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Table of Contents
Related Manuals for Dinli DL-90CC
Summary of Contents for Dinli DL-90CC
- Page 1 Owner’s manual for DINLI ATV 50 ~110 cc...
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Page 2: I. Preface
Dear Dinli ATV users: Before the delivery of each new vehicle from Dinli factory, the fuel in carburetor is drained off to ensure the excellent performance and safety of the vehicle. Therefore, when first starting a new vehicle, it is normal to take 20~30 seconds. -
Page 3: Ii. Introduction
Please note that the information and illustrations included in this manual may be different from the vehicle in case specifications are changed. To have a safe and comfortable riding Dinli ATV, we recommend you to read this manual clearly and follow the directions to operate the vehicle properly. - Page 4 Read this manual clearly and completely before operating your machine. Make sure you understand all instructions. Pay close attention to the warning and caution labels on the machine. Never operate Dinli ATV without proper training or instruction. Always wear helmet and eye protection while operating any ATV. the vehicle without homologation is designed for U.S.A market...
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Page 5: Table Of Contents
I. PREFACE-------------------------------------------------------------------------------------------------------------Page1 II. INTRODUCTION-----------------------------------------------------------------------------------------------Page 2 III.IMPORTANT SAFETY MESSAGE------------------------------------------------------------------------Page 3I IV.CONTENTS-------------------------------------------------------------------------------------------------------Page 4 1. Location of the warning and specification labels----------------------------------------------Page 7 2. Notes for safety----------------------------------------------------------------------------------------Page 8 3. Machine identification--------------------------------------------------------------------------------Page10 4. Control functions--------------------------------------------------------------------------------------- Page13 4-A. Main switch-------------------------------------------------------------------------------------------------Page13 4-B. Indicator lights----------------------------------------------------------------------------------------------Page14 4-C. Handlebar switches---------------------------------------------------------------------------------------Page16 4-D. - Page 6 4-I. Fuel Tank------------------------------------------------------------------------------------------- Page27 4-J. Fuel valve------------------------------------------------------------------------------------------Page28 4-K. Start kick lever------------------------------------------------------------------------------------ Page29 5. Pre-operation checks-----------------------------------------------------------------------------------Page30 5-A. Brake------------------------------------------------------------------------------------------------ Page31 5-B. Fuel--------------------------------------------------------------------------------------------------Page32 5-C.Oil-----------------------------------------------------------------------------------------------------Page33 5-D.Drive chain-----------------------------------------------------------------------------------------Page33 5-E. Tires--------------------------------------------------------------------------------------------------Page34 5-F. Battery-----------------------------------------------------------------------------------------------Page35 6. Operation----------------------------------------------------------------------------------------------------Page36 6-A. Starting a cold engine----------------------------------------------------------------------------Page36 6-B. Stating with the kick lever-----------------------------------------------------------------------Page37 6-C.
- Page 7 6-H. Loading--------------------------------------------------------------------------------------------------Page42 7. Riding ATV-----------------------------------------------------------------------------------------------------Page44 7-A. Ride with care and good judgment----------------------------------------------------------------Page44 7-B. Climbing uphill------------------------------------------------------------------------------------------Page45 7-C. Crossing through shallow water--------------------------------------------------------------------Page45 7-D. Turning----------------------------------------------------------------------------------------------------Page46 7-E. Riding down slope--------------------------------------------------------------------------------------Page47 7-F. Never carry passenger on the rear rack-----------------------------------------------------------Page48 7-G. Modification----------------------------------------------------------------------------------------------Page49 8. Maintenance-----------------------------------------------------------------------------------------------------Page50 8-A. Battery-----------------------------------------------------------------------------------------------------Page51 8-B.
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Page 8: Notes For Safety
proper operation. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a new label is available from your dealer. 2. NOTES FOR SAFETY Read this owner’s manual thoroughly before riding. - Page 9 The practice location must be a level, free of obstacles, off-road area. For DINLI ATV owners in USA, the vehicle is for operator only. Never carry passenger on the vehicle. For DINLI ATV owners in Europe, you must check with your local riding laws before riding this vehicle on public terrain.
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Page 10: Machine Identification
Always be careful when skidding or sliding. Learn to safely control the vehicle by practice at low speed and on level, smooth terrain. Ride slowly on extremely slippery surface such as ice, and be very cautious in order to reduce the chance of skidding or sliding out of control. Never ride the vehicle in fast flowing water. - Page 11 1. Headlight assembly 8. Seat 2.Front turning signal lights 9.Battery (under seat) 3. Front shock absorber 10.Rear shock absorber 4. Front wheel 11.Muffler 5. Real mirror 12.Rear wheel 6. Real brake lever 13. Kicker start 7. Front bumper 14.Footboard 15.Fuel tank...
- Page 12 17. Speedo meter & indicator lights 16. Handlebar assembly 18.Main switch Start switch 19.Rear Rack Hazard switch 20.Rear turn signal lights Horn button 21.Tail light (Stop light) Lights switch 22.License plate Turn signal switch 23.Rear brake caliper NOTE: The machine you have purchased May differ slightly from those show in the drawings of this manual.
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Page 13: Control Functions
future reference. (1) Frame serial number is stamped on (2) The engine serial number is stamped on the right and front of the chassis. the left side of the crank case. 4. CONTROL FUNCTIONS... -
Page 14: 4-A. Main Switch
WARNING Indicates a potential hazard that could result in serious injury or death. 4-A. Main Switch Function of the respective switch positions are as follows: “ON” Engine can be started when the switch is at this position. “ “ The headlight and taillight come on when the switch is at this position. “OFF”... - Page 15 1. L. turn signal indicator light “ “ 4.Driving indicator light “ “ 2. R. turn signal indicator light “ “ 5.Reverse indicator light “ “ 3. High beam indicator light “ “ 6.Hazard indicator light “ “ 7.Oil warning light ●...
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Page 16: 4-C Handlebar Switches
light will blink and the buzzer will sound. enough, the engine will be ● High beam indicator light out of order. This indicator light will come on when the light switch is switched to high beam and will go out when switched to low beam. - Page 17 1.Horn button Horn button 2.Turn signal switch When the main switch is at the “ON” position 3. Light switch pressing the horn button will cause the horn 4.Hazard switch to sound. 5.Start switch Turn signal switch Use the turn signal switch while turning to another...
- Page 18 direction or shifting to another lane. The rear and front turning signal lights will wink when the switch is operated. “ “ For turning to the left. “ “ For turning to the right. The instrument turn signal indicator light will also blink when the switch is operated.
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Page 19: 4-D. Throttle Lever
the low beam and the taillight. turn signal lights wink together. Turn the switch to the “ “position to switch on “ “ At this position, all light will be turned out at the the high beam and the taillight. once Start switch “”... -
Page 20: 4-E Speed Limiter
Correct the problem before Adjustment can be made with the adjuster beside riding the vehicle. Consult a Dinli dealer if you can the throttle lever. not find or solve the problem yourself. -
Page 21: 4-F. Brake System
The speed limiter keeps the throttle from fully Opening, even when the throttle lever is pushed POTENTIAL HAZARD to the maximum. Screwing in the adjuster limits Improper adjustment of the speed limiter and the maximum engine power available and decrease throttle. -
Page 22: Left Hand Brake Lever
a. Left-hand brake lever The hydraulic disc rear brake is operated with the lever on the left handlebar. When braking, grasp this lever which applies the brake to the four wheels. b. Foot brake pedal The foot brake pedal allows the rider to apply brake on four wheels of the vehicle simultaneously. -
Page 23: C. Parking Brake
a. Left-hand brake lever The hydraulic disc rear brake is operated with the lever on the left handlebar. When braking, grasp this lever which applies the brake to the rear two wheels. b. Right-hand brake lever The front brake is operated with the right hand brake lever on right handlebar. Pull the level toward the handlebar to apply the front brake to the two front wheels. -
Page 24: 4-G. Locking Steering
Improper use of the parking brake WHAT CAN HAPPEN The vehicle could start moving unexpectedly If the parking brake is not applied before starting the engine. This could cause loss of control or a collision. The brake could be overheated if you ride the vehicle without releasing the parking brake. - Page 25 the front fender. Turn the steering handlebar left to full and turn the key right, the steering handlebar is locked. The key can be taken out. Turn the key to left, the steering handlebar is released automatically. The key can be taken out. WARNING POTENTIAL HAZARD...
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Page 26: 4-H Drive Select Lever
Improper use of the locking steering. WHAT CAN HAPPEN The vehicle could be lost of control or overturned. HOW TO AVOID THE HAZARD Always be sure you have released the locking. Steering handlebar before you begin to ride. Never lock the steering handlebar, when the engine is starting. -
Page 27: 4-I Fuel Tank
Into forward reverse. Refer to page 38 for drive select lever operation. D. Forward drive A Drive select lever R. Reverse drive N. Neutral 4-I Fuel Tank... -
Page 28: 4-J Fuel Valve
Fuel tank capacity is 5.2 liter including 0.8 liter in the reverse supply. Automotive gasoline with octane no. 91 or higher may be used. After refueling, be sure to tighten the tank cap firmly. Do not refuel right after the engine has been running and is still very hot. It is recommended to check the fuel level before you begin to ride. -
Page 29: 4-K. Start Kick Lever
vehicle, which control the fuel from the fuel tank to the carburetor. OFF : With the lever in this position, gasoline cannot flow into the carburetor. Always turn the lever to this position when the engine is not running. ON : With the lever in this position, fuel flows from the tank to the carburetor. -
Page 30: Pre-Operation Checks
Kick start lever CAUTION: See starting instructions prior to start engine (see page 37 for details) 5 PRE-OPERATION CHECKS... -
Page 31: 5-A Brake
Before using this vehicle, check the following points: ITEM ROUTINE PAGE Brake Check operation, condition, free play and brake fluid. 21-24 If necessary, adjust Fuel Check fuel level. 27-28 Fill with fuel if necessary Engine oil Check engine oil level. 27-29 Transmission oil Check transmission oil. -
Page 32: 5-B Fuel
They should move smoothly and there should equipment damage. be a firm feeling when the brake is applied. If not, have the vehicle inspected by a Dinli dealer HOW TO AVOID HAZARD Always inspect your vehicle each time you use b. -
Page 33: 5-C.oil
Do not ride the vehicle if you find any problem with Fuel level the brakes. If any problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Dinli dealer. Recommended fuel: UNLEADED FUEL Fuel tank capacity: Total : 5.2 L (1.58 US gal) -
Page 34: 5-E Tires
Check gearbox oil level from the icon of gearbox The drive chain will wear with use and requires cover (right side)every time before operating periodic adjustment. Remove the chain cover, this vehicle. If oil supply to gearbox is not measure the amount of chain slack to check enough will cause damage to the gearbox. -
Page 35: 5-F Battery
Tires should be inflated to the recommended pressure. Recommended : Front: 20kPa, {0.2kgf/c ㎡}, 3psi POTENTIAL HAZARD Rear : 25kPa, {0.25kgf/c ㎡}, 4psi Operating this vehicle with improper tires, or : Front: 17kPa, {0.17kgf/c ㎡}, 3psi with improper or uneven tires pressure. Minimum : Rear: 22kPa, {0.22kgf/c ㎡}, 4psi WHAT CAN HAPPEN... -
Page 36: Operation
water is required. Because this battery is a completely sealed type, abuse of the battery can cause an explosion. Please adhere to the following points: a. Follow the instructions (see page 51) for preparation and filling with battery electrolyte. b. Never interfere with the sealed state of the battery. c. - Page 37 WARNING POTENTIAL HAZAED Indicates a potential hazard that could result in serious Freezing control cables in cold weather. injury or death. WHAT CAN HAPPEN WARNING you could be unable to control the vehicle, which Operating vehicle without being familiar with all could lead to an accident or collision.
- Page 38 Under certain circumstances, if engine can be started up readily, you might try the “First Startup” again. If still started hard, please consult your Dinli dealer, as recalibrating the carburetor maybe needed. 5. Continue warming up the engine for 1~2 mm. after starting until it idles smoothly, then, release the parking brake, keep the choke closed.
- Page 39 Wait for more than 5 seconds and then press the switch again or start the engine by kick lever. NOTE: If the engine fails to start, release the start switch then push the start switch again. Each cranking should be as short as possible to preserve battery energy.
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Page 40: 6-C. Starting A Warm Engine
See the “engine break-in” section prior to operating engine for the first time. 6- C Starting a warm engine To start a warm engine, refer to “Starting a cold engine section. 6-D Warming up To get maximum engine life, always warm up the engine before starting off. -
Page 41: Shifting: Reverse
PONTIAL HAZARD Should be on , if the light does not come on , ask Improperly operation in reverse. a DINLI dealer to inspect the machine. WHAT CAN HAPPEN 4. Check behind for people or obstacles You could hit an obstacle or person behind then release the parking brake. -
Page 42: 6-F Engine Break-In
Because the engine is brand new, you must not if any abnormality is noticed during this period, put an excessive load on it for the first 20 hours consult a DINLI dealer. various parts in the engine wear and polish... -
Page 43: 6-G. Parking On Slope
themselves to the correct operating clearances. 1.0~10 hours: Avoid continuous operation above half During this period, prolonged full throttle throttle. Allow a cooling off period of five to operation or any condition which might result in ten minutes after every hour of operation. excessive engine heating must be avoided, Vary the speed of the machine from time to However, momentary ( 2~3 seconds maximum... -
Page 44: 6-H. Loading
you must park on an incline, place the machine transversely across the incline, apply the parking break, and block the front and rear wheels with rocks or other objects. Never park your vehicle on a slope that is 1. Bring the machine to a stop by applying the so steep you can not walk up easily. - Page 45 Rear Rack: Make sure the load does not interfere with control Loading capacity: 15 kgs or your ability to see where you are going. Forbid to have people on the rear rack. Ride more slowly than you would with out a load The more weight you carry, the slower you should go.
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Page 46: 7-A. Ride With Care And Good Judgment
Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo or a passenger. (Not allowed to carry a passenger in USA ) Allow greater distance for braking. 7-A RIDE WITH CARE AND GOOD JUDGEMENT Get training if you are inexperienced. -
Page 47: 7-B Climbing Uphill
characteristics. For more information about the training WARNING course, contact an authorized ATV dealer. POTENTIAL HAZARD Operating this ATV with out proper instruction Riding your machine requires skills acquired WHAT CAN HAPPEN through practice over a period of time. The risk of an accident is greatly increased Take the time to learn the basic techniques we if the operator does not know how to operate the before attempting more difficult maneuvers. -
Page 48: 7-C Crossing Through Shallow Water
If you are unable to continue up the hill, dismount the vehicle on the uphill side. Physically turn the vehicle around and then descend the hill. 7-C CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving, shallow water of up to a maximum of 35 cm (13.8) in depth. -
Page 49: 7-E Riding Down Slope
rotation, it is not enough to merely steer this vehicle into a turn. To turn steer in the direction of the turn, leaning your body to the inside of the turn, while supporting your weight on the outer footrest. Use the throttle to maintain power throughout the turn. Incorrect turning may cause the front wheels to slide straight ahead. -
Page 50: 7-F Never Carry Passenger On The Rear Rack
down slopes as described in this Owner’s be adversely affected by these surfaces. Improper braking may also cause a loss of manual. Note: a special technique is traction. Whenever possible, ride your ATV required when braking as you go down a slope. straight down slope. -
Page 51: 7-G. Modification
control this ATV. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger on the carrier. The carrier is to allow the operator to carry cargo. 7-G Modifications WARNING POTENTIAL HAZARD Operating this ATV with improper modifications. -
Page 52: Maintenance
Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine DINLI or equivalent components designed for use on this vehicle and should to installed and used according to instruction. If you have question, consult an authorized ATV dealer. -
Page 53: 8-A Battery
INITIAL SERVICE REGULAR SERVICE Item Every year (First week) (Every 30 operating days) Fuel Line Throttle Operation Air Cleaner Spark Plug Engine/ Gear Oil Idle Speed Adjustment Drive Chain Throttle Cable Brake Shoe Wear Brake System Nut, Bolt, Fastener Wheel Steering System Suspension System Battery... - Page 54 Read instructions carefully. Do not use at the places near fire. Hydrogen gas generated from battery may cause fire and explosion. When using the battery, wear safety glasses and rubber gloves. Sulfuric acid may cause blindness or severe burn. Keep put of the reach of children. Battery solution or electrolyte is a diluted sulfuric acid solution.
- Page 55 INSTRUCTIONS FOR USING ELECTROLYTE Read them carefully before use. Exactly filling electrolyte. Don’t let spray put. ★ Assure the electrolyte is the same specification as the battery. NOTE ★ Take down the battery from car before fill electrolyte. 1. Preparation for storage 3.
- Page 56 DANGER EXPLOSIVE GASES keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using batteries in an enclosed space. CHEMICAL HAZARD contains sulfuric acid. Contact with skin even through clothing, May cause severe burns. Wear a face shield and protective clothing. If electrolyte gets into Your eyes, antidote: flush thoroughly with water for at lease 15 minutes and call a physician Immediately.
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Page 57: 8-B Air Cleaner And Cvt Air Filter
To clean the filter: 1. Remove the cleaner/filter cover. 2. Take out the dusted air filter /element from the air cleaner. 3. Replace the dusted air filer/element comp with new one. 4. New air filers and element comp are available from Dinli dealers. -
Page 58: 8-C Carburetor And Idle Speed Adjustment
8-C Carburetor and Idle speed adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjustment should be left to the technician who has the professional knowledge and experience to do the job. Non-homologated models For Homologated Models... -
Page 59: 8-D Spark Plug
8-D SPARK PLUG Standard spark plug: 50/100cc: champion L82YC/NGK BPR7HS or equivalent 1. Disconnect the spark plug cap. 2. Clean up dirt from around the spark plug base. 3. Remove the spark plug. 4. Inspect the plug electrodes for wear. If the electrodes and insulator tip appear usually fouled or burned, change a new one. -
Page 60: 8-E Brake System Adjustment
Replacement of brake components requires professional knowledge. 1.lock nut These procedures should be performed by 2.adjuting bolt. DINLI dealer. 1.Loosen the locknut and fully turn in the adjusting bolt. 2.Turn the adjusting bolt until specified free play is obtained. 3. Tighten the locknut. - Page 61 ＊ Make sure the brakes do not drag. Replacement of brake components requires professional knowledge. These procedures should be performed by DINLI dealer. 1. Screwing the flange screw clockwise until the free play is obtained.
- Page 62 b.Without Foot Break System 1.Front brake lever free play adjustment Note: Before adjusting the brake, inspect the front brake shoes The right brake lever free play should be adjusted to 10~20mm. at the brake lever pivots. if the free play is incorrect, adjust as follows: 1.
- Page 63 c. Brake fluid inspection (Hydraulic Disc Brake) Add recommended brake fluid Dot 3 into the reservoir until the fluid lever reaches the lower limit or replace every year and do not mix brake fluid of different brands. Always keep the disc plate clean, refrain from grease. Brake fluid reservoir With Foot Brake System Without Foot Brake System...
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Page 64: Warranty
9 WARRANTY OBLIGATION The obligation under this warranty is limited to repairing or replacing at our option, any part that is proven to be defective in material or factory workmanship under normal use for the applicable period stated below. Parts to be repaired or replaced under this warranty apply only during the warranty period. -
Page 65: Specification
10.SPECIFICATION DL-50CC DL-90CC DL-100CC DL-110CC Model EC Type approval number e3*2002/24*0262*00 e3*2002/24*0265*00 e3*2002/24*0278*00 147(58.3”) 1470(58.3”) * 1460(58.3”) 1476(58.3”) OVERALL LENGTH (mm) 881(34.6”) 881(34.6”) 881(34.6”) 881(34.6”) OVERALL WIDTH (mm) 925(36.4”) 925(36.4”) 925(36.4”) 925(36.4”) OVERALL HEIGHT(mm) 881(34.6”) 127(5.0”) 127(5.0”) 127(5.0”) 127(5.0”) GROUND 925(36.4”) - Page 66 *THE SPECIFICATION MAY DIFFER FROM VARIANT MODEL...