at least the shown clearances around the inverter. At least the following clearances are required under the inverter as a wiring space, and above the inverter as a heat dissipation space.
Precautions for use of the inverter 2.2 Precautions for use of the inverter The FR-F700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may shorten the product life or damage the product. Before starting operation, always recheck the following items.
Others 2.3 Others 2.3.1 Leakage currents and countermeasures Capacitances exist between the inverter I/O cables, other cables and earth and in the motor, through which a leakage current flows. Since its value depends on the capacitances, carrier frequency, etc., low acoustic noise operation at the increased carrier frequency of the inverter will increase the leakage current.
Others (3) Selection of rated sensitivity current of earth (ground) leakage breaker When using the earth leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independently of the PWM carrier frequency: ⋅ Breaker designed for harmonic and surge suppression Example of leakage current Leakage current example of Rated sensitivity current:...
Others 2.3.2 Power-off and magnetic contactor (MC) (1) Inverter input side magnetic contactor (MC) On the inverter input side, it is recommended to provide an MC for the following purposes. Refer to page 3 for selection.)) 1) To release the inverter from the power supply when the inverter's protective function is activated or when the drive is not functioning (e.g.
Others 2.3.4 Inverter-generated noises and their reduction techniques Some noises enter the inverter to malfunction it and others are radiated by the inverter to malfunction peripheral devices. Though the inverter is designed to be insusceptible to noises, it handles low-level signals, so it requires the following basic techniques.
Others Noise Propagation Measures Path When devices that handle low-level signals and are liable to malfunction due to noises, e.g. instruments, receivers and sensors, are contained in the enclosure that contains the inverter or when their signal cables are run near the inverter, the devices may be malfunctioned by air-propagated noises.
Others 2.3.5 EMC filter The inverter is equipped with a built-in EMC filter. Effective for reduction of air-propagated noise on the input side of the inverter. The EMC filter is factory-set to enable (ON). To disable it, fit the EMC filter ON/OFF connector to the OFF position. 00023 to 00126 00023 to 00126 00170, 00250...
Others 2.3.6 Power supply harmonics The inverter may generate power supply harmonics from its converter circuit to affect the power generator, power capacitor etc. Power supply harmonics are different from noise and leakage currents in source, frequency band and transmission path. Take the following countermeasure suppression techniques. The differences between harmonics and noises are indicated below: Item Harmonics...
Others 2.3.7 Inverter-driven 400V class motor In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures: Measures It is recommended to take either of the following measures:...
Parameter List 3.1 Parameter List 3.1.1 Parameter list In the initial setting, only the simple mode parameters are displayed. Set Pr. 160 User group read selection as required. Initial Setting Parameter Name Remarks Value Range 9999 Only the simple mode parameters can be displayed. Simple mode and extended mode parameters can be User group read 9999...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write High speed maximum 120 to 400Hz 0.01Hz 120/60Hz frequency 0 to 1000V, 8888, Base frequency voltage 0.1V 8888 9999 Acceleration/deceleration 1 to 400Hz...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write 0, 5, 6, 8 to 14, 17, DU/PU main display data 20, 23 to 25, 50 to selection 57, 100 1 to 3, 5, 6, 8 to 14, CA terminal function selection 17, 21, 24, 50, 52,...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write V/F1 (first frequency) 0 to 400Hz, 9999 0.01Hz 9999 V/F1 (first frequency voltage) 0 to 1000V 0.1V V/F2 (second frequency) 0 to 400Hz, 9999 0.01Hz 9999...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write Power-supply switchover sequence output terminal 0, 1 selection MC switchover interlock time 0 to 100s 0.1s Waiting time at a start 0 to 100s 0.1s 0.5s...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write Automatic restart after instantaneous power failure 0, 1, 10, 11 selection First cushion time for restart 0 to 20s 0.1s First cushion voltage for 0 to 100% 0.1%...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write RUN terminal function 0 to 5, 7, 8, 10 to 19, selection 25, 26, 45 to 47, 64, SU terminal function selection 70 to 78, 90 to 96, 98, 99, 100 to 105, 107, IPF terminal function selection...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write Life alarm status display (0 to 15) Inrush current suppression (0 to 100%) 100% circuit life display Control circuit capacitor life (0 to 100%) 100% display...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write DO0 output selection DO1 output selection DO2 output selection Extension analog output/digital output option DO3 output selection Parameter for (FR-A7AY) DO4 output selection DO5 output selection DO6 output selection...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write initial communication delay time Send time interval at hart beat minimum sending time at hart Parameter for LONWORKS communication option (FR- beat A7NL) % setting reference frequency...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write Output interruption detection 0 to 3600s, 9999 0.1s time Output interruption detection 0 to 400Hz 0.01Hz level Output interruption release 900 to 1100% 0.1% 1000%...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write Regeneration avoidance 0, 1 operation selection Regeneration avoidance 300 to 800V 0.1V 760VDC operation level Regeneration avoidance at 0 to 5 deceleration detection sensitivity Regeneration avoidance compensation frequency limit...
Parameter List Instruction Minimum Refer Code Initial Customer Function Parameters Name Setting Range Setting Read Value Setting Increments Page Write Current output bias signal 0 to 100% 0.1% (930) Current output bias current 0 to 100% 0.1% (930) Current output gain signal 0 to 100% 0.1% 100%...
Parameters according to purposes Adjust the output torque of the motor (current) 3.2.1 Manual torque boost (Pr.0, Pr.46) ........................53 3.2.2 Simple magnetic flux vector control (Pr.80, Pr.90)....................54 3.2.3 Slip compensation (Pr. 245 to Pr. 247) ....................... 55 3.2.4 Stall prevention operation (Pr.22, Pr.23, Pr.48, Pr.49, Pr.66, Pr.148, Pr.149, Pr.154, Pr.156, Pr.157)............
3.13 Energy saving operation and energy saving monitor 3.13.1 Energy saving control and optimum excitation control (Pr.60) ................. 118 3.13.2 Energy saving monitor (Pr. 891 to Pr. 899)....................... 119 3.14 Motor noise, noise reduction 3.14.1 PWM carrier frequency and Soft-PWM control (Pr.72, Pr.240, Pr.260)............124 3.15 Frequency setting by analog input (terminal 1, 2, 4) 3.15.1 Analog input selection (Pr.73, Pr.267).......................
Adjust the output torque of the motor (current) 3.2 Adjust the output torque of the motor (current) Purpose Parameter that must be set Refer to page Set starting torque manually Manual torque boost Pr.0, Pr.46 Automatically control output power Simple magnetic flux Pr.80, Pr.90 according to load vector control...
Adjust the output torque of the motor (current) 3.2.2 Simple magnetic flux vector control (Pr.80, Pr.90) Providing optimum excitation to the motor can also produce high torque in a low-speed range. Pr. 79 page 142 (Simple magnetic flux vector control) Pr.100 page 66 Parameter...
Adjust the output torque of the motor (current) 3.2.3 Slip compensation (Pr. 245 to Pr. 247) The inverter output current may be used to assume motor slip to keep the motor speed constant. Pr. 244 page 210 Pr. 250 Parameter Name Initial Value Setting Range...
Adjust the output torque of the motor (current) 3.2.4 Stall prevention operation (Pr.22, Pr.23, Pr.48, Pr.49, Pr.66, Pr.148, Pr.149, Pr.154, Pr.156, Pr.157) This function monitors the output current and automatically changes the output frequency to prevent the Pr.21 inverter from coming to an alarm stop due to overcurrent, overvoltage, etc. It can also limit stall prevention page 74 and fast-response current limit operation during acceleration/deceleration, driving or regeneration.
Adjust the output torque of the motor (current) (2) Stall prevention operation signal output and output timing adjustment (OL signal, Pr. 157) ⋅ When the output power exceeds the stall prevention operation level and stall prevention is activated, the stall prevention operation signal (OL signal) turns on for longer than 100ms.
Adjust the output torque of the motor (current) (4) Set multiple stall prevention operation levels (Pr.48, Pr.49) Þ Setting "9999" in Pr. 49 Second stall prevention operation frequency and turning the RT signal on make Pr. 48 Second stall prevention operation During acceleration current valid.
Adjust the output torque of the motor (current) (6) To further prevent an alarm stop (Pr.154) ⋅ When Pr. 154 is set to "0", the output voltage reduces during stall prevention operation. By making setting to reduce the output voltage, an overcurrent trip can further become difficult to occur. ⋅...
Adjust the output torque of the motor (current) CAUTION Do not set a small value as the stall prevention operation current. Otherwise, torque generated will reduce. Always perform test operation. Stall prevention operation during acceleration may increase the acceleration time. Stall prevention operation performed during constant speed may cause sudden speed changes.
Adjust the output torque of the motor (current) 3.2.6 Multiple rating (Pr.570) You can use the inverter by changing the overload current rating specifications according to load applications. Pr.564 Note that the control rating of each function changes. page 100 Pr.571 page 76 Parameter...
Limit the output frequency 3.3 Limit the output frequency Purpose Parameter that must be set Refer to Page Set upper limit and lower limit of Maximum/minimum Pr. 1, Pr. 2, Pr. 18 output frequency frequency Perform operation by avoiding Frequency jump Pr.
Limit the output frequency 3.3.2 Avoid mechanical resonance points (Frequency jump) (Pr. 31 to Pr. 36) When it is desired to avoid resonance attributable to the natural frequency of a mechanical system, these parameters Pr. 30 allow resonant frequencies to be jumped. page 83 Pr.
Set V/F pattern 3.4 Set V/F pattern Purpose Parameter that must be set Refer to page Base frequency, Base Set motor ratings Pr.3, Pr.19, Pr.47 frequency voltage Use special motor Adjustable 5 points V/F Pr.71, Pr.100 to Pr.109 3.4.1 Base frequency, voltage (Pr.3, Pr.19, Pr.47) Used to adjust the inverter outputs (voltage, frequency) to the motor rating.
Set V/F pattern (3) Base frequency voltage setting (Pr. 19) ⋅ Use Pr. 19 Base frequency voltage to set the base voltage (e.g. rated motor voltage). ⋅ If the setting is less than the power supply voltage, the maximum output voltage of the inverter is as set in Pr. 19. ⋅...
Set V/F pattern 3.4.2 Adjustable 5 points V/F (Pr. 71, Pr. 100 to 109) A dedicated V/F pattern can be made by freely setting the V/F characteristic between a startup and the base Pr. 69 frequency and base voltage under V/F control (frequency voltage/frequency). page 114 The torque pattern that is optimum for the machine's characteristic can be set.
Frequency setting by external terminals 3.5 Frequency setting by external terminals Purpose Parameter that must be set Refer to Page Make frequency setting by Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Multi-speed operation combination of terminals Pr. 232 to Pr. 239 Perform jog operation Jog operation Pr.
Frequency setting by external terminals REMARKS Inverter Forward ⋅ The priorities of the frequency commands by the external signals are "jog rotation operation > multi-speed operation > terminal 4 analog input > terminal 2 analog input". (Refer to page 125 for the frequency command by analog input) ⋅...
Frequency setting by external terminals 3.5.2 Jog operation (Pr. 15, Pr. 16) You can set the frequency and acceleration/decelertion time for jog operation. Jog operation can be performed from either the outside or PU. Pr. 14 page 60 Can be used for conveyor positioning, test operation, etc. Pr.
Frequency setting by external terminals (2) Jog operation from PU ⋅ Set the PU (FR-DU07/FR-PU04) to the jog operation mode. Operation is performed only while the start button is pressed. Inverter 3-phase Motor power supply FR-DU07 Operation Indication Confirmation of the RUN indication and operation mode indication The monitor mode must have been selected.
Frequency setting by external terminals 3.5.3 Input compensation of multi-speed and remote setting (Pr. 28) By inputting the frequency setting compensation signal (terminal 1, 2), the speed (frequency) can be Pr.27 compensated for relative to the multi-speed setting or the speed setting by remote setting function. page 67 Pr.
Frequency setting by external terminals 3.5.4 Remote setting function (Pr. 59) Even if the operation panel is located away from the enclosure, you can use contact signals to perform Pr. 58 continuous variable-speed operation, without using analog signals. page 109 Pr.
Frequency setting by external terminals CAUTION ⋅ The range where the frequency can be varied by RH (acceleration) or RM (deceleration) is 0 to the maximum frequency (Pr. 1 or Pr. 18 setting). ⋅ When the acceleration or deceleration signal switches on, acceleration/deceleration time is as set in Pr. 44 and Pr. 45. Note that when long time has been set in Pr.
Setting of acceleration/deceleration time and acceleration/deceleration 3.6 Setting of acceleration/deceleration time and acceleration/deceleration pattern Purpose Parameter that must be set Refer to page Motor acceleration/deceleration time Pr.7, Pr.8, Pr.20, Pr.21, Acceleration/deceleration times setting Pr.44, Pr.45 Starting frequency and start- Starting frequency Pr.13, Pr.571 time hold Set acceleration/deceleration pattern...
Setting of acceleration/deceleration time and acceleration/deceleration (2) Deceleration time setting (Pr.8, Pr.20) ⋅ Use Pr. 8 Deceleration time to set the deceleration time required to reach 0Hz from Pr. 20 Acceleration/deceleration reference frequency. ⋅ Set the deceleration time according to the following formula. Pr.20 Deceleration Deceleration time from maximum...
Setting of acceleration/deceleration time and acceleration/deceleration 3.6.2 Starting frequency and start-time hold function (Pr.13, Pr.571) You can set the starting frequency and hold the set starting frequency for a certain period of time. Pr.12 Set these functions when you need the starting torque or want to smooth motor drive at a start. page 81 Pr.14 page 60...
Setting of acceleration/deceleration time and acceleration/deceleration 3.6.3 Acceleration/deceleration pattern (Pr.29, Pr.140 to Pr.143) You can set the acceleration/deceleration pattern suitable for application. You can also set the backlash measures that stop acceleration/deceleration once at the parameter-set Pr.28 page 71 frequency and time during acceleration/deceleration. Pr.30 page 83 Parameter...
Selection and protection of a motor 3.7 Selection and protection of a motor Purpose Parameter that must be set Refer to page Motor protection from overheat Electronic thermal relay function Pr.9, Pr.51 Use the constant torque motor Applied motor Pr. 71 3.7.1 Motor protection from overheat (Electronic thermal relay function) (Pr.9) Set the current of the electronic overcurrent protection to protect the motor from overheat.
Selection and protection of a motor (2) Set multiple electronic thermal relay functions (Pr.51) Use this function when rotating two motors of different rated currents individually by a single inverter. (When rotating two motors together, use external thermal relays.) ⋅ Set the rated current of the second motor in Pr. 51. ⋅...
Selection and protection of a motor ⋅ The input specifications of the PTC thermistor Motor Temperature PTC Thermistor Resistance Value (Ω) are shown on the right. Normal 0 to 500 Boundary 500 to 4k Overheat 4k or higher CAUTION ⋅ When the PTC signal was not assigned to Pr. 184 and the AU/PTC switchover switch was set to the PTC terminal function, the function assigned to the AU terminal is always off.
Motor brake and stop operation 3.8 Motor brake and stop operation Purpose Parameter that must be set Refer to Page Motor braking torque adjustment DC injection brake Pr.10 to Pr.12 Improve the motor braking torque Selection of a regenerative brake Pr.30 with an option Coast the motor to a stop...
Motor brake and stop operation (3) Operation voltage (torque) setting (Pr.12) ⋅ Use Pr. 12 to set the percentage to the power supply voltage. ⋅ When Pr. 12 = "0%", the DC injection brake is not operated.(At a stop, the motor coasts.) ⋅...
Motor brake and stop operation 3.8.2 Selection of a regenerative brake (Pr. 30, Pr.70) Use the "high power factor converter (FR-HC, MT-HC) to reduce harmonics, improve the power factor, or Pr. 29 Pr. 29 continuously use the regenerative mode. page 77 page 77 Pr.31 Pr.31...
Motor brake and stop operation 3.8.3 Stop selection (Pr.250) Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. Used Pr.247 to stop the motor with a mechanical brake, etc. together with switching off of the start signal. page 55 You can also select the operations of the start signals (STF/STR).
Function assignment of external terminal and control 3.9 Function assignment of external terminal and control Purpose Parameter that must be set Refer to Page Input terminal function Assign function to input terminal Pr.178 to Pr.189 selection Set MRS signal (output shutoff) to MRS input selection Pr.17 normally closed contact specification...
Function assignment of external terminal and control Signal Refer to Setting Function Related Parameters Name Page Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr.59 = 0 (initial value) High-speed operation command Pr. 232 to Pr. 239 Pr.59 = 1, 2 Remote setting (acceleration) Pr.
Function assignment of external terminal and control 3.9.2 Inverter output shutoff signal (MRS signal, Pr. 17) The inverter output can be shut off from the MRS signal. The logic of the MRS signal can also be selected. Pr.16 page 69 Pr.18 Parameter Initial...
Function assignment of external terminal and control 3.9.3 Second function RT signal reflection time selection (Terminal RT, Pr. 155) You can select the second function using the external terminal (RT signal). Pr.154 You can also set the RT signal operation condition (reflection time). page 56 Pr.156 page 56...
Function assignment of external terminal and control 3.9.4 Start signal selection (Terminal STF, STR, STOP, Pr. 250) You can select the operation of the start signal (STF/STR). Pr.247 Used to select the stopping method (deceleration to a stop or coasting) when the start signal turns off. page 55 Used to stop the motor with a mechanical brake, etc.
Function assignment of external terminal and control (2) 3-wire type (terminal STF, STR, STOP) ⋅ A three-wire type connection is shown below. ⋅ The start self-holding selection becomes valid when the STOP signal is turned on. In this case, the forward/ reverse rotation signal functions only as a start signal.
Function assignment of external terminal and control 3.9.5 Output terminal function selection (Pr. 190 to Pr. 196) You can change the functions of the open collector output terminal and relay output terminal. Pr. 189 page 85 Parameter Initial Pr. 232 Name Initial Signal Setting Range...
Function assignment of external terminal and control Setting Signal Related Refer Function Operation Positive Negative Name Parameters to Page Logic Logic Output when the feedback value falls below PID lower limit the lower limit of PID control. Pr. 127 to Pr. Output when the feedback value rises above PID upper limit 134, Pr.
Function assignment of external terminal and control Setting Signal Related Refer Function Operation Positive Negative Name Parameters to Page Logic Logic Average current value and maintenance Current average timer value are output as pulses. Pr. 555 to Pr. 557 value monitor signal Cannot be set to Pr.
Function assignment of external terminal and control (3) Alarm output signal (ALM, ALM2 signal) ⋅ If the inverter comes to an alarm stop, the Inverter alarm occurrence ALM and ALM2 signals are output. (Refer to (output shutoff) page 229 for the alarm description.) ⋅...
Function assignment of external terminal and control 3.9.6 Detection of output frequency (SU, FU, FU2 signal, Pr. 41 to Pr. 43, Pr. 50) The inverter output frequency is detected and output to the output signal. Pr. 37 page 99 Parameter Initial Setting Pr.
Function assignment of external terminal and control 3.9.7 Output current detection function (Y12 signal, Y13 signal, Pr. 150 to Pr. 153, Pr. 166, Pr. 167) Pr. 149 The output power during inverter running can be detected and output to the output terminal. page 56 Pr.
Function assignment of external terminal and control (2) Zero current detection (Y13 signal, Pr. 152, Pr. 153) ⋅ If the output current remains lower than the Pr. 152 Pr.152 setting during inverter operation for longer than the time Pr.152 0[A] set in Pr.
Function assignment of external terminal and control 3.9.8 Remote output function (REM signal, Pr. 495 to Pr. 497) You can utilize the on/off of the inverter's output signals instead of the remote output terminal of the Pr.343 page 173 programmable logic controller. Pr.503 page 213 Parameter...
Monitor display and monitor output signal 3.10 Monitor display and monitor output signal Refer to Purpose Parameter that must be set Page Display motor speed Speed display and speed Pr.37, Pr.144 Set speed setting DU/PU main display data Pr.52, Pr.170, Pr.171, Pr.268, Change PU monitor display data selection Pr.891...
Monitor display and monitor output signal 3.10.2 DU/PU monitor display selection (Pr.52, Pr.170, Pr.171, Pr.268, Pr.563, Pr.564, Pr.891) The monitor to be displayed on the main screen of the operation panel (FR-DU07)/parameter unit (FR-PU04) Pr.51 can be selected. page 78 Pr.54 Parameter Name...
Monitor display and monitor output signal Pr.52 Parameter Setting Value Types of Monitor Increments Description PU Main DU LED Monitor Option input terminal Displays the input terminal ON/OFF states of the digital input × states option (FR-A7AX) on the DU. (Refer to page 102 for details.) Displays the output terminal ON/OFF states of the digital output Option output ...
Monitor display and monitor output signal (2) Display set frequency during Pr.52 stop (Pr.52) During running/stop During stop During running ⋅ When Pr. 52 is set to "100", the set Output frequency monitor is displayed during Output frequency Output frequency Set frequency frequency a stop and the output frequency...
Monitor display and monitor output signal (4) Cumulative energization power monitor and clear (Pr.170, Pr.891) ⋅ On the cumulative energization power monitor (Pr. 52 = "25"), the output power monitor value is added up and is updated in 1h increments. ⋅...
Monitor display and monitor output signal 3.10.3 CA, AM terminal function selection (Pr.54 to Pr.56, Pr.158, Pr.867, Pr.869) For signal output, two different output terminals are available: pulse train output terminal CA and analog Pr.52 output terminal AM. page 100 Pr.57 You can select the signals output to the terminals CA, AM.
Monitor display and monitor output signal Pr.54 (CA) Types of Monitor Increments Pr.158 (AM) Full Scale Value Description Setting Displays the energy-saving effect monitor. 0.01kW Power saving and power saving average value Power saving effect Inverter capacity 0.1kW * are displayed according to parameters. (Refer to page120 for details) PID set point 0.1%...
Monitor display and monitor output signal 3.10.4 Terminal CA, AM calibration (Calibration parameter C0 (Pr. 900), C1 (Pr. 901), C8 (pr.930) to C11 (Pr. 931)) C2(Pr.902) The operation panel and parameter unit can be used to calibrate the full scales of the terminals CA and AM. page 129 Parameter Name...
Monitor display and monitor output signal (2) AM terminal calibration (C1(Pr.901)) ⋅ Terminal AM is factory-set to provide a 10VDC output in the full- scale status of the corresponding monitor item. Calibration Inverter parameter C1 (Pr. 901) allows the output voltage ratios (gains) to be adjusted according to the meter scale.
Monitor display and monitor output signal (3) How to calibrate the terminal CA when using the operation panel (FR-DU07) Operation Display (When Pr. 54=1) Confirmation of the RUN indication and operation mode indication The parameter Press to choose the parameter number read setting mode.
Operation selection at power failure and instantaneous power failure 3.11 Operation selection at power failure and instantaneous power failure Purpose Parameter that must be set Refer to Page At instantaneous power failure Automatic restart operation occurrence, restart inverter without after instantaneous power Pr.
Operation selection at power failure and instantaneous power failure (1) Automatic restart operation selection (Pr. 162) When Pr. 162 = 0, 10 (with frequency search) ⋅ With frequency search Instantaneous (power failure) time When "0 (initial value), 10" is set in Pr. 162, the inverter Power supply smoothly starts after detecting the motor speed upon power (R,S,T)
Operation selection at power failure and instantaneous power failure (4) Automatic restart operation adjustment (Pr. 163 Voltage to Pr. 165, Pr. 611) 100% ⋅ Using Pr. 163 and Pr. 164, you can adjust the voltage rise time at a restart as shown on the left. ⋅...
Operation selection at power failure and instantaneous power failure 3.11.2 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266) When a power failure or undervoltage occurs, the inverter can be decelerated to a stop or can be decelerated and re-accelerated to the set frequency. Pr.
Operation selection at power failure and instantaneous power failure (4) Original operation continuation at instantaneous power failure function (Pr. 261 = "2") ⋅ When power is restored during deceleration after an instantaneous power failure, acceleration is made again up to the set frequency. ⋅...
Operation setting at alarm occurrence 3.12 Operation setting at alarm occurrence Refer to Purpose Parameter that must be set Page Recover by retry operation at alarm Retry operatoin Pr.65, Pr.67 to Pr.69 occurrence Output alarm code from terminal Alarm code output function Pr.76 Do not input/output phase failure Input/output phase failure...
Operation setting at alarm occurrence ⋅ Using Pr. 65 you can select the alarm that will cause a retry to be executed. No retry will be made for the alarm not indicated. (Refer to page 229 for the alarm description.) indicates the errors selected for retry.
Operation setting at alarm occurrence 3.12.2 Alarm code output selection (Pr.76) At alarm occurrence, its description can be output as a 4-bit digital signal from the open collector output Pr. 75 terminals. page 136 Pr. 77 The alarm code can be read by a programmable controller, etc., and its corrective action can be shown on a page 139 display, etc.
Operation setting at alarm occurrence 3.12.3 Input/output phase failure protection selection (Pr.251, Pr.872) You can disable the output phase failure function that stops the inverter output if one of the inverter output Pr. 250 side (load side) three phases (U, V, W) opens. page 84 The input phase failure protection selection of the inverter input side (R/L1, S/L2, T/L3) can be made valid.
Energy saving operation and energy saving monitor 3.13 Energy saving operation and energy saving monitor Refer to Purpose Parameter that must be set Page Energy saving operation Energy saving operation and optimum excitation Pr.60 control Pr.52, Pr54, Pr.158, How much energy can be saved Energy saving monitor Pr.891 to Pr.899 3.13.1 Energy saving control and optimum excitation control (Pr.60)
Energy saving operation and energy saving monitor 3.13.2 Energy saving monitor (Pr. 891 to Pr. 899) From the power consumption estimated value during commercial power supply operation, the energy saving Pr.51 effect by use of the inverter can be monitored/output. page 78 Pr.
Energy saving operation and energy saving monitor (1) Energy saving monitor list ⋅ The following provides the items that can be monitored by the power saving monitor (Pr. 52, Pr. 54, Pr. 158 = "50"). (Only 1) Power saving and 3) Power saving average value can be output to Pr. 54 (terminal CA) and Pr. 158 (terminal AM)) Energy Saving Parameter Setting...
Energy saving operation and energy saving monitor (2) Power saving instantaneous monitor ( 1) Power savings, 2) Power saving rate ) ⋅ On the power saving monitor ( 1)), an energy saving effect as compared to the power consumption during commercial power supply operation (estimated value) is calculated and displays on the main monitor.
Energy saving operation and energy saving monitor (5) Power estimated value of commercial power supply operation (Pr.892, Pr.893, Pr.894) ⋅ Select the commercial power supply operation pattern from among the four patterns of discharge damper control (fan), inlet damper control (fan), valve control (pump) and commercial power supply drive, and set it to Pr.
Energy saving operation and energy saving monitor (6) Annual power saving amount, power charge (Pr.899) ⋅ By setting the operation time rate [%] (ratio of time when the motor is actually driven by the inverter during a year) to Pr. 899, the annual energy saving effect can be predicted. ⋅...
Motor noise, noise reduction 3.14 Motor noise, noise reduction 3.14.1 PWM carrier frequency and Soft-PWM control (Pr.72, Pr.240, Pr.260) You can change the motor sound. Pr.71 page 80 Pr.73 Parameter Name Initial Value Setting Range Description page 127 Number Pr.239 01160 or PWM carrier frequency can be page 67...
Frequency setting by analog input (terminal 1, 2, 4) 3.15 Frequency setting by analog input (terminal 1, 2, 4) Purpose Parameter that must be set Refer to page Selection of voltage/current input (terminal 1, 2, 4) Perform forward/ Analog input selection Pr.73, Pr.267 reverse rotation by analog input.
Frequency setting by analog input (terminal 1, 2, 4) CAUTION ⋅ The terminal 1 (frequency setting auxiliary input) signal is added to the main speed setting signal of the terminal 2 or 4. ⋅ When an override is selected, the terminal 1 or 4 is used for the main speed setting and the terminal 2 for the override signal (50% to 150% at 0 to 5V or 0 to 10V).
Frequency setting by analog input (terminal 1, 2, 4) 3.15.2 Analog input compensation (Pr.73, Pr.242, Pr.243, Pr.252, Pr.253) A fixed ratio of analog compensation (override) can be made by the added compensation or terminal 2 as an Pr. 72 auxiliary input for multi-speed operation or the speed setting signal (main speed) of the terminal 2 or terminal page 124 Pr.74 page 128...
Frequency setting by analog input (terminal 1, 2, 4) (2) Override function (Pr.252, Pr.253) ⋅ Use the override function to change the main speed at a fixed ratio. ⋅ Set any of "4, 5, 14, 15" in Pr. 73 to select an override. ⋅...
Frequency setting by analog input (terminal 1, 2, 4) 3.15.4 Bias and gain of frequency setting voltage (current) (Pr. 125, Pr. 126, Pr. 241, C2(Pr. 902) to C7(Pr. 905)) You can set the magnitude (slope) of the output frequency as desired in relation to the frequency setting Pr.
Frequency setting by analog input (terminal 1, 2, 4) (1) Change the frequency at maximum Initial value analog input. (Pr. 125, Pr. 126) 50Hz ⋅ Set a value to Pr. 125 (Pr. 126) when changing only the frequency setting (gain) of the maximum analog input power (current).
Frequency setting by analog input (terminal 1, 2, 4) (4) Frequency setting signal (current) bias/gain adjustment method (a)Method to adjust any point by application of voltage (current) to across the terminals 2-5 (4-5). Operation Display Confirmation of the RUN indication and operation mode indication The inverter must be at a stop.
Frequency setting by analog input (terminal 1, 2, 4) (b) Method to adjust any point without application of a voltage (current) to across terminals 2-5(4-5). (To change from 4V (80%) to 5V (100%)) Operation Display Confirmation of the RUN indication and operation mode indication The inverter must be at a stop.
Frequency setting by analog input (terminal 1, 2, 4) (c) Method to adjust only the frequency without adjustment of a gain voltage (current). (When changing the gain frequency from 50Hz to 60Hz) Operation Display Voltage input Current input (Pr. 126) appears. Press to show the currently set value.
Frequency setting by analog input (terminal 1, 2, 4) 3.15.5 4mA input check of current input (Pr. 573) When inputting 4 to 20mA current to terminal 2 or terminal 4, decrease in analog current input is detected to Pr.571 page 76 enable continuous operation even if input has decreased.
Frequency setting by analog input (terminal 1, 2, 4) (2) Function related to 4mA input check Refer to Function Operation (Pr. 573 = 1) page Minimum frequency Even if the input current decreases, minimum frequency setting clamp is valid. Operation by multiple speed signal has precedence even if input current Multi-speed operation decreases.
Misoperation prevention and parameter setting restriction 3.16 Misoperation prevention and parameter setting restriction Refer to Purpose Parameter that must be set page Limit reset function Reset selection/ Make alarm stop when PU is disconnected disconnected PU detection/ Pr. 75 Stop from PU PU stop selection Parameter write disable Prevention of parameter rewrite...
Misoperation prevention and parameter setting restriction (1) Reset selection • You can select the operation timing of reset function (RES signal, reset command through communication) input. •When Pr. 75 is set to any of "1, 3, 15, 17, 101, 103, 115, 117", a reset can be input only when the protective function is activated.
Misoperation prevention and parameter setting restriction (4) Restarting method when stop was made by pressing from the PU during external operation (a) When operation panel (FR- DU07) is used Speed 1)After the motor has decelerated to a stop, turn off the STF or STR signal.
Misoperation prevention and parameter setting restriction 3.16.2 Parameter write disable selection (Pr.77) You can select whether write to various parameters can be performed or not. Use this function to prevent Pr.76 parameter values from being rewritten by misoperation. page 116 Pr.78 Setting Parameter...
Misoperation prevention and parameter setting restriction 3.16.3 Reverse rotation prevention selection (Pr.78) This function can prevent reverse rotation fault resulting from the incorrect input of the start signal. Pr. 77 page 139 Pr. 79 Parameter Name Initial Value Setting Range Description page 142 Number...
Misoperation prevention and parameter setting restriction (2) User group function (Pr. 160, Pr. 172 to Pr. 174) ⋅ The user group function is designed to display only the parameters necessary for setting. ⋅ From among all parameters, a maximum of 16 parameters can be registered to a user group. When Pr. 160 is set to "1", only the parameters registered to the user group can be accessed.
Selection of operation mode and operation location 3.17 Selection of operation mode and operation location Purpose Parameter that must be set Refer to page Operation mode selection Operation mode selection Pr. 79 Started in network operation mode Operation mode at power on Pr.
Selection of operation mode and operation location (1) Operation mode basics ⋅ The operation mode is to specify the source of PU operation inputting the start command and set frequency of mode the inverter. Operation Inverter ⋅ Select the "external operation mode" when panel Personnel performing operation by basically using the...
Selection of operation mode and operation location (3) Operation mode selection flow In the following flowchart, select the basic parameter setting and terminal connection related to the operation mode. START Connection Parameter setting Operation Where is the start command source? From outside (STF/STR terminal) Where is the frequency...
Selection of operation mode and operation location (4) External operation mode (setting "0" (initial value), "2") ⋅ Select the external operation mode when performing operation providing frequency setting potentiometer, start switch, etc. externally and connecting them to the control circuit terminals of the inverter.
Selection of operation mode and operation location (6) PU/external combined operation mode 1 (setting "3") ⋅ Select the PU/external combined operation mode 1 when making frequency setting from the operation panel (FR-DU07)or parameter unit (FR-PU04) and inputting the start command with the external start switch.
Selection of operation mode and operation location (8) Switch-over mode (Setting "6") ⋅ While continuing operation, you can switch between the PU operation, external operation and network operation (when RS-485 terminals or communication option is used). Operation Mode Switching Switching Operation/Operating Status Select the PU operation mode with the operation panel or parameter unit.
Selection of operation mode and operation location (10) Switching of operation mode by external terminal (X16 signal) ⋅ When external operation and operation from the operation panel are used together, use of the PU-external operation switching signal (X16) allows switching between the PU operation mode and external operation mode during a stop (during a motor stop, start command off).
Selection of operation mode and operation location (11) Switching of operation mode by external terminal (X65, X66 signal) ⋅ When Pr. 79 = any of "0, 2, 6, 7", the operation mode switching signals (X65, X66) can be used to change the PU or external operation mode to network operation mode during a stop (during a motor stop or start command off).
Selection of operation mode and operation location 3.17.2 Operation mode at power on (Pr. 79, Pr. 340) When power is switched on or when power comes back on after instantaneous power failure, the inverter can Pr. 78 page 140 be started up in network operation mode. Pr.
Selection of operation mode and operation location 3.17.3 Operation command source and speed command source during communication operation (Pr. 338, Pr. 339, Pr. 550, Pr. 551) Pr. 337 When the inverter RS-485 terminals or communication option is used, the external operation command and page 161 Pr.
Selection of operation mode and operation location (3) Controllability through communcation Operation External/PU External/PU NET Operation NET Operation Condition Combined Combined Mode Operation External (when RS-485 (when (Pr. 551 Operation Operation communication Location Operation Operation terminals are Mode 1 Mode 2 setting) option is used) used)
Selection of operation mode and operation location (4) Operation at alarm occurrence External/PU External/PU NET Operation Operation NET Operation Combined Combined (when Mode Alarm External (when RS-485 Operation Operation Mode communication Definition Operation Operation terminals are Condition Mode 1 option is used) used) (Pr.
Selection of operation mode and operation location (5) Selection of control source in network operation mode (Pr. 338, Pr. 339) ⋅ As control sources, there are the operation command sources that control the signals related to the inverter start command and function selection and the speed command source that controls the signals related to frequency setting.
Selection of operation mode and operation location (6) Switching of command source by external terminal (X67) ⋅ In network operation mode, the command source switching signal (X67) can be used to switch the operation command source and speed command source. This signal can be utilized to control the signal input from both the external terminal and communication.
Communication operation and setting 3.18 Communication operation and setting Refer to Purpose Parameter that must be set Page Initial setting of computer Communication operation from PU link communication (PU Pr. 117 to Pr. 124 connector connector) Initial setting of computer link communication (RS-485 Pr.
Maker FA-T-RS40 Mitsubishi Electric Engineering Co., Ltd. * The converter cable cannot connect two or more inverters (the computer and inverter are connected on a 1:1 basis). Since the product is packed with the RS-232C cable and RS-485 cable (10BASE-T + RJ-45 connector), the cable and connector need not be prepared separately.
Communication operation and setting 3.18.2 Wiring and arrangement of RS-485 terminals (1) RS-485 terminal layout Name Description OPEN RDA1 Inverter receive+ (RXD1+) RDB1 Terminating resistor switch Inverter receive- Factory-set to "OPEN". (RXD1-) Set only the terminating resistor switch of RDA2 Inverter receive+ the remotest inverter to the "100Ω"...
Communication operation and setting (3) RS-485 terminal system configuration Connection of a computer to the inverter (1:1 connection) Computer Computer Inverter Inverter RS-485 RS-485 RS-485 terminal terminal Maximum RS-232C interface/ cable terminals Converter Twisted pair cable Twisted pair cable Set the terminating resistor switch to the "100 "...
Communication operation and setting (4) RS-485 terminal wiring method Wiring of one RS-485 computer and one inverter Computer Wiring of one RS-485 computer and "n" inverters (several inverters) Computer Station 0 Station 1 Station n Make connections in accordance with the manual of the computer used. Fully check the terminal numbers of the computer since they change with the model.
Communication operation and setting 3.18.3 Initial settings and specifications of RS-485 communication (Pr. 117 to Pr. 124, Pr. 331 to Pr. 337, Pr. 341) Pr.109 Used to perform required settings for communication between the inverter and personal computer. page 66 Pr.125 There are two different communications: communication using the PU connector of the inverter and page 129...
Communication operation and setting [RS-485 terminal communication related parameter] Parameter Initial Name Setting Range Description Number Value Set the inverter station number. (same 0 to 31 (0 to 247) RS-485 communication station specifications as Pr. 117) 3, 6, 12, 24, 48, Used to select the communication speed.
Communication operation and setting 3.18.5 Mitsubishi inverter protocol (computer link communication) You can perform parameter setting, monitor, etc. from the PU connector or RS-485 terminals of the inverter using the Mitsubishi inverter protocol (computer link communication). (1) Communication specifications ⋅ The communication specifications are given below. Related Item Description...
Communication operation and setting (3) Communication operation presence/absence and data format types ⋅ Data communication between the computer and inverter is made in ASCII code (hexadecimal code). ⋅ Communication operation presence/absence and data format types are as follows: Running Parameter Inverter Parameter Operation...
Communication operation and setting (4) Data definitions 1) Control codes Signal ASCII Code Description Name Start Of Text (start of data) End Of Text (end of data) Enquiry (communication request) Acknowledge (no data error detected) Line Feed Carriage Return Negative Acknowledge (data error detected) 2) Inverter station number Specify the station number of the inverter which communicates with the computer.
Communication operation and setting 6) Sum check code The sum check code is 2-digit ASCII (hexadecimal) representing the lower 1 byte (8 bits) of the sum (binary) derived from the checked ASCII data (Example 1) Instruction check Station Data code Computer Inverter code...
Communication operation and setting (5) Response time Data sending time (Refer to the following formula) Inverter data processing time Waiting time Data check time (setting 10ms) (depends on the Computer instruction code (see the Inverter following table)) Time Inverter 10ms or more necessary Computer Data sending time (Refer to the following formula) [Formula for data sending time]...
Communication operation and setting (7) Instructions for the program 1) When data from the computer has any error, the inverter does not accept that error. Hence, in the user program, always insert a retry program for data error. 2) All data communication, e.g. run command or monitoring, are started when the computer gives a communication request.
Communication operation and setting (8) Setting items and set data After completion of parameter setting, set the instruction codes and data then start communication from the computer to allow various types of operation control and monitoring. Number of Read Instruction Item Data Description Data Digits...
Communication operation and setting Number of Read Instruction Item Data Description Data Digits /write Code (format) All parameters return to the initial values. Any of four different all clear operations are performed according to the data. Communi- Calibration Other Pr. cation Pr.
Communication operation and setting [Special monitor selection No.] Refer to page 100 for details of the monitor description. Data Description Unit Data Description Unit Output frequency 0.01Hz 0.01kWh/ H0E Output power 0.1kWh Output current 0.01A/0.1A Input terminal status Output voltage 0.1V ...
Communication operation and setting 3.18.6 Modbus-RTU communication specifications (Pr. 331, Pr. 332, Pr. 334, Pr. 343, Pr. 549) Using the Modbus-RTU communication protocol, communication operation or parameter setting can be Pr.268 performed from the RS-485 terminals of the inverter. page 100 Pr.333 page 161 Parameter...
Communication operation and setting (2) Outline The Modbus protocol is the communication protocol developed by Modicon for PLC. The Modbus protocol performs serial communication between the master and slave using the dedicated message frame. The dedicated message frame has the functions that can perform data read and write. Using the functions, you can read and write the parameter values from the inverter, write the input command of the inverter, and check the operating status.
Communication operation and setting (4) Message frame (protocol) Communication method Basically, the master sends a query message (question) and the slave returns a response message (response). When communication is normal, Device Address and Function Code are copied as they are, and when communication is abnormal (function code or data code is illegal), bit 7 (= 80h) of Function Code is turned on and the error code is set to Data Bytes.
Communication operation and setting (5) Message format types The message formats corresponding to the function codes in Table 1 on page 175 will be explained. Read holding register data (H03 or 03) Can read the description of 1) system environment variables, 2) real-time monitor, 3) alarm history, and 4) inverter parameters assigned to the holding register area (refer to the register list).
Communication operation and setting Write multiple holding register data (H06 or 06) You can write the description of 1) system environment variables and 4) inverter parameters assigned to the holding register area (refer to the register list). Query message 1) SlaveAddress 2) Function 3) RegisterAddress 4) Preset Data...
Communication operation and setting Function diagnosis (H08 or 08) A communication check can be made since the query message sent is returned unchanged as a response message (function of subfunction code H00). Subfunction code H00 (Return Query Data) Query Message 1) SlaveAddress 2) Function 3) Subfunction 4) Date...
Communication operation and setting ⋅ Description of normal response 1) to 4) (including CRC check) of the normal response are the same as those of the query message. Example) To write 0.5s (H05) to 41007 (Pr. 7) at the slave address 25 (H19) and 1s (H0A) to 41008 (Pr. 8). Query Message Slave Starting...
Communication operation and setting Error response An error response is returned if the query message received from the master has an illegal function, address or data. No response is returned for a parity, CRC, overrun, framing or busy error. Error response (Response message) 1) SlaveAddress 2) Function 3) ExceptionCode...
Communication operation and setting 1) Pr. 343 Communication error count You can check the cumulative number of communication errors. Parameters Setting Range Minimum setting range Initial Value (Read only) CAUTION The number of commnication errors is temporarily stored into the RAM. As it is not stored into the EEPROM, performing a power supply reset or inverter reset clears the value to 0.
Communication operation and setting (6) Modbus registers System environment variable Register Definition Read/write Remarks 40002 Inverter reset Write Any value can be written 40003 Parameter clear Write Set H965A as a written value. 40004 All parameter clear Write Set H99AA as a written value. 40006 Parameter clear Write...
Communication operation and setting Parameter Parameters Register Parameter Name Read/write Remarks Refer to the parameter list 41000 to The parameter number + 41000 is the 0 to 999 (page 38) for the parameter Read/write 41999 register number. names. Terminal 2 frequency C2(902) 41902 Read/write...
Special operation and frequency setting 3.19 Special operation and frequency setting Refer to Purpose Parameter that must be set page Perform process control such as Pr. 127 to Pr. 134, PID control pump and air volume. Pr. 575 to Pr. 577 Pump function by multiple motors Advanced PID function Pr.
Special operation and frequency setting Parameter Initial Name Setting Range Description Number Value The inverter stops operation if the output frequency after PID operation remains at less than 0 to 3600s Output interruption the Pr. 576 setting for longer than the time set in Pr. detection time 575.
Special operation and frequency setting (2) PID action selection 1) PI action A combination of P action (P) and I action (I) for providing a Deviation Set point manipulated variable in response to deviation and changes with time. Process value [Operation example for stepped changes of process value] P action Time...
Special operation and frequency setting 4)Reverse action Increases the manipulated variable (output frequency) if deviation X = (set point - measured value) is negative, and decreases the manipulated variable if deviation is positive. Deviation Set point [Heating] X>0 Cold Increase Decrease X<0 point...
Special operation and frequency setting (4) I/O signals and parameter setting ⋅ Turn on the X14 signal to perform PID control. When this signal is off, PID action is not performed and normal inverter operation is performed. (Note that the X14 signal need not be turned on for PID control via L ORKS communication.) ⋅...
Special operation and frequency setting (5) PID control automatic switchover frequency (Pr.127) ⋅ For a fast system startup at an operation start, the system can be started up in normal operation mode only at a start. ⋅ When the frequency is set to Pr. 127 PID control automatic switchover freqeuncy within the range 0 to 400Hz, the system starts up in normal operation mode from a start until Pr.
Special operation and frequency setting (8) Adjustment procedure Adjust the PID control parameters, Pr. 127 to Pr. 134 and Pr. 575 to Pr. 577. Parameter setting Set the I/O terminals for PID control. (Pr. 178 to Pr. 189 (Input terminal Terminal setting function selection), Pr.
Special operation and frequency setting <Set point input calibration> 1. Apply the input voltage of 0% set point setting (e.g. 0V) across terminals 2-5. 2. Enter in C2 (Pr. 902) the frequency which should be output by the inverter at the deviation of 0% (e.g. 0Hz). 3.
Special operation and frequency setting 3.19.2 Commercial power supply-inverter switchover function (Pr. 135 to Pr. 139, Pr. 159) The complicated sequence circuit for commercial power supply-inverter switchover is built in the inverter. Pr. 134 Hence, merely inputting the start, stop or automatic switchover selection signal facilitates the interlock page 184 Pr.
Special operation and frequency setting (1) Connection diagram ⋅ The following shows the connection diagram of a typical commercial power supply switchover sequence. Sink logic, Pr. 185 = "7", Pr. 192 = "17", Pr. 193 = "18", Pr. 194 = "19" Take caution for the capacity of the sequence output terminal.
Special operation and frequency setting ⋅ The input signals are as indicated below. MC Operation Signal Terminal Used Function Operation ON ..Commercial-inverter Operation enable/disable operation enabled selection OFF ...Commercial-inverter × change operation disabled × ON ..Inverter operation Inverter/commercial OFF ...Commercial power suply ×...
Special operation and frequency setting (2) Commercial power supply-inverter switchover operation sequence ⋅ Operation sequence example when there is no automatic switchover sequence (Pr. 139 = "9999") Power supply Operation interlock ON : Operation enabled (MRS) OFF: Operation disabled Inverter Run command ON : Forward rotation (STF) OFF: Stop...
Special operation and frequency setting (3) Operation procedure ⋅ Procedure for operation Operation pattern ⋅ Pr. 135 = "1" (open collector output terminal of inverter) Power supply ON ⋅ Pr. 136 = "2.0s" ⋅ Pr. 137 = "1.0s" (Set the time longer than the time from Setting the parameters when MC3 actually turns on until the inverter and motor are connected.
Special operation and frequency setting 3.19.3 Advanced PID function (pump function) (Pr. 575 to Pr. 591) PID control function can adjust the volume of water, etc. by controlling a pump. Multiple motors (4 motors Pr.573 maximum) can be controlled by switching between the inverter-driven operation and commercial power- page 134 driven operation.Use Pr.
Special operation and frequency setting (1) Operation · Set the number of commercial power supply operation motors in Pr. 578 Auxiliary motor operation selection and motor switching method in Pr. 579 Motor connection function selection. Pr.579 Name Description Setting The motor to be inverter-driven is always fixed and you can increase/decrease the number of Basic system motors commercial power-driven by turning on and off the MC between the power supply and motor with the output frequency.
Special operation and frequency setting (2) System configuration · Basic system (Pr. 579 = "0") Example Distributed water PUMP4 PUMP3 PUMP2 Inverter Power supply PUMP1 Forward rotation Supplied water Reverse rotation Advanced PID control selection PID forward-reverse action switching 24VDC For 2-wire type Detector Setting potentiometer (Set point setting)
Special operation and frequency setting · Alternative system (Pr. 579 = "1"), direct system (Pr. 579 = "2"), alternative-direct system (Pr. 579 = "3") Example Inverter Distributed water Power supply RI01 PUMP4 Forward rotation RI01 Reverse rotation RI01 Advanced PID control selection RI02 RI02...
Special operation and frequency setting (4) Motor switchover timing · Switchover timing at a start (stop) of an auxiliary motor 1 in the basic system (Pr. 579 = "0") and alternative system (Pr. 579 = "1"). Pr. 590: Motor start detection time Output frequency Maximum frequency...
Special operation and frequency setting (5) Waiting time setting at MC switchover (Pr. 580, Pr. 581) · Set a switching time of MC (e.g. time until RI01 turns on after RI01 turns off) in Pr. 580 MC switching interlock time in the direct system (Pr.
Special operation and frequency setting (9) PID output interruption function (SLEEP function) (SLEEP signal, Pr. 575 to Pr. 577 ) · If the output frequency after PID operation remains lower than the Pr. 576 Output interruption detection level for longer than the time set in Pr. 575 Output interruption detection time, the inverter stops operation. The energy consumption in the inefficient low speed region can be reduced.
Special operation and frequency setting · When using two motors in the alternative system (Pr. 597 = "1") (STR) Sleep RIO1 RIO2 Pr. 590 Pr. 584 Pr. 575 Pr. 125 50Hz Pr. 591 Commercial power supply operation Pr. 576 Inverter operation Pr.
Special operation and frequency setting · When using two motors in the alternative-direct system (Pr. 579 = "3") RIO1 RIO2 Pr. 580 Pr. 580 Pr. 581 Pr. 590 Pr. 57 + Pr. 58 Pr. 125 Commercial Pr. 584 Pr. 577 Motor Motor power...
Special operation and frequency setting 3.19.4 Traverse function (Pr. 592 to Pr. 597) Traverse operation which varies the amplitude of the frequency in a constant cycle can be performed. Pr. 591 page 197 Pr. 611 Parameter Initial Name Setting Range Description page 109 Number...
Special operation and frequency setting REMARKS When the second function signal (RT) is on, normal Acceleration/deceleration time (Pr. 7, Pr. 8) is the same as Second acceleration/deceleration time (Pr. 44, Pr. 45). Output frequency(Hz) F0 is rewritten at this point. Reflected on the action ·...
Special operation and frequency setting 3.19.5 Regeneration avoidance function (Pr.882 to Pr.886) This function detects a regeneration status and increases the frequency to avoid the regeneration status. Pr.872 Possible to avoid regeneration by automatically increasing the frequency and continue operation if the fan page 117 Pr.888 happens to rotate in the opposite direction due to the effect of another fan in the same duct.
Special operation and frequency setting (2) To detect the regeneration status during deceleration faster (Pr.884) ⋅ As the regeneration avoidance function cannot respond to an abrupt voltage change by detection of the bus voltage level, the ratio of bus voltage change is detected to stop deceleration if the bus voltage is less than Pr. 883 Regeneration avoidance operation level.
Useful functions 3.20 Useful functions Refer to Purpose Parameter that must be set page Cooling fan operation Increase cooling fan life Pr. 244 selection Inverter part life display Pr.255 to Pr.259 Maintenance output To determine the maintenance time Pr.503, Pr.504 function of parts.
Useful functions 3.20.2 Display of the life of the inverter parts (Pr. 255 to Pr .259) Degrees of deterioration of main circuit capacitor, control circuit capacitor or inrush current limit circuit and Pr.253 cooling fan can be diagnosed by monitor. page 127 When any part has approached the end of its life, an alarm can be output by self diagnosis to prevent a fault.
Useful functions ⋅ The life alarm signal (Y90) turns on when any of the control board capacitor, main circuit capacitor, cooling fan and inrush current limit circuit reaches the life alarm output level. ⋅ For the terminal used for the Y90 signal, set "90" (positive logic) or "190" (negative logic) to any of Pr. 190 to Pr. 196 (output terminal function selection).
Useful functions (5) Cooling fan life display ⋅ The cooling fan speed of 50% or less is detected and "FN" is displayed on the operation panel (FR-DU07) and parameter unit (FR-PU04). As an alarm display, Pr. 255 bit 2 is turned on and also an alarm is output to the Y90 signal.
Useful functions 3.20.4 Current average value monitor signal (Pr.555 to Pr.557) The average value of the output current during Pr.551 output input page 151 constant speed operation and the maintenance unit unit Pr.571 timer value are output as a pulse to the current page 76 Inverter average value monitor signal (Y93).
Useful functions ⋅ Setting of Pr. 557 Current average value monitor signal output reference current Set the reference (100%) for outputting the signal of the current average value. Obtain the time to output the signal from the following calculation. Output current average value ×...
Useful functions 3.20.5 Free parameter (Pr.888, Pr.889) Parameters you can use for your own purposes. Pr.886 page 208 You can input any number within the setting range 0 to 9999. Pr.891 For example, the number can be used: page 119 ⋅...
Setting from the parameter unit, operation panel 3.21 Setting from the parameter unit, operation panel Purpose Parameter that must be set Refer to page Switch the display language of the PU display language Pr. 145 parameter unit selection Use the setting dial of the operation panel like a volume for frequency Operation panel operation Pr.161...
Setting from the parameter unit, operation panel (1) Using the setting dial like a volume to set the frequency. Operation example Changing the frequency from 0Hz to 50Hz during operation Operation Display Screen at powering on The monitor display appears. PU indication is lit.
Setting from the parameter unit, operation panel (2) Disable the setting dial and key operation of the operation panel (Press [MODE] long (2s)) ⋅ Operation using the setting dial and key of the operation panel can be made invalid to prevent parameter change and unexpected start and stop.
Parameter clear 3.22 Parameter clear POINT · Set "1" in Pr.CL parameter clear to initialize all parameters. (Parameters are not cleared when "1" is set in Pr. 77 Parameter write selection.) Operation Display Screen at powering on The monitor display appears. PU indication is lit.
All parameter clear 3.23 All parameter clear POINT · Set "1" in ALLC parameter clear to initialize all parameters. (Parameters are not cleared when "1" is set in Pr. 77 Parameter write selection.) Display Operation Screen at powering on The monitor display appears. PU indication is lit.
Cancel · When the copy destination inverter is not the FR- Copy the source parameters to the operation panel. F700 series, "model error ( )" is displayed. Write the parameters copied to the operation panel into · Refer to the extended parameter list on the the destination inverter.
It there is no difference, flicker to complete verification. Flicker ··· Parameter verification complete!! REMARKS When the copy destination inverter is not the FR-F700 series, "model error ( )" is displayed. flickers ... Why? Set frequencies, etc. may be different. Check set frequencies.
Check and clear of the alarm history 3.26 Check and clear of the alarm history (1) Check for the alarm (major fault) history Monitor/frequency setting Parameter setting [Operation panel is used [Parameter setting change] for operation] Alarm history [Operation for displaying alarm history] Eight past alarms can be displayed with the setting dial.
Check and clear of the alarm history (2) Clearing procedure POINT · The alarm history can be cleared by setting "1" in Er.CL Alarm history clear. (The alarm history is not cleared when "1" is set in Pr. 77 Parameter write selection) Operation Display Screen at powering on...
4 PROTECTIVE FUNCTIONS This chapter describes the basic "PROTECTIVE FUNCTION" for use of this product. Always read the instructions before using the equipment 4.1 List of alarm display ..........228 4.2 Causes and corrective actions ........229 4.3 Reset method of protective function......240 4.4 Correspondences between digital and actual characters ...............240 4.5 Meters and measuring methods......241...
List of alarm display When an alarm occurs in the inverter, the protective function is activated bringing the inverter to an alarm stop and the PU display automatically changes to any of the following error (alarm) indications. If your fault does not correspond to any of the following errors or if you have any other problem, please contact your sales representative.
Causes and corrective actions 4.2 Causes and corrective actions (1) Error Message A message regarding operational troubles is displayed. Output is not shutoff. Operation Panel HOLD Indication Name Operation panel lock Description Operation lock mode is set. Operation other than is made invalid.
A different model was used for parameter write and verification during parameter copy. Check point Check that the verified inverter is the same model. Corrective action Use the same model (FR-F700 series) for parameter copy and verification. Operation Panel Err. Indication 1.
Causes and corrective actions (2) Warnings When the protective function is activated, the output is not shut off. Operation Panel FR-PU04 Indication Name Stall prevention (overcurrent) If a current of more than 110% of the rated inverter current flows in the motor, this function stops the increase in frequency until the overload current reduces to During prevent the inverter from resulting in overcurrent shut-off.
Causes and corrective actions Operation Panel FR-PU04 Indication Name PU Stop Stop with of the PU is set in Pr. 75 Reset selection/disconnected PU detection/PU stop selection. Description (For Pr. 75, refer to page 136.) Check point Check for a stop made by pressing of the operation panel.
Causes and corrective actions (3) Minor fault When the protective function is activated, the output is not shut off. You can also output a minor fault signal by making parameter setting. (Set "98" in any of Pr. 190 to Pr. 196 (output terminal function selection). (Refer to page Operation Panel FR-PU04 Indication...
Causes and corrective actions Operation Panel E.OV1 FR-PU04 OV During Acc Indication Name Regenerative overvoltage shutoff during acceleration If regenerative energy causes the inverter's internal main circuit DC voltage to reach or exceed the Description specified value, the protective circuit is activated to stop the inverter output. The circuit may also be activated by a surge voltage produced in the power supply system.
Causes and corrective actions Operation Panel E.FIN FR-PU04 H/Sink O/Temp Indication Name Fin overheat Description If the heatsink overheats, the temperature sensor is actuated to stop the inverter output. 1. Check for too high ambient temperature. Check point 2. Check for heatsink clogging. 1.
Causes and corrective actions Operation Panel Still Prev STP ( OL shown during stall E.OLT FR-PU04 Indication prevention operation) Name Stall prevention If the frequency has fallen to 0.5Hz by stall prevention operation and remains for 3s, an alarm Description (E.OLT) appears to shutoff the inverter output.
Causes and corrective actions Operation Panel E.OP1 FR-PU04 Option slot alarm 1 Indication Name Option slot alarm Stops the inverter output if a functional error (e.g. communication line error of the communication Description option or contact fault of the plug-in option other than the communication option) occurs in the plug- in option fitted to the option slot.
Causes and corrective actions E. 6 Fault 6 Operation Panel E. 7 FR-PU04 Fault 7 Indication E.CPU CPU Fault Name CPU fault Description Stops the inverter output if the communication error of the built-in CPU occurs. Check point Check for devices producing excess electrical noises around the inverter. ·...
Causes and corrective actions Operation Panel E.SER FR-PU04 Fault 14 Indication Name Communication error (inverter) This function stops the inverter output when communication error occurs consecutively for more than permissible retry count when a value other than "9999" is set in Pr. 335 RS-485 communication number of retries Description during RS-485 communication from the RS-485 terminal.
Reset method of protective function 4.3 Reset method of protective function (1) Resetting the inverter The inverter can be reset by performing any of the following operations. Note that the internal thermal integrated value of the electronic thermal relay function and the number of retries are cleared (erased) by resetting the inverter. It takes about 1s for reset.
Meters and measuring methods 4.5 Meters and measuring methods Since voltages and currents in the primary and secondary side of the inverter include harmonics, different meters indicate different measurement values. When making measurement with the meters designed for commercial frequency, use the following measuring instruments and circuits: When installing meters etc.
Meters and measuring methods 4.5.2 Measurement of voltages and use of PT (1) Inverter input side As the input side voltage has a sine wave and it is extremely small in distortion, accurate measurement can be made with an ordinary AC meter. (2) Inverter output side Since the output side voltage has a PWM-controlled rectangular wave, always use a rectifier type voltmeter.
Meters and measuring methods 4.5.4 Use of CT and transducer A CT may be used in both the input and output sides of the inverter, but the one used should have the largest possible VA ability because an error will increase if the frequency gets lower. When using a transducer, use the effective value calculation type which is immune to harmonics.
Check first when you have troubles. 4.6 Check first when you have troubles. POINT If the cause is still unknown after every check, it is recommended to initialize the parameters (initial value) then re-set the required parameter values and check again. 4.6.1 Motor does not rotate as commanded 1) Check the Pr.
Check first when you have troubles. 4.6.4 Motor rotates in opposite direction Check that the phase sequence of output terminals U, V and W is correct. Check that the start signals (forward rotation, reverse rotation) are connected properly. (Refer to page 89) 4.6.5 Speed greatly differs from the setting Check that the frequency setting signal is correct.
5 SPECIFICATIONS This chapter provides the "SPECIFICATIONS" of this product. Always read the instructions before using the equipment 5.1 Rating ..............248 5.2 Common specifications ...........249 5.3 Outline dimension drawings ........251...
Common specifications 5.2 Common specifications High carrier frequency PWM control (V/F control)/optimum excitation control/simple Control system magnetic flux vector control Output frequency range 0.5 to 400Hz 0.015Hz/0 to 60Hz (terminal 2, 4: 0 to 10V/12bit) Frequency Analog input 0.03Hz/0 to 60Hz (terminal 2, 4: 0 to 5V/11bit, 0 to 20mA/11bit, terminal 1: -10V to +10V/11bit) setting 0.06Hz/0 to 60Hz (terminal 1: 0 to ±5V/10bit) resolution...
Common specifications Overcurrent during acceleration, overcurrent during constant speed, overcurrent during deceleration, overvoltage during acceleration, overvoltage during constant speed, overvoltage during deceleration, inverter protection thermal operation, motor protection thermal operation, heatsink overheat, instantaneous power failure occurrence, undervoltage, input phase failure, motor overload, output side earth (ground) fault overcurrent, output phase failure, external thermal relay operation, PTC thermistor operation, option alarm, parameter error, PU Protective/warning function...