User Manuals: Dinli DL702 Offroad Vehicle

User Manuals: Dinli DL702 Offroad Vehicle

Manuals and User Guides for Dinli DL702 Offroad Vehicle. We have 1 Dinli DL702 Offroad Vehicle manual available for free PDF download: Service Manual

Dinli DL702 Service Manual

Dinli DL702 Service Manual (99 pages)

Brand: Dinli | Category: Offroad Vehicle | Size: 3 MB

Table of Contents

General Information

6
- Before Servicing
  7
- Model Identifications
  10
- General Specifications
  11
- Periodic Maintenance Chart
  13
Wheels/Tires

14
- Table of Contents
  14
- Specifications
  15
- Wheel Alignment
  16
  - Steering Centering Inspection
    16
  - Steering Centering Adjustment
    16
  - Toe-In Inspection
    17
  - Toe-In Adjustment
    17
- Wheels (Rims)
  18
  - Wheel Removal
    18
  - Wheel Installation
    18
  - Wheel (Rim) Inspection
    18
  - Wheel (Rim) Replacement
    19
- Tires
  19
  - Tires Installation
    20
  - Tires Inspection
    21
- Front Hub
  21
  - Front Hub Removal
    21
  - Front Hub Installation
    21
  - Front Hub Disassembly/Assembly
    22
- Rear Hub
  22
  - Real Hub Installation
    22
  - Rear Hub Disassembly/Assembly
    22
Brake

23
- Brake Fluid
  24
  - Brake Fluid Recommendation
    24
  - Brake Fluid Level Inspection
    25
  - Brake Fluid Change
    25
  - Brake Line Air Bleeding
    26
- Calipers
  27
  - Front Caliper Removal
    27
  - Rear Caliper Removal
    28
  - Caliper Installation
    28
- Master Cylinder
  27
  - Master Cylinder Removal
    27
  - Master Cylinder Installation
    27
- Brake Discs
  29
  - Disc Cleaning
    29
  - Front Brake Disc Removal
    30
  - Rear Brake Disc Removal
    30
    
    Front Disc Installation
    30
    
    Disc Wear Inspection
    30
    
    Disc Runout
    31
- Brake Pads
  29
  - Brake Pads Removal
    29
  - Brake Pads Installation
    29
  - Brake Pads Wear Inspection
    29
- Brake Hoses
  31
  - Brake Hose Inspection
    31
  - Brake Hose Replacement
    31
- Foot Brake
  32
Suspension & Steering

34
- Shock Absorbers
  35
- Suspension Arm Removal
  36
- Suspension Arms
  36
- Steering
  37
  - Steering Stem Removal
    37
  - Steering Stem Installation
    37
  - Steering Knuckle Removal
    38
  - Steering Knuckle Installation
    38
  - Tie-Rod Removal
    38
  - Tie-Rod Installation
    39
  - Tie-Rod End Removal
    39
  - Tie-Rod End Installation
    39
- Steering Maintenance
  39
- Handlebar
  41
  - Handlebar Removal
    41
  - Handlebar Installation
    41
- Transmission
  41
Engine

49
- Removal and Installation
  50
  - Engine Removal
    50
  - Engine Installation
    53
- Engine Disassembly
  53
  - Engine Top Side
    53
- Inspection
  63
  - Camshaft and Cylinder Head
    63
  - Cam Chain Tensioner
    67
  - Cam Chain Guide
    67
  - Cylinder
    67
  - Timing Gear
    68
  - Piston
    69
  - Connecting Rod
    70
  - Clutch
    71
  - Movable Drive Face and Driven Face
    72
  - Drive Belt
    74
  - Oil Pump
    74
  - Transmission
    75
- Reassembly
  75
Electrical System

76
- Specifications
  77
- Parts Location
  78
- Precautions
  80
- Electrical Wiring
  81
  - Wiring Inspection
    81
- Battery
  82
  - Charging Procedures
    82
  - Battery Test Charging
    83
  - Regulator/Rectifier Output Voltage Inspection
    83
  - Alternator Inspection
    84
  - CDI Output Test
    84
- Ignition System
  84
  - Spark Plug Removal/Installation
    85
  - Spark Plug Cleaning/Inspection
    85
  - Spark Plug Gap
    85
  - Ignition Coil Removal
    85
  - Ignition Coil Installation
    85
  - Ignition Coil Inspection
    85
  - CDI Unit Inspection
    86
- Lighting System
  86
- Fuses
  87
  - Main Fuse Removal
    87
  - Fuse Inspection
    87
- Wiring Diagram
  88
  - Considerations for Various Riding Conditions
    92
    
    APPENDIX Carburetor
    92
    
    Fuel System
    93
    
    Spark Plug
    94
  - Troubleshooting Guide
    96

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