Steering Stem Installation; Steering Knuckle Removal - Dinli DL-801 Service Manual

270 cc quad
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SUSPENSION/STEERING

Steering Stem Installation

●Lubricate the steering stem clamp, grease seals,
(see Steering Lubrication).
●Install the grease seals [A] facing the end [B] rearward to
prevent the entry of dirt.
●Install the steering stem clamps on both grease seals fit into
the groves on the steering stem clamps [C].
●Tighten:
Torque –
Bottom End Nut: 29 N-m (3.0 kgf-m, 22 ft-lb)
Bearing Housing Bolts: 20 N-m (2.0 kgf-m, 14.5 ft-lb)
Clamp Allen Bolts: 25 N-m (2.5 kgf-m, 18.0 ft-lb)
Tie-Rod End Nuts: 47 N-m (4.8 kgf-m, 35 ft-lb)
●Inspect the toe-in if necessary.

Steering Knuckle Removal

●Remove:
Front wheel and Hub (see Wheels/Tires chapter)
Brake Hose Clamp
Tie-Rod End Nut [A] and Tie-Rod End
CAUTION
Do not loosen the locknuts at the ends of the tie-rod
adjusting sleeve, or the toe-in of the front wheels will be
changed.
●Remove:
Front Shock Absorber Clamp Bolt [B] and Nut
Knuckle Joint Bolt [C] and Nut
Suspension Arm [D]
【4-6】

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